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ABB A130-M55 manuals available for free PDF download: Operation Manual
ABB A130-M55 Operation Manual (152 pages)
Turbocharging
Brand:
ABB
| Category:
Industrial Equipment
| Size: 19.1 MB
Table of Contents
Operation Manual / A130-M - A145-M
3
Table of Contents
3
Operation Manual / A130-M
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Registered Trademarks
14
Safety
15
Introduction
15
CE Conformity
15
Definition of Mandatory Signs
16
Definition of Safety Instructions
16
Table 2: Personal Protective Equipment to be Worn at All Times
16
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
16
Intended Use
17
Deflagration on Gas Engines
18
Warning Plates on the Turbocharger
19
Fig. 6: Warning Plate Locations
19
Turbocharger Rating Plate
20
Fig. 7: Rating Plate
20
Fig. 8: Locations of the Rating Plates
21
Periodic Check of the Pressure Vessels
22
Lifting of Loads
23
Fig. 9: Attachment of Loads on the Crane Hook
23
Fig. 10: Attachment Angle
23
Prerequisites for Operation and Maintenance
24
Hazards During Operation and Maintenance
25
Safe Operation
27
Fig. 11
27
Safe Maintenance
28
Removing and Installing
32
Turbocharger Weight and Transportation
32
Fig. 12: Suspension of Complete Turbocharger Unit
32
Table 4: Weight of Complete Turbocharger Unit
32
Fig. 13: Turbine Cleaning Nozzle
33
Removing the Turbocharger
33
Fig. 14: Removing the Turbocharger
34
Fig. 15: Loosening the Clamping Nut
36
Fig. 16: Turbocharger Centre of Gravity
37
Installing the Turbocharger
38
Fig. 17: Inserting Gaskets into the Bracket
38
Fig. 18: Fitting Threaded Rods Onto the Bracket
39
Fig. 19: Requirements for Threaded Rods
39
Table 5: Requirements for Threaded Rods
39
Fig. 20: Placing the Turbocharger on the Bracket
40
Table 6: Tightening Torque for Standard Nuts
41
Fig. 21: Preparing the Clamping Nut for the Tightening Procedure
42
Fig. 22: Tightening Pressure Screws
43
Table 7: Torque-Controlled Tightening of the Pressure Screws
43
Fig. 23: Connecting the Speed Sensor
44
Fig. 24: Connecting the Compressor Cooling Air Intake
44
Fig. 25: Attaching the Support
45
Commissioning
46
Oil Supply
46
Fig. 26: Oil Orifice
46
Inspection Procedures
48
Commissioning after Taking out of Operation
50
Monitoring Operation
51
Oil Pressure, Oil Temperature
51
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
51
Table 9: Lubricating Oil Temperature at the Inlet
52
Table 10: Lubricating Oil Temperature at the Outlet
52
Exhaust Gas Temperature before Turbine
53
Fig. 27: Layout and Overview of Speed Measurement System
54
Turbocharger Speed
54
Fig. 28: Replacing the Speed Sensor
56
Table 11: Tightening Torque (86505)
56
Operation and Service
57
Noise Emission
57
Fig. 29: Noise Insulation, Bellows
58
Service Work
59
Fig. 30: Replacing the Protective Grid
61
Expected Replacement Intervals
63
Table 12: Expected Replacement Intervals
63
Stopping the Engine
65
Periodic Maintenance Work
66
Foreword to Maintenance
66
Table 13: Maintenance Table
66
Cleaning the Compressor During Operation
67
Fig. 31: Carrying out Wet Cleaning of Compressor
69
Table 14: Parameters for Wet Cleaning of Compressor
69
Cleaning the Turbine During Operation
70
Table 15: Turbine Wet Cleaning, Recommended Operating State
72
Fig. 32: Carrying out Wet Cleaning of Turbine
73
Table 16: Wet Cleaning of Turbine, Parameters
73
Cleaning Components Mechanically
74
Fig. 33: Cleaning the Filter Silencer
75
Fig. 34: Compressor-End, Non-Rotating Parts
77
Fig. 35: Turbine End, Non-Rotating Parts
78
Fig. 36: Soaking the Turbine End
81
Table 17: Value Table for Soaking
81
Table 20: Malfunctions When Starting - Rubbing of Rotating Parts
84
Table 19: Malfunctions When Starting - Vibrations
84
Table 18: Malfunctions When Starting - Delayed Start-Up
84
Malfunctions When Starting
84
Eliminating Malfunctions
84
Malfunctions During Operation
85
Table 21: Malfunctions During Operation - Lubricating Oil Pressure too Low
85
Table 22: Malfunctions During Operation - Speed Reduces
85
Table 23: Malfunctions During Operation - Speed Increases
85
Table 24: Malfunctions During Operation - Exhaust Gas Temperature too High
86
Table 25: Malfunctions During Operation - Charge Air Pressure too Low
86
Table 26: Malfunctions During Operation - Charge Air Pressure too High
87
Table 27: Malfunctions During Operation - Engine Performance Losses
87
Turbocharger Is Surging
88
Table 28: Malfunction - Turbocharger Surging
88
Table 29: Malfunction - Sporadic Surge Blows
88
Table 31: Malfunctions When Stopping - Runout Time too Short
89
Table 30: Malfunctions When Stopping - Runout Noises
89
Malfunctions When Stopping
89
Speed Measurement System
90
Table 32: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
90
Table 33: Malfunction of the Speed Measurement System - Measured Speed too High
90
Table 34: Malfunction of the Speed Measurement System - Measured Speed too Low
90
Dismantling and Fitting
91
Introduction
91
Material Required
92
Fig. 37: Swivel Lifting Eye (Example)
92
Table 35: Swivel Lifting Eyes
92
Fig. 38: Starpoint Ring Nut VRM
93
Advertisement
ABB A130-M55 Operation Manual (152 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 19.1 MB
Table of Contents
Operation Manual / A130-M - A145-M
3
Table of Contents
3
Operation Manual / A130-M
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Registered Trademarks
14
Safety
15
Introduction
15
CE Conformity
15
Definition of Mandatory Signs
16
Definition of Safety Instructions
16
Table 2: Personal Protective Equipment to be Worn at All Times
16
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
16
Intended Use
17
Deflagration on Gas Engines
18
Warning Plates on the Turbocharger
19
Fig. 6: Warning Plate Locations
19
Turbocharger Rating Plate
20
Fig. 7: Rating Plate
20
Fig. 8: Locations of the Rating Plates
21
Periodic Check of the Pressure Vessels
22
Lifting of Loads
23
Fig. 9: Attachment of Loads on the Crane Hook
23
Fig. 10: Attachment Angle
23
Prerequisites for Operation and Maintenance
24
Hazards During Operation and Maintenance
25
Safe Operation
27
Fig. 11
27
Safe Maintenance
28
Removing and Installing
32
