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IRB 6620 - 150/2.2
ABB IRB 6620 - 150/2.2 Robot Arm Manuals
Manuals and User Guides for ABB IRB 6620 - 150/2.2 Robot Arm. We have
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ABB IRB 6620 - 150/2.2 Robot Arm manual available for free PDF download: Product Manual
ABB IRB 6620 - 150/2.2 Product Manual (303 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 16.11 MB
Table of Contents
Table of Contents
5
Overview
9
Product Documentation, M2004
11
How to Read the Product Manual
13
1 Safety
15
Introduction
15
General Safety Information
16
Safety in the Robot System
16
Safety Risks
17
Safety Risks During Installation and Service Work on Robot
17
Safety Risks Related to Tools/Workpieces
19
Safety Risks Related to Pneumatic/Hydraulic Systems
20
Safety Risks During Operational Disturbances
21
Risks Associated with Live Electric Parts
22
Safety Actions
23
Safety Fence Dimensions
23
Fire Extinguishing
24
Emergency Release of the Robot's Arm
25
Brake Testing
26
Risk of Disabling Function "Reduced Speed 250 MM/S
27
Safe Use of the Flexpendant
28
Work Inside the Robot's Working Range
29
Signal Lamp (Optional)
30
Translate the Information on Safety and Information Labels
31
Safety Related Instructions
32
Safety Signals, General
32
DANGER - Moving Robots Are Potentially Lethal
34
DANGER - First Test Run May Cause Injury or Damage
35
WARNING - the Brake Release Buttons May be Jammed after Service Work
36
WARNING - the Unit Is Sensitive to ESD
37
WARNING - Safety Risks During Work with Gearbox Oil
38
2 Installation and Commissioning
39
Introduction
39
Robot Transportation Precautions
40
Securing the Robot
47
Unpacking
49
Pre-Installation Procedure
49
Working Range and Type of Motion
51
Risk of Tipping / Stability
55
On-Site Installation
56
Lifting the Robot with Fork Lift
56
Lifting Robot with Roundslings
60
Manually Releasing the Brakes
63
Lifting the Base Plate
65
Securing the Base Plate
66
Orienting and Securing the Robot
70
Suspended Mounting
73
Fitting Equipment on Robot
76
Loads
84
Restricting the Working Range
85
Introduction
85
Mechanically Restricting the Working Range of Axis 1
86
Mechanically Restricting the Working Range of Axis 3
89
Electrical Connections
91
Robot Cabling and Connection Points
91
3 Maintenance
93
Introduction
93
Maintenance Schedule and Expected Component Life
94
Specification of Maintenance Intervals
94
Maintenance Schedule
95
Expected Component Life
97
Inspection Activities
98
Inspection, Oil Level Gearbox Axis 1
98
Inspection, Oil Level Gearbox Axis 2
100
Inspection, Oil Level Gearbox Axis 3
102
Inspection, Oil Level Gearbox Axis 4
104
Inspection, Oil Level, Gearbox Axis 5
106
Inspection, Oil Level Gearbox Axis 6
108
Inspection, Cable Harness
110
Inspection, Information Labels
113
Inspection, Mechanical Stop, Axis 1
115
Inspection, Additional Mechanical Stops
117
Inspection, Damper Axes 2-5
120
Inspection, Signal Lamp
122
Replacement / Changing Activities
124
Type of Oil in Gearboxes
124
Oil Change, Gearbox Axis 1
128
Oil Change, Gearbox Axis 2
131
Oil Change, Gearbox, Axis 3
134
Oil Change, Gearbox, Axis 4
137
Oil Change, Gearbox, Axis 5
139
Oil Change, Gearbox Axis 6
141
Replacement of SMB Battery
144
Cleaning Activities
147
Cleaning, Robot
147
4 Repair
149
Introduction
149
General Procedures
150
Performing a Leak-Down Test
150
Mounting Instructions for Bearings
151
Mounting Instructions for Seals
153
Complete Robot
155
Replacement of Cable Harness, Lower End (Axes 1-2)
155
Replacement of Cable Harness, Upper End
161
Replacement of Complete Arm System
168
Upper and Lower Arm
177
Replacement of Turning Disk
177
Replacement of Wrist Unit
180
Replacement of the Upper Arm
183
Replacement of Lower Arm
188
Frame and Base
192
Replacement of SMB Unit
192
Replacement of Brake Release Unit
197
Motors
201
Replacement of Motor, Axis 1
201
Replacement of Motor Axis 2
205
Replacement of Motor, Axis 3
210
Replacement of Motor, Axis 4
215
Replacement of Motor, Axis 5
219
Replacement of Motor, Axis 6, IRB 6620/Foundry Plus
223
Gearboxes
227
Replacement Gearbox Axis 1
227
Replacement Gearbox Axis 2
237
Replacement of Gearbox Axis 3
242
Replacement of Gearbox, Axis 6
246
5 Calibration Information
251
Introduction
251
Calibration Methods
252
Calibration Scales and Correct Axis Position
254
Calibration Movement Directions for All Axes
255
Updating Revolution Counters
256
Checking the Calibration Position
258
6 Decommissioning
259
Environmental Information
259
7 Reference Information
261
Applicable Safety Standards
261
Unit Conversion
262
Screw Joints
263
Weight Specifications
266
Standard Toolkit
267
Special Tools
268
Lifting Equipment and Lifting Instructions
270
8 Spare Parts and Exploded Views
271
Introduction
271
Spare Parts - Cable Harness
272
Spare Parts - Frame and Base
275
Spare Parts - Wrist
277
Spare Parts - Upper Arm
280
Spare Parts - Complete Robot
282
9 Circuit Diagram
285
Introduction
285
Index
287
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