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Manuals and User Guides for ABB ACQ800 Series. We have
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ABB ACQ800 Series manual available for free PDF download: Hardware Manual
ABB ACQ800 Series Hardware Manual (140 pages)
Brand:
ABB
| Category:
DC Drives
| Size: 12.45 MB
Table of Contents
Safety Instructions
5
What this Chapter Contains
5
Usage of Warnings and Notes
5
Installation and Maintenance Work
6
Grounding
9
Fiber Optic Cables
10
Operation
11
Table of Contents
13
Table of Contents
19
About this Manual
19
What this Chapter Contains
19
Target Audience
19
Common Chapters for Multiple Products
19
Categorization According to the Frame Size
19
Contents
20
Installation and Commissioning Flowchart
21
Inquiries
22
Terms and Abbreviations
22
The ACQ800-37
25
What this Chapter Contains
25
Cabinet Line-Up
25
Frame R6
26
Frame R7I
27
Frame R8I
28
Swing-Out Frame
29
Cabling Direction
31
Operation Principle
33
Line-Side Converter
33
AC Voltage and Current Waveforms
33
Motor-Side Converter
35
Frame R6
35
Frame R7 and up
35
Controls
36
Control Interfaces of the Drive
36
Door Switches
37
Main Switch-Disconnector (Q1 in Frame Size R6 to R8I)
37
Other Door Switches
37
Control Panel
38
To Control the Supply Unit
38
To Control the Inverter Unit
38
Fieldbus Control of the Line-Side Converter
39
Block Diagram: Reference Select
39
Type Code
40
Frame Sizes R6, R7I and R8I
40
Mechanical Installation
41
What this Chapter Contains
41
General
41
Required Tools
41
Moving the Unit
42
By Crane
42
By Fork-Lift or Pallet Truck
43
On Rollers
43
Laying the Unit on Its Back
43
Final Placement of the Unit
44
Before Installation
45
Delivery Check
45
Installation Procedure
46
Fastening the Cabinet to the Floor
47
Clamping
47
Holes Inside the Cabinet
48
Miscellaneous
49
Cable Conduit in the Floor below the Cabinet
49
Cooling Air Intake through Bottom of Cabinet
50
Example
50
Electric Welding
51
Planning the Electrical Installation
53
What this Chapter Contains
53
Motor Selection and Compatibility
53
Protecting the Motor Insulation and Bearings
54
Requirements Table
54
Thermal Overload and Short-Circuit Protection
58
Supply (AC Line) Cable Short-Circuit Protection
58
Earth Fault (Ground Fault) Protection
58
Selecting the Power Cables
59
General Rules
59
Alternative Power Cable Types
60
Motor Cable Shield
61
Additional US Requirements
61
Conduit
61
Armored Cable / Shielded Power Cable
61
Power Factor Compensation Capacitors
62
Equipment Connected to the Motor Cable
62
Installation of Safety Switches, Contactors, Connection Boxes, Etc
62
Bypass Connection
62
Before Opening an Output Contactor (in DTC Motor Control Mode)
63
Relay Output Contacts and Inductive Loads
63
Selecting the Control Cables
64
Relay Cable
64
Control Panel Cable
64
Coaxial Cable (for Use with Advant Controllers AC 80/AC 800)
64
Connection of a Motor Temperature Sensor to the Drive I/O
65
Installation Sites above 2000 M (6562 Ft)
65
Routing the Cables
65
Control Cable Ducts
66
Electrical Installation
67
What this Chapter Contains
67
Option Coding
67
Before Installation
68
Checking the Insulation of the Assembly
68
Drive
68
Supply Cable
68
Motor and Motor Cable
68
Input Power Connection - Frame R6
69
Connection Diagram
69
Connection Procedure
69
Input Power Connection - Frame R7I
70
Connection Diagram
70
Connection Procedure
70
Input Power Connection - Frame R8I
71
Connection Diagram
71
Connection Procedure
71
Grounding of Shielded Single-Core Input Cables
72
Motor Connection - Frame R6
72
Connection Diagram
72
Connection Procedure
72
Motor Connection - Frame R7I
73
Connection Diagram
73
Connection Procedure
73
Motor Connection - Frame R8I
74
Connection Diagram
74