Turbocharger Weight and Transportation
32
Fig. 12: Suspension of Complete Turbocharger Unit
32
Table 4: Weight of Complete Turbocharger Unit
32
Fig. 13: Turbine Cleaning Nozzle
33
Removing the Turbocharger
33
Fig. 14: Removing the Turbocharger
34
Fig. 15: Loosening the Clamping Nut
36
Fig. 16: Turbocharger Centre of Gravity
37
Installing the Turbocharger
38
Fig. 17: Inserting Gaskets into the Bracket
38
Fig. 18: Fitting Threaded Rods Onto the Bracket
39
Fig. 19: Requirements for Threaded Rods
39
Table 5: Requirements for Threaded Rods
39
Fig. 20: Placing the Turbocharger on the Bracket
40
Table 6: Tightening Torque for Standard Nuts
41
Fig. 21: Preparing the Clamping Nut for the Tightening Procedure
42
Fig. 22: Tightening Pressure Screws
43
Table 7: Torque-Controlled Tightening of the Pressure Screws
43
Fig. 23: Connecting the Speed Sensor
44
Fig. 24: Connecting the Compressor Cooling Air Intake
44
Fig. 25: Attaching the Support
45
Commissioning
46
Oil Supply
46
Fig. 26: Oil Orifice
46
Inspection Procedures
48
Commissioning after Taking out of Operation
50
Monitoring Operation
51
Oil Pressure, Oil Temperature
51
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
51
Table 9: Lubricating Oil Temperature at the Inlet
52
Table 10: Lubricating Oil Temperature at the Outlet
52
Exhaust Gas Temperature before Turbine
53
Fig. 27: Layout and Overview of Speed Measurement System
54
Turbocharger Speed
54
Fig. 28: Replacing the Speed Sensor
56
Table 11: Tightening Torque (86505)
56
Operation and Service
57
Noise Emission
57
Fig. 29: Noise Insulation, Bellows
58
Service Work
59
Fig. 30: Replacing the Protective Grid
61
Expected Replacement Intervals
63
Table 12: Expected Replacement Intervals
63
Stopping the Engine
65
Periodic Maintenance Work
66
Foreword to Maintenance
66
Table 13: Maintenance Table
66
Cleaning the Compressor During Operation
67
Fig. 31: Carrying out Wet Cleaning of Compressor
69
Table 14: Parameters for Wet Cleaning of Compressor
69
Cleaning the Turbine During Operation
70
Table 15: Turbine Wet Cleaning, Recommended Operating State
72
Fig. 32: Carrying out Wet Cleaning of Turbine
73
Table 16: Wet Cleaning of Turbine, Parameters
73
Cleaning Components Mechanically
74
Fig. 33: Cleaning the Filter Silencer
75
Fig. 34: Compressor-End, Non-Rotating Parts
77
Fig. 35: Turbine End, Non-Rotating Parts
78
Fig. 36: Soaking the Turbine End
81
Table 17: Value Table for Soaking
81
Table 20: Malfunctions When Starting - Rubbing of Rotating Parts
84
Table 19: Malfunctions When Starting - Vibrations
84
Table 18: Malfunctions When Starting - Delayed Start-Up
84
Malfunctions When Starting
84
Eliminating Malfunctions
84
Malfunctions During Operation
85
Table 21: Malfunctions During Operation - Lubricating Oil Pressure too Low
85
Table 22: Malfunctions During Operation - Speed Reduces
85
Table 23: Malfunctions During Operation - Speed Increases
85
Table 24: Malfunctions During Operation - Exhaust Gas Temperature too High
86
Table 25: Malfunctions During Operation - Charge Air Pressure too Low
86
Table 26: Malfunctions During Operation - Charge Air Pressure too High
87
Table 27: Malfunctions During Operation - Engine Performance Losses
87
Turbocharger Is Surging
88
Table 28: Malfunction - Turbocharger Surging
88
Table 29: Malfunction - Sporadic Surge Blows
88
Table 31: Malfunctions When Stopping - Runout Time too Short
89
Table 30: Malfunctions When Stopping - Runout Noises
89
Malfunctions When Stopping
89
Speed Measurement System
90
Table 32: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
90
Table 33: Malfunction of the Speed Measurement System - Measured Speed too High
90
Table 34: Malfunction of the Speed Measurement System - Measured Speed too Low
90
Dismantling and Fitting
91
Introduction
91
Material Required
92
Fig. 37: Swivel Lifting Eye (Example)
92
Table 35: Swivel Lifting Eyes
92
Fig. 38: Starpoint Ring Nut VRM
93
ABB A130-M55 Operation Manual (152 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 19.1 MB
Table of Contents
Operation Manual / A130-M - A145-M
3
Table of Contents
3
Operation Manual / A130-M
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Registered Trademarks
14
Safety
15
Introduction
15
CE Conformity
15
Definition of Mandatory Signs
16
Definition of Safety Instructions
16
Table 2: Personal Protective Equipment to be Worn at All Times
16
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
16
Intended Use
17
Deflagration on Gas Engines
18
Warning Plates on the Turbocharger
19
Fig. 6: Warning Plate Locations
19
Turbocharger Rating Plate
20
Fig. 7: Rating Plate
20
Fig. 8: Locations of the Rating Plates
21
Periodic Check of the Pressure Vessels
22
Lifting of Loads
23
Fig. 9: Attachment of Loads on the Crane Hook
23
Fig. 10: Attachment Angle
23
Prerequisites for Operation and Maintenance
24
Hazards During Operation and Maintenance
25
Safe Operation
27
Fig. 11
27
Safe Maintenance
28
Removing and Installing
32
Turbocharger Weight and Transportation
32
Fig. 12: Suspension of Complete Turbocharger Unit
32
Table 4: Weight of Complete Turbocharger Unit
32
Fig. 13: Turbine Cleaning Nozzle
33
Removing the Turbocharger
33
Fig. 14: Removing the Turbocharger
34
Fig. 15: Loosening the Clamping Nut
36
Fig. 16: Turbocharger Centre of Gravity
37
Installing the Turbocharger
38
Fig. 17: Inserting Gaskets into the Bracket
38
Fig. 18: Fitting Threaded Rods Onto the Bracket
39
Fig. 19: Requirements for Threaded Rods
39
Table 5: Requirements for Threaded Rods
39
Fig. 20: Placing the Turbocharger on the Bracket
40
Table 6: Tightening Torque for Standard Nuts
41
Fig. 21: Preparing the Clamping Nut for the Tightening Procedure
42
Fig. 22: Tightening Pressure Screws
43
Table 7: Torque-Controlled Tightening of the Pressure Screws
43
Fig. 23: Connecting the Speed Sensor
44
Fig. 24: Connecting the Compressor Cooling Air Intake
44
Fig. 25: Attaching the Support
45
Commissioning
46
Oil Supply
46
Fig. 26: Oil Orifice
46
Inspection Procedures
48
Commissioning after Taking out of Operation
50
Monitoring Operation
51
Oil Pressure, Oil Temperature
51
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
51
Table 9: Lubricating Oil Temperature at the Inlet
52
Table 10: Lubricating Oil Temperature at the Outlet
52
Exhaust Gas Temperature before Turbine
53
Fig. 27: Layout and Overview of Speed Measurement System
54
Turbocharger Speed
54
Fig. 28: Replacing the Speed Sensor
56
Table 11: Tightening Torque (86505)
56
Operation and Service
57
Noise Emission
57
Fig. 29: Noise Insulation, Bellows
58
Service Work
59
Fig. 30: Replacing the Protective Grid
61
Expected Replacement Intervals
63
Table 12: Expected Replacement Intervals
63
Stopping the Engine
65
Periodic Maintenance Work
66
Foreword to Maintenance
66
Table 13: Maintenance Table
66
Cleaning the Compressor During Operation
67
Fig. 31: Carrying out Wet Cleaning of Compressor
69
Table 14: Parameters for Wet Cleaning of Compressor
69
Cleaning the Turbine During Operation
70
Table 15: Turbine Wet Cleaning, Recommended Operating State
72
Fig. 32: Carrying out Wet Cleaning of Turbine
73
Table 16: Wet Cleaning of Turbine, Parameters
73
Cleaning Components Mechanically
74
Fig. 33: Cleaning the Filter Silencer
75
Fig. 34: Compressor-End, Non-Rotating Parts
77
Fig. 35: Turbine End, Non-Rotating Parts
78
Fig. 36: Soaking the Turbine End
81
Table 17: Value Table for Soaking
81
Table 20: Malfunctions When Starting - Rubbing of Rotating Parts
84
Table 19: Malfunctions When Starting - Vibrations
84
Table 18: Malfunctions When Starting - Delayed Start-Up
84
Malfunctions When Starting
84
Eliminating Malfunctions
84
Malfunctions During Operation
85
Table 21: Malfunctions During Operation - Lubricating Oil Pressure too Low
85
Table 22: Malfunctions During Operation - Speed Reduces
85
Table 23: Malfunctions During Operation - Speed Increases
85
Table 24: Malfunctions During Operation - Exhaust Gas Temperature too High
86
Table 25: Malfunctions During Operation - Charge Air Pressure too Low
86
Table 26: Malfunctions During Operation - Charge Air Pressure too High
87
Table 27: Malfunctions During Operation - Engine Performance Losses
87
Turbocharger Is Surging
88
Table 28: Malfunction - Turbocharger Surging
88
Table 29: Malfunction - Sporadic Surge Blows
88
Table 31: Malfunctions When Stopping - Runout Time too Short
89
Table 30: Malfunctions When Stopping - Runout Noises
89
Malfunctions When Stopping
89
Speed Measurement System
90
Table 32: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
90
Table 33: Malfunction of the Speed Measurement System - Measured Speed too High
90
Table 34: Malfunction of the Speed Measurement System - Measured Speed too Low
90
Dismantling and Fitting
91
Introduction
91
Material Required
92
Fig. 37: Swivel Lifting Eye (Example)
92
Table 35: Swivel Lifting Eyes
92
Fig. 38: Starpoint Ring Nut VRM
93
Advertisement
ABB A130-M55 Operation Manual (152 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 19.1 MB
Table of Contents
Operation Manual / A130-M - A145-M
3
Table of Contents
3
Operation Manual / A130-M
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Registered Trademarks
14
Safety
15
Introduction
15
CE Conformity
15
Definition of Mandatory Signs
16
Definition of Safety Instructions
16
Table 2: Personal Protective Equipment to be Worn at All Times
16
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
16
Intended Use
17
Deflagration on Gas Engines
18
Warning Plates on the Turbocharger
19
Fig. 6: Warning Plate Locations
19
Turbocharger Rating Plate
20
Fig. 7: Rating Plate
20
Fig. 8: Locations of the Rating Plates
21
Periodic Check of the Pressure Vessels
22
Lifting of Loads
23
Fig. 9: Attachment of Loads on the Crane Hook
23
Fig. 10: Attachment Angle
23
Prerequisites for Operation and Maintenance
24
Hazards During Operation and Maintenance
25
Safe Operation
27
Fig. 11
27
Safe Maintenance
28
Removing and Installing
32
Turbocharger Weight and Transportation
32
Fig. 12: Suspension of Complete Turbocharger Unit
32
Table 4: Weight of Complete Turbocharger Unit
32
Fig. 13: Turbine Cleaning Nozzle
33
Removing the Turbocharger
33
Fig. 14: Removing the Turbocharger
34
Fig. 15: Loosening the Clamping Nut
36
Fig. 16: Turbocharger Centre of Gravity
37
Installing the Turbocharger
38
Fig. 17: Inserting Gaskets into the Bracket
38
Fig. 18: Fitting Threaded Rods Onto the Bracket
39
Fig. 19: Requirements for Threaded Rods
39
Table 5: Requirements for Threaded Rods
39
Fig. 20: Placing the Turbocharger on the Bracket
40
Table 6: Tightening Torque for Standard Nuts
41
Fig. 21: Preparing the Clamping Nut for the Tightening Procedure
42
Fig. 22: Tightening Pressure Screws
43
Table 7: Torque-Controlled Tightening of the Pressure Screws
43
Fig. 23: Connecting the Speed Sensor
44
Fig. 24: Connecting the Compressor Cooling Air Intake
44
Fig. 25: Attaching the Support
45
Commissioning
46
Oil Supply
46
Fig. 26: Oil Orifice
46
Inspection Procedures
48
Commissioning after Taking out of Operation
50
Monitoring Operation
51
Oil Pressure, Oil Temperature
51
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
51
Table 9: Lubricating Oil Temperature at the Inlet
52
Table 10: Lubricating Oil Temperature at the Outlet
52
Exhaust Gas Temperature before Turbine
53
Fig. 27: Layout and Overview of Speed Measurement System
54
Turbocharger Speed
54
Fig. 28: Replacing the Speed Sensor
56
Table 11: Tightening Torque (86505)
56
Operation and Service
57
Noise Emission
57
Fig. 29: Noise Insulation, Bellows
58
Service Work
59
Fig. 30: Replacing the Protective Grid
61
Expected Replacement Intervals
63
Table 12: Expected Replacement Intervals
63
Stopping the Engine
65
Periodic Maintenance Work
66
Foreword to Maintenance
66
Table 13: Maintenance Table
66
Cleaning the Compressor During Operation
67
Fig. 31: Carrying out Wet Cleaning of Compressor
69
Table 14: Parameters for Wet Cleaning of Compressor
69
Cleaning the Turbine During Operation
70
Table 15: Turbine Wet Cleaning, Recommended Operating State
72
Fig. 32: Carrying out Wet Cleaning of Turbine
73
Table 16: Wet Cleaning of Turbine, Parameters
73
Cleaning Components Mechanically
74
Fig. 33: Cleaning the Filter Silencer
75
Fig. 34: Compressor-End, Non-Rotating Parts
77
Fig. 35: Turbine End, Non-Rotating Parts
78
Fig. 36: Soaking the Turbine End
81