Connection Procedure
74
Control Connections
75
Drive Control Connections
75
Supply Unit Control Connections
75
Connection Procedure
75
Installation of Optional Modules and PC
76
Cabling of I/O and Fieldbus Modules
76
Cabling of Pulse Encoder Interface Module
76
Fiber Optic Links
76
Tap Settings of the Auxiliary Voltage Transformer (Frame R8I)
77
Motor Control and I/O Board (RMIO)
79
What this Chapter Contains
79
To Which Products this Chapter Applies
79
Note on Cabinet-Installed ACQ800 Drives
79
Note on Terminal Labelling
79
External Control Connections (US)
80
RMIO Board Specifications
81
Analog Inputs
81
Constant Voltage Output
81
Auxiliary Power Output
81
Analog Outputs
81
Digital Inputs
81
Relay Outputs
82
DDCS Fiber Optic Link
82
24 V DC Power Input
82
Installation Checklist and Start-Up
85
What this Chapter Contains
85
Installation Checklist
85
Start-Up Procedure
86
Basic Checks with no Voltage Connected
86
Connecting Voltage to Input Terminals and Auxiliary Circuit
86
Starting the Supply Unit
86
Checks with the Supply Unit Running
86
Supply Unit (Line-Side Converter) Program Set-Up
87
Inverter Control Program Set-Up
87
On-Load Checks
87
ACQ800-37-Specific Parameters in the IGBT Supply Control Program
88
Terms and Abbreviations
88
Parameters
88
Default Values of Parameters with the ACQ800-37
89
ACQ800-37-Specific Parameters in the Inverter Control Program
90
Terms and Abbreviations
90
Actual Signals and Parameters of the Supply Unit Control Program Visible also in the Inverter Control Program
91
Maintenance
93
What this Chapter Contains
93
Safety Instructions
93
Maintenance Intervals
93
Checking and Replacing the Air Filters
94
Quick Connectors (Frame R8I)
95
Cooling Fans
96
Supply/Inverter Module Cooling Fan Replacement (Frame R6)
96
Supply/Inverter Module Cooling Fan Replacement (Frame R7I)
97
LCL Filter Module Cooling Fan Replacement (Frame R7I)
98
Supply and Inverter Module Cooling Fan Replacement (Frame R8I)
99
Module Fan Replacement Procedure
99
LCL Filter Cooling Fan Replacement (Frame R8I)
100
LCL Filter Fan Replacement Procedure
100
Cabinet Fan Replacement (Frame R6)
101
Cabinet Fan Replacement (Frame R8I with IP21-42)
101
Cabinet Fan Replacement (Frame R8I with IP54)
102
Heatsinks
103
Capacitors
103
Reforming
103
Capacitor Replacement
103
Power Module Replacement (Frame R8I)
104
Extracting the Module from the Cubicle
105
Inserting the Module into the Cubicle
108
Fault Tracing
109
Faults and Warnings Displayed by the CDP-312R Control Panel
109
Warning/Fault Message from Unit Not Being Monitored by Control Panel
109
Conflicting ID Numbers
109
Leds of the Drive
110
Technical Data
111
What this Chapter Contains
111
IEC Ratings
111
Symbols
112
Derating
112
Temperature Derating
112
Altitude Derating
112
NEMA Ratings
113
Symbols
113
ACQ800-37 Frame Sizes and Power Module Types
114
AC Fuses
114
Input Power Connection
115
Motor Connection
117
Efficiency
119
Cooling
119
Degrees of Protection
119
Ambient Conditions
120
Materials
120
Tightening Torques for Power Connections
121
Applicable Standards
121
CE Marking
122
Compliance with the European Low Voltage Directive
122
Compliance with the European EMC Directive
122
Compliance with the European Machinery Directive
122
Declaration of Conformity
123
Compliance with en 61800-3:2004
125
Definitions
125
Category C2
125
Category C3
125
Category C4
126
C-Tick" Marking
126
Dimensions
127
What this Chapter Contains
127
Cabinet Line-Ups
127
R7I
127
R8I
127
Frame R6
128
Frame R7I
130
Frame R8I
134
Further Information
139
Product and Service Inquiries
139
Product Training
139
Providing Feedback on ABB Drives Manuals
139
Document Library on the Internet
139
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