Table 17: Value Table for Soaking
81
Table 20: Malfunctions When Starting - Rubbing of Rotating Parts
84
Table 19: Malfunctions When Starting - Vibrations
84
Table 18: Malfunctions When Starting - Delayed Start-Up
84
Malfunctions When Starting
84
Eliminating Malfunctions
84
Malfunctions During Operation
85
Table 21: Malfunctions During Operation - Lubricating Oil Pressure too Low
85
Table 22: Malfunctions During Operation - Speed Reduces
85
Table 23: Malfunctions During Operation - Speed Increases
85
Table 24: Malfunctions During Operation - Exhaust Gas Temperature too High
86
Table 25: Malfunctions During Operation - Charge Air Pressure too Low
86
Table 26: Malfunctions During Operation - Charge Air Pressure too High
87
Table 27: Malfunctions During Operation - Engine Performance Losses
87
Turbocharger Is Surging
88
Table 28: Malfunction - Turbocharger Surging
88
Table 29: Malfunction - Sporadic Surge Blows
88
Table 31: Malfunctions When Stopping - Runout Time too Short
89
Table 30: Malfunctions When Stopping - Runout Noises
89
Malfunctions When Stopping
89
Speed Measurement System
90
Table 32: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
90
Table 33: Malfunction of the Speed Measurement System - Measured Speed too High
90
Table 34: Malfunction of the Speed Measurement System - Measured Speed too Low
90
Dismantling and Fitting
91
Introduction
91
Material Required
92
Fig. 37: Swivel Lifting Eye (Example)
92
Table 35: Swivel Lifting Eyes
92
Fig. 38: Starpoint Ring Nut VRM
93
ABB A130-M55 Operation Manual (152 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 19.1 MB
Table of Contents
Operation Manual / A130-M - A145-M
3
Table of Contents
3
Operation Manual / A130-M
6
Introduction
6
Purpose of the Manual
6
Fig. 1: Serial Number (01) on the Rating Plate
6
Contact Information
7
Essential Information
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Registered Trademarks
14
Safety
15
Introduction
15
CE Conformity
15
Definition of Mandatory Signs
16
Definition of Safety Instructions
16
Table 2: Personal Protective Equipment to be Worn at All Times
16
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
16
Intended Use
17
Deflagration on Gas Engines
18
Warning Plates on the Turbocharger
19
Fig. 6: Warning Plate Locations
19
Turbocharger Rating Plate
20
Fig. 7: Rating Plate
20
Fig. 8: Locations of the Rating Plates
21
Periodic Check of the Pressure Vessels
22
Lifting of Loads
23
Fig. 9: Attachment of Loads on the Crane Hook
23
Fig. 10: Attachment Angle
23
Prerequisites for Operation and Maintenance
24
Hazards During Operation and Maintenance
25
Safe Operation
27
Fig. 11
27
Safe Maintenance
28
Removing and Installing
32
Turbocharger Weight and Transportation
32
Fig. 12: Suspension of Complete Turbocharger Unit
32
Table 4: Weight of Complete Turbocharger Unit
32
Fig. 13: Turbine Cleaning Nozzle
33
Removing the Turbocharger
33
Fig. 14: Removing the Turbocharger
34
Fig. 15: Loosening the Clamping Nut
36
Fig. 16: Turbocharger Centre of Gravity
37
Installing the Turbocharger
38
Fig. 17: Inserting Gaskets into the Bracket
38
Fig. 18: Fitting Threaded Rods Onto the Bracket
39
Fig. 19: Requirements for Threaded Rods
39
Table 5: Requirements for Threaded Rods
39
Fig. 20: Placing the Turbocharger on the Bracket
40
Table 6: Tightening Torque for Standard Nuts
41
Fig. 21: Preparing the Clamping Nut for the Tightening Procedure
42
Fig. 22: Tightening Pressure Screws
43
Table 7: Torque-Controlled Tightening of the Pressure Screws
43
Fig. 23: Connecting the Speed Sensor
44
Fig. 24: Connecting the Compressor Cooling Air Intake
44
Fig. 25: Attaching the Support
45
Commissioning
46
Oil Supply
46
Fig. 26: Oil Orifice
46
Inspection Procedures
48
Commissioning after Taking out of Operation
50
Monitoring Operation
51
Oil Pressure, Oil Temperature
51
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
51
Table 9: Lubricating Oil Temperature at the Inlet
52
Table 10: Lubricating Oil Temperature at the Outlet
52
Exhaust Gas Temperature before Turbine
53
Fig. 27: Layout and Overview of Speed Measurement System
54
Turbocharger Speed
54
Fig. 28: Replacing the Speed Sensor
56
Table 11: Tightening Torque (86505)
56
Operation and Service
57
Noise Emission
57
Fig. 29: Noise Insulation, Bellows
58
Service Work
59
Fig. 30: Replacing the Protective Grid
61
Expected Replacement Intervals
63
Table 12: Expected Replacement Intervals
63
Stopping the Engine
65
Periodic Maintenance Work
66
Foreword to Maintenance
66
Table 13: Maintenance Table
66
Cleaning the Compressor During Operation
67
Fig. 31: Carrying out Wet Cleaning of Compressor
69
Table 14: Parameters for Wet Cleaning of Compressor
69
Cleaning the Turbine During Operation
70
Table 15: Turbine Wet Cleaning, Recommended Operating State
72
Fig. 32: Carrying out Wet Cleaning of Turbine
73
Table 16: Wet Cleaning of Turbine, Parameters
73
Cleaning Components Mechanically
74
Fig. 33: Cleaning the Filter Silencer
75
Fig. 34: Compressor-End, Non-Rotating Parts
77
Fig. 35: Turbine End, Non-Rotating Parts
78
Fig. 36: Soaking the Turbine End
81
Table 17: Value Table for Soaking
81
Table 20: Malfunctions When Starting - Rubbing of Rotating Parts
84
Table 19: Malfunctions When Starting - Vibrations
84
Table 18: Malfunctions When Starting - Delayed Start-Up
84
Malfunctions When Starting
84
Eliminating Malfunctions
84
Malfunctions During Operation
85
Table 21: Malfunctions During Operation - Lubricating Oil Pressure too Low
85
Table 22: Malfunctions During Operation - Speed Reduces
85
Table 23: Malfunctions During Operation - Speed Increases
85
Table 24: Malfunctions During Operation - Exhaust Gas Temperature too High
86
Table 25: Malfunctions During Operation - Charge Air Pressure too Low
86
Table 26: Malfunctions During Operation - Charge Air Pressure too High
87
Table 27: Malfunctions During Operation - Engine Performance Losses
87
Turbocharger Is Surging
88
Table 28: Malfunction - Turbocharger Surging
88
Table 29: Malfunction - Sporadic Surge Blows
88
Table 31: Malfunctions When Stopping - Runout Time too Short
89
Table 30: Malfunctions When Stopping - Runout Noises
89
Malfunctions When Stopping
89
Speed Measurement System
90
Table 32: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
90
Table 33: Malfunction of the Speed Measurement System - Measured Speed too High
90
Table 34: Malfunction of the Speed Measurement System - Measured Speed too Low
90
Dismantling and Fitting
91
Introduction
91
Material Required
92
Fig. 37: Swivel Lifting Eye (Example)
92
Table 35: Swivel Lifting Eyes
92
Fig. 38: Starpoint Ring Nut VRM
93
ABB A130-M55 Operation Manual (152 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 19.21 MB
Table of Contents
Operation Manual / A130-M - A145-M
3
Table of Contents
3
Fig. 1: Serial Number (01) on the Rating Plate
6
Operation Manual / A130-M
6
Purpose of the Manual
6
Introduction
6
Contact Information
7
Essential Information
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Registered Trademarks
14
CE Conformity
15
Safety
15
Introduction
15
Definition of Mandatory Signs
16
Definition of Safety Instructions
16
Table 2: Personal Protective Equipment to be Worn at All Times
16
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
16
Intended Use
17
Deflagration on Gas Engines
18
Warning Plates on the Turbocharger
19
Fig. 6: Warning Plate Locations
19
Turbocharger Rating Plate
20
Fig. 7: Rating Plate
20
Fig. 8: Locations of the Rating Plates
21
Periodic Check of the Pressure Vessels
22
Lifting of Loads
23
Fig. 9: Attachment of Loads on the Crane Hook
23
Fig. 10: Attachment Angle
23
Prerequisites for Operation and Maintenance
24
Hazards During Operation and Maintenance
25
Safe Operation
27
Fig. 11
27
Safe Maintenance
28
Removing and Installing
32
Turbocharger Weight and Transportation
32
Fig. 12: Suspension of Complete Turbocharger Unit
32
Table 4: Weight of Complete Turbocharger Unit
32
Fig. 13: Turbine Cleaning Nozzle
33
Removing the Turbocharger
33
Fig. 14: Removing the Turbocharger
34
Fig. 15: Loosening the Clamping Nut
36
Fig. 16: Turbocharger Centre of Gravity
37
Installing the Turbocharger
38
Fig. 17: Inserting Gaskets into the Bracket
38
Fig. 18: Inserting the Threaded Rods
39
Fig. 19: Requirements for Threaded Rods
39
Table 5: Requirements for Threaded Rods
39
Fig. 20: Placing the Turbocharger on the Bracket
40
Table 6: Tightening Torque for Standard Nuts
41
Fig. 21: Preparing the Clamping Nut for the Tightening Procedure
42
Fig. 22: Tightening Pressure Screws
43
Table 7: Torque-Controlled Tightening of the Pressure Screws
43
Fig. 23: Connecting the Speed Sensor
44
Fig. 24: Connecting the Compressor Cooling Air Intake
44
Fig. 25: Attaching the Support
45
Commissioning
46
Oil Supply
46
Fig. 26: Oil Orifice
47
Inspection Procedures
48
Commissioning after Taking out of Operation
50
Monitoring Operation
51
Oil Pressure, Oil Temperature
51
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
51
Table 9: Lubricating Oil Temperature at the Inlet
52
Table 10: Lubricating Oil Temperature at the Outlet
52
Exhaust Gas Temperature before Turbine
53
Turbocharger Speed
54
Fig. 27: Layout and Overview of Speed Measurement System
54
Fig. 28: Replacing the Speed Sensor
56
Table 11: Tightening Torque (86505)
56
Operation and Service
57
Noise Emission
57
Fig. 29: Noise Insulation, Bellows
58
Service Work
59
Fig. 30: Replacing the Protective Grid
61
Expected Replacement Intervals
63
Table 12: Expected Replacement Intervals
63
Stopping the Engine
65
Periodic Maintenance Work
66
Foreword to Maintenance
66
Table 13: Maintenance Table
66
Cleaning the Compressor During Operation
67
Table 14: Parameters for Wet Cleaning of Compressor
69
Fig. 31: Carrying out Wet Cleaning of Compressor
69
Cleaning the Turbine During Operation
70
Table 15: Turbine Wet Cleaning, Recommended Operating State
72
Fig. 32: Carrying out Wet Cleaning of Turbine
73
Table 16: Wet Cleaning of Turbine, Parameters
73
Cleaning Components Mechanically
74
Fig. 33: Cleaning the Filter Silencer
75
Fig. 34: Compressor-End, Non-Rotating Parts
77
Fig. 35: Turbine End, Non-Rotating Parts
78
Fig. 36: Soaking the Turbine End
81
Table 17: Value Table for Soaking
81
Table 20: Malfunctions When Starting - Rubbing of Rotating Parts
84
Table 19: Malfunctions When Starting - Vibrations
84
Table 18: Malfunctions When Starting - Delayed Start-Up
84
Malfunctions When Starting
84
Eliminating Malfunctions
84
Malfunctions During Operation
85
Table 21: Malfunctions During Operation - Lubricating Oil Pressure too Low
85
Table 22: Malfunctions During Operation - Speed Reduces
85
Table 23: Malfunctions During Operation - Speed Increases
85
Table 24: Malfunctions During Operation - Exhaust Gas Temperature too High
86
Table 25: Malfunctions During Operation - Charge Air Pressure too Low
86
Table 26: Malfunctions During Operation - Charge Air Pressure too High
87
Table 27: Malfunctions During Operation - Engine Performance Losses
87
Turbocharger Is Surging
88
Table 28: Malfunction - Turbocharger Pumping
88
Table 29: Malfunction - Sporadic Surge Blows
88
Table 31: Malfunctions When Stopping - Runout Time too Short
89
Malfunctions When Stopping
89
Table 30: Malfunctions When Stopping - Runout Noises
89
Speed Measurement System
90
Table 32: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
90
Table 33: Malfunction of the Speed Measurement System - Measured Speed too High
90
Table 34: Malfunction of the Speed Measurement System - Measured Speed too Low
90
Dismantling and Fitting
91
Introduction
91
Material Required
92
Fig. 37: Swivel Lifting Eyes
92
Table 35: Swivel Lifting Eyes
92
Fig. 38: Starpoint Ring Nut VRM
93
ABB A130-M55 Operation Manual (152 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 19.21 MB
Table of Contents
Operation Manual / A130-M - A145-M
3
Table of Contents
3
Fig. 1: Serial Number (01) on the Rating Plate
6
Operation Manual / A130-M
6
Purpose of the Manual
6
Introduction
6
Contact Information
7
Essential Information
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Registered Trademarks
14
CE Conformity
15
Safety
15
Introduction
15
Definition of Mandatory Signs
16
Definition of Safety Instructions
16
Table 2: Personal Protective Equipment to be Worn at All Times
16
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
16
Intended Use
17
Deflagration on Gas Engines
18
Warning Plates on the Turbocharger
19
Fig. 6: Warning Plate Locations
19
Turbocharger Rating Plate
20
Fig. 7: Rating Plate
20
Fig. 8: Locations of the Rating Plates
21
Periodic Check of the Pressure Vessels
22
Lifting of Loads
23
Fig. 9: Attachment of Loads on the Crane Hook
23
Fig. 10: Attachment Angle
23
Prerequisites for Operation and Maintenance
24
Hazards During Operation and Maintenance
25
Safe Operation
27
Fig. 11
27
Safe Maintenance
28
Removing and Installing
32
Turbocharger Weight and Transportation
32
Fig. 12: Suspension of Complete Turbocharger Unit
32
Table 4: Weight of Complete Turbocharger Unit
32
Fig. 13: Turbine Cleaning Nozzle
33
Removing the Turbocharger
33
Fig. 14: Removing the Turbocharger
34
Fig. 15: Loosening the Clamping Nut
36
Fig. 16: Turbocharger Centre of Gravity
37
Installing the Turbocharger
38
Fig. 17: Inserting Gaskets into the Bracket
38
Fig. 18: Inserting the Threaded Rods
39
Fig. 19: Requirements for Threaded Rods
39
Table 5: Requirements for Threaded Rods
39
Fig. 20: Placing the Turbocharger on the Bracket
40
Table 6: Tightening Torque for Standard Nuts
41
Fig. 21: Preparing the Clamping Nut for the Tightening Procedure
42
Fig. 22: Tightening Pressure Screws
43
Table 7: Torque-Controlled Tightening of the Pressure Screws
43
Fig. 23: Connecting the Speed Sensor
44
Fig. 24: Connecting the Compressor Cooling Air Intake
44
Fig. 25: Attaching the Support
45
Commissioning
46
Oil Supply
46
Fig. 26: Oil Orifice
47
Inspection Procedures
48
Commissioning after Taking out of Operation
50
Monitoring Operation
51
Oil Pressure, Oil Temperature
51
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
51
Table 9: Lubricating Oil Temperature at the Inlet
52
Table 10: Lubricating Oil Temperature at the Outlet
52
Exhaust Gas Temperature before Turbine
53
Turbocharger Speed
54
Fig. 27: Layout and Overview of Speed Measurement System
54
Fig. 28: Replacing the Speed Sensor
56
Table 11: Tightening Torque (86505)
56
Operation and Service
57
Noise Emission
57
Fig. 29: Noise Insulation, Bellows
58
Service Work
59
Fig. 30: Replacing the Protective Grid
61
Expected Replacement Intervals
63
Table 12: Expected Replacement Intervals
63
Stopping the Engine
65
Periodic Maintenance Work
66
Foreword to Maintenance
66
Table 13: Maintenance Table
66
Cleaning the Compressor During Operation
67
Table 14: Parameters for Wet Cleaning of Compressor
69
Fig. 31: Carrying out Wet Cleaning of Compressor
69
Cleaning the Turbine During Operation
70
Table 15: Turbine Wet Cleaning, Recommended Operating State
72
Fig. 32: Carrying out Wet Cleaning of Turbine
73
Table 16: Wet Cleaning of Turbine, Parameters
73
Cleaning Components Mechanically
74
Fig. 33: Cleaning the Filter Silencer
75
Fig. 34: Compressor-End, Non-Rotating Parts
77
Fig. 35: Turbine End, Non-Rotating Parts
78
Fig. 36: Soaking the Turbine End
81
Table 17: Value Table for Soaking
81
Table 20: Malfunctions When Starting - Rubbing of Rotating Parts
84
Table 19: Malfunctions When Starting - Vibrations
84
Table 18: Malfunctions When Starting - Delayed Start-Up
84
Malfunctions When Starting
84
Eliminating Malfunctions
84
Malfunctions During Operation
85
Table 21: Malfunctions During Operation - Lubricating Oil Pressure too Low
85
Table 22: Malfunctions During Operation - Speed Reduces
85
Table 23: Malfunctions During Operation - Speed Increases
85
Table 24: Malfunctions During Operation - Exhaust Gas Temperature too High
86
Table 25: Malfunctions During Operation - Charge Air Pressure too Low
86
Table 26: Malfunctions During Operation - Charge Air Pressure too High
87
Table 27: Malfunctions During Operation - Engine Performance Losses
87
Turbocharger Is Surging
88
Table 28: Malfunction - Turbocharger Pumping
88
Table 29: Malfunction - Sporadic Surge Blows
88
Table 31: Malfunctions When Stopping - Runout Time too Short
89
Malfunctions When Stopping
89
Table 30: Malfunctions When Stopping - Runout Noises
89
Speed Measurement System
90
Table 32: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
90
Table 33: Malfunction of the Speed Measurement System - Measured Speed too High
90
Table 34: Malfunction of the Speed Measurement System - Measured Speed too Low
90
Dismantling and Fitting
91
Introduction
91
Material Required
92
Fig. 37: Swivel Lifting Eyes
92
Table 35: Swivel Lifting Eyes
92
Fig. 38: Starpoint Ring Nut VRM
93
ABB A130-M55 Operation Manual (152 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 19.21 MB
Table of Contents
Operation Manual / A130-M - A145-M
3
Table of Contents
3
Fig. 1: Serial Number (01) on the Rating Plate
6
Operation Manual / A130-M
6
Purpose of the Manual
6
Introduction
6
Contact Information
7
Essential Information
7
Layout and Function of the Turbocharger
8
Fig. 2: Layout and Function of the Turbocharger
8
Fig. 3: Compressor Wheel Cooling
9
Symbols, Definitions
10
Table 1: Definition of Pictograms
11
Storage of New Turbochargers and Spare Parts
12
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Fig. 5: Package with Hygrometer
13
Registered Trademarks
14
CE Conformity
15
Safety
15
Introduction
15
Definition of Mandatory Signs
16
Definition of Safety Instructions
16
Table 2: Personal Protective Equipment to be Worn at All Times
16
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
16
Intended Use
17
Deflagration on Gas Engines
18
Warning Plates on the Turbocharger
19
Fig. 6: Warning Plate Locations
19
Turbocharger Rating Plate
20
Fig. 7: Rating Plate
20
Fig. 8: Locations of the Rating Plates
21
Periodic Check of the Pressure Vessels
22
Lifting of Loads
23
Fig. 9: Attachment of Loads on the Crane Hook
23
Fig. 10: Attachment Angle
23
Prerequisites for Operation and Maintenance
24
Hazards During Operation and Maintenance
25
Safe Operation
27
Fig. 11
27
Safe Maintenance
28
Removing and Installing
32
Turbocharger Weight and Transportation
32
Fig. 12: Suspension of Complete Turbocharger Unit
32
Table 4: Weight of Complete Turbocharger Unit
32
Fig. 13: Turbine Cleaning Nozzle
33
Removing the Turbocharger
33
Fig. 14: Removing the Turbocharger
34
Fig. 15: Loosening the Clamping Nut
36
Fig. 16: Turbocharger Centre of Gravity
37
Installing the Turbocharger
38
Fig. 17: Inserting Gaskets into the Bracket
38
Fig. 18: Inserting the Threaded Rods
39
Fig. 19: Requirements for Threaded Rods
39
Table 5: Requirements for Threaded Rods
39
Fig. 20: Placing the Turbocharger on the Bracket
40
Table 6: Tightening Torque for Standard Nuts
41
Fig. 21: Preparing the Clamping Nut for the Tightening Procedure
42
Fig. 22: Tightening Pressure Screws
43
Table 7: Torque-Controlled Tightening of the Pressure Screws
43
Fig. 23: Connecting the Speed Sensor
44
Fig. 24: Connecting the Compressor Cooling Air Intake
44
Fig. 25: Attaching the Support
45
Commissioning
46
Oil Supply
46
Fig. 26: Oil Orifice
47
Inspection Procedures
48
Commissioning after Taking out of Operation
50
Monitoring Operation
51
Oil Pressure, Oil Temperature
51
Table 8: Lubricating Oil Pressure at Oil Inlet before Turbocharger
51
Table 9: Lubricating Oil Temperature at the Inlet
52
Table 10: Lubricating Oil Temperature at the Outlet
52
Exhaust Gas Temperature before Turbine
53
Turbocharger Speed
54
Fig. 27: Layout and Overview of Speed Measurement System
54
Fig. 28: Replacing the Speed Sensor
56
Table 11: Tightening Torque (86505)
56
Operation and Service
57
Noise Emission
57
Fig. 29: Noise Insulation, Bellows
58
Service Work
59
Fig. 30: Replacing the Protective Grid
61
Expected Replacement Intervals
63
Table 12: Expected Replacement Intervals
63
Stopping the Engine
65
Periodic Maintenance Work
66
Foreword to Maintenance
66
Table 13: Maintenance Table
66
Cleaning the Compressor During Operation
67
Table 14: Parameters for Wet Cleaning of Compressor
69
Fig. 31: Carrying out Wet Cleaning of Compressor
69
Cleaning the Turbine During Operation
70
Table 15: Turbine Wet Cleaning, Recommended Operating State
72
Fig. 32: Carrying out Wet Cleaning of Turbine
73
Table 16: Wet Cleaning of Turbine, Parameters
73
Cleaning Components Mechanically
74
Fig. 33: Cleaning the Filter Silencer
75
Fig. 34: Compressor-End, Non-Rotating Parts
77
Fig. 35: Turbine End, Non-Rotating Parts
78
Fig. 36: Soaking the Turbine End
81
Table 17: Value Table for Soaking
81
Table 20: Malfunctions When Starting - Rubbing of Rotating Parts
84
Table 19: Malfunctions When Starting - Vibrations
84
Table 18: Malfunctions When Starting - Delayed Start-Up
84
Malfunctions When Starting
84
Eliminating Malfunctions
84
Malfunctions During Operation
85
Table 21: Malfunctions During Operation - Lubricating Oil Pressure too Low
85
Table 22: Malfunctions During Operation - Speed Reduces
85
Table 23: Malfunctions During Operation - Speed Increases
85
Table 24: Malfunctions During Operation - Exhaust Gas Temperature too High
86
Table 25: Malfunctions During Operation - Charge Air Pressure too Low
86
Table 26: Malfunctions During Operation - Charge Air Pressure too High
87
Table 27: Malfunctions During Operation - Engine Performance Losses
87
Turbocharger Is Surging
88
Table 28: Malfunction - Turbocharger Pumping
88
Table 29: Malfunction - Sporadic Surge Blows
88
Table 31: Malfunctions When Stopping - Runout Time too Short
89
Malfunctions When Stopping
89
Table 30: Malfunctions When Stopping - Runout Noises
89
Speed Measurement System
90
Table 32: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
90
Table 33: Malfunction of the Speed Measurement System - Measured Speed too High
90
Table 34: Malfunction of the Speed Measurement System - Measured Speed too Low
90
Dismantling and Fitting
91
Introduction
91
Material Required
92
Fig. 37: Swivel Lifting Eyes
92
Table 35: Swivel Lifting Eyes
92
Fig. 38: Starpoint Ring Nut VRM
93
ABB A130-M55 Operation Manual (144 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 17.44 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function of the Turbocharger
34
Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Fig. 3: Warning Plate Locations
36
Warning Plates on the Turbocharger
36
Fig. 4: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Fig. 5: Suspension of Complete Turbocharger Unit
38
Removing and Installing
38
Table 2: Weight of Complete Turbocharger Unit
38
Turbocharger Weight and Transportation
38
Fig. 6: Turbine Cleaning Nozzle
39
Removing the Turbocharger
39
Fig. 7: Removing the Turbocharger
40
Fig. 8: Loosening the Clamping Nut
42
Fig. 9: Turbocharger Centre of Gravity
43
Fig. 10: Inserting Gaskets into the Bracket
44
Installing the Turbocharger
44
Fig. 11: Inserting the Threaded Rods
45
Fig. 12: Requirements for Threaded Rods
45
Table 3: Requirements for Threaded Rods
45
Fig. 13: Placing the Turbocharger on the Bracket
46
Table 4: Tightening Torque for Standard Nuts
47
Fig. 14: Preparing the Clamping Nut for the Tightening Procedure
48
Fig. 15: Tightening Pressure Screws
49
Table 5: Torque-Controlled Tightening of the Pressure Screws
49
Fig. 16: Connecting the Speed Sensor
50
Fig. 17: Connecting the Compressor Cooling Air Intake
50
Fig. 18: Attaching the Support
51
Commissioning
52
Oil Supply
52
Fig. 19: Oil Orifice
53
Inspection Procedures
54
Commissioning after Taking out of Operation
56
Monitoring Operation
57
Oil Pressure, Oil Temperature
57
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
57
Table 7: Lubricating Oil Temperature at the Inlet
58
Table 8: Lubricating Oil Temperature at the Outlet
58
Exhaust Gas Temperature before Turbine
59
Fig. 20: Layout and Overview of Speed Measurement System
60
Turbocharger Speed
60
Fig. 21: Replacing the Speed Sensor
62
Table 9: Tightening Torque (86505)
62
Noise Emission
63
Operation and Service
63
Fig. 22: Noise Insulation, Bellows
64
Service Work
65
Fig. 23: Replacing the Protective Grid
67
Expected Replacement Intervals
69
Table 10: Expected Replacement Intervals
69
Stopping the Engine
71
Foreword to Maintenance
72
Periodic Maintenance Work
72
Table 11: Maintenance Table
72
Cleaning the Compressor During Operation
73
Fig. 24: Carrying out Wet Cleaning of Compressor
75
Table 12: Parameters for Wet Cleaning of Compressor
75
Cleaning the Turbine During Operation
76
Table 13: Turbine Wet Cleaning, Recommended Operating State
78
Fig. 25: Carrying out Wet Cleaning of Turbine
79
Table 14: Wet Cleaning of Turbine, Parameters
79
Cleaning Components Mechanically
80
Fig. 26: Cleaning the Filter Silencer
81
Fig. 27: Compressor-End, Non-Rotating Parts
83
Fig. 28: Turbine End, Non-Rotating Parts
85
Fig. 29: Soaking the Turbine End
87
Table 15: Value Table for Soaking
87
Eliminating Malfunctions
90
Malfunctions When Starting
90
Table 16: Malfunctions When Starting - Delayed Start-Up
90
Table 17: Malfunctions When Starting - Vibrations
90
Table 18: Malfunctions When Starting - Rubbing of Rotating Parts
90
Malfunctions During Operation
91
Table 19: Malfunctions During Operation - Lubricating Oil Pressure too Low
91
Table 20: Malfunctions During Operation - Speed Reduces
91
Table 21: Malfunctions During Operation - Speed Increases
91
Table 22: Malfunctions During Operation - Exhaust Gas Temperature too High
92
Table 23: Malfunctions During Operation - Charge Air Pressure too Low
92
Table 24: Malfunctions During Operation - Charge Air Pressure too High
93
Table 25: Malfunctions During Operation - Engine Performance Losses
93
Table 26: Malfunction - Turbocharger Pumping
94
Table 27: Malfunction - Sporadic Surge Blows
94
Turbocharger Is Surging
94
Malfunctions When Stopping
95
Table 28: Malfunctions When Stopping - Runout Noises
95
Table 29: Malfunctions When Stopping - Runout Time too Short
95
Speed Measurement System
96
Table 30: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
96
Table 31: Malfunction of the Speed Measurement System - Measured Speed too High
96
Table 32: Malfunction of the Speed Measurement System - Measured Speed too Low
96
Dismantling and Fitting
97
Introduction
97
Fig. 30: Swivel Lifting Eyes
98
Material Required
98
Table 33: Swivel Lifting Eyes
98
Fig. 31: Starpoint Ring Nut VRM
99
Weights of Individual Parts
99
ABB A130-M55 Operation Manual (144 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 17.33 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function of the Turbocharger
34
Layout and Function of the Turbocharger
34
Fig. 2: Compressor Wheel Cooling
35
Fig. 3: Warning Plate Locations
36
Warning Plates on the Turbocharger
36
Fig. 4: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Fig. 5: Suspension of Complete Turbocharger Unit
38
Removing and Installing
38
Table 2: Weight of Complete Turbocharger Unit
38
Turbocharger Weight and Transportation
38
Fig. 6: Turbine Cleaning Nozzle
39
Removing the Turbocharger
39
Fig. 7: Removing the Turbocharger
40
Fig. 8: Loosening the Clamping Nut
42
Fig. 9: Turbocharger Centre of Gravity
43
Fig. 10: Inserting Gaskets into the Bracket
44
Installing the Turbocharger
44
Fig. 11: Inserting the Threaded Rods
45
Fig. 12: Requirements for Threaded Rods
45
Table 3: Requirements for Threaded Rods
45
Fig. 13: Placing the Turbocharger on the Bracket
46
Table 4: Tightening Torque for Standard Nuts
47
Fig. 14: Preparing the Clamping Nut for the Tightening Procedure
48
Fig. 15: Tightening Pressure Screws
49
Table 5: Torque-Controlled Tightening of the Pressure Screws
49
Fig. 16: Connecting the Speed Sensor
50
Fig. 17: Connecting the Compressor Cooling Air Intake
50
Fig. 18: Attaching the Support
51
Commissioning
52
Oil Supply
52
Fig. 19: Oil Orifice
53
Inspection Procedures
54
Commissioning after Taking out of Operation
56
Monitoring Operation
57
Oil Pressure, Oil Temperature
57
Table 6: Lubricating Oil Pressure at Oil Inlet before Turbocharger
57
Table 7: Lubricating Oil Temperature at the Inlet
58
Table 8: Lubricating Oil Temperature at the Outlet
58
Exhaust Gas Temperature before Turbine
59
Fig. 20: Layout and Overview of Speed Measurement System
60
Turbocharger Speed
60
Fig. 21: Replacing the Speed Sensor
62
Table 9: Tightening Torque (86505)
62
Noise Emission
63
Operation and Service
63
Fig. 22: Noise Insulation, Bellows
64
Service Work
65
Fig. 23: Replacing the Protective Grid
67
Expected Replacement Intervals
69
Table 10: Expected Replacement Intervals
69
Stopping the Engine
71
Foreword to Maintenance
72
Periodic Maintenance Work
72
Table 11: Maintenance Table
72
Cleaning the Compressor During Operation
73
Fig. 24: Carrying out Wet Cleaning of Compressor
75
Table 12: Parameters for Wet Cleaning of Compressor
75
Cleaning the Turbine During Operation
76
Table 13: Turbine Wet Cleaning, Recommended Operating State
78
Fig. 25: Carrying out Wet Cleaning of Turbine
79
Table 14: Wet Cleaning of Turbine, Parameters
79
Cleaning Components Mechanically
80
Fig. 26: Cleaning the Filter Silencer
81
Fig. 27: Compressor-End, Non-Rotating Parts
83
Fig. 28: Turbine End, Non-Rotating Parts
85
Fig. 29: Soaking the Turbine End
87
Table 15: Value Table for Soaking
87
Eliminating Malfunctions
90
Malfunctions When Starting
90
Table 16: Malfunctions When Starting - Delayed Start-Up
90
Table 17: Malfunctions When Starting - Vibrations
90
Table 18: Malfunctions When Starting - Rubbing of Rotating Parts
90
Malfunctions During Operation
91
Table 19: Malfunctions During Operation - Lubricating Oil Pressure too Low
91
Table 20: Malfunctions During Operation - Speed Reduces
91
Table 21: Malfunctions During Operation - Speed Increases
91
Table 22: Malfunctions During Operation - Exhaust Gas Temperature too High
92
Table 23: Malfunctions During Operation - Charge Air Pressure too Low
92
Table 24: Malfunctions During Operation - Charge Air Pressure too High
93
Table 25: Malfunctions During Operation - Engine Performance Losses
93
Table 26: Malfunction - Turbocharger Pumping
94
Table 27: Malfunction - Sporadic Surge Blows
94
Turbocharger Is Surging
94
Malfunctions When Stopping
95
Table 28: Malfunctions When Stopping - Runout Noises
95
Table 29: Malfunctions When Stopping - Runout Time too Short
95
Speed Measurement System
96
Table 30: Malfunction of the Speed Measurement System - no Signal or Poor Signal Amplitude
96
Table 31: Malfunction of the Speed Measurement System - Measured Speed too High
96
Table 32: Malfunction of the Speed Measurement System - Measured Speed too Low
96
Dismantling and Fitting
97
Introduction
97
Fig. 30: Swivel Lifting Eyes
99
Fig. 31: Starpoint Ring Nut VRM
99
Table 33: Swivel Lifting Eyes
99
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