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Honda Manuals
Offroad Vehicle
TRX400FA
Service manual
Honda TRX400FA Service Manual
2004-2007
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Also See for TRX400FA
:
Owner's manual
(287 pages)
,
Owner's manual
(235 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
A few Words about Safety
Service Information
Important Safety Precautions
Contents
Symbols
General Information
Service Rules
Model Identification
Model Identification Label
Frame Serial Number
Engine Serial Number
Carburetor Identification Number
Colour Label
General Specifications
Lubrication System Specifications
Fuel System Specifications
Cylinder Head/Valve/Camshaft Specifications
Cylinder/Piston Specifications
Centrifugal Clutch Specifications
Alternator/Starter Clutch Specifications
Sub-Transmission Specifications
Crankshaft/Automatic Transmission Specifications
Front Wheel/Suspension/Steering Specifications
Rear Wheel/Suspension Specifications
Brake System Specifications
Front Driving Mechanism Specifications
Rear Driving Mechanism Specifications
Battery/Charging System Specifications
Ignition System Specifications
Lights/Meters/Switches Specifications
Standard Torque Values
Engine & Frame Torque Values
Lubrication & Seal Points
Cable & Harness Routing
Source of Emissions
Exhaust Emission Control System
Crankcase Emission Control System
Noise Emission Control System
Emission Control Information Label (U.S.A. Only)
Technical Feature
GPS Navigation Meter (GPS Type)
Global Positioning System (GPS)
Structure/Function
Navigation System
Compass
Automatic Clock Adjustment
Frame/Body Panels/Exhaust System
Frame/Body Panels/Exhaust System Service Information
Frame/Body Panels/Exhaust System Troubleshooting
Body Panel Locations
Seat/Side Cover Removal
Tank Side Covers and Tank Top Cover
Seat/Side Cover Installation
Front Carrier/Bumper/Front Fender Removal
Front Carrier/Bumper/Front Fender Disassembly
Front Carrier/Bumper/Front Fender Installation
Rear Luggage Carrier/Rear Fender Removal
Center Mudguard
Rear Luggage Carrier/Rear Fender Disassembly
Rear Luggage Carrier/Rear Fender Installation
Exhaust System Removal
Exhaust Pipe
Muffler
Exhaust System Installation
Maintenance
Maintenance Service Information
Maintenance Schedule
Fuel Line
Throttle Operation
Carburetor Choke
Air Cleaner
Air Cleaner Housing Drain Hose
Spark Plug
Spark Plug Inspection
Reusing a Spark Plug
Replacing a Spark Plug
Valve Clearance
Engine Oil Level Check
Engine Oil Change
Engine Oil Filter
Engine Idle Speed
Drive Shaft Boots
Rear Final Gear Case Oil and Differential Oil
Brake Fluid
Brake Shoes Wear
Brake System
Front Brake
Rear Brake
Skid Plate, Engine Guard
Suspension
Swingarm Bearings
Spark Arrester Cleaning
Nuts, Bolts, Fasteners
Wheels/Tires
Steering Shaft Holder Bearing
Steering System
Lubrication System
Lubrication System Diagram
Lubrication System Service Information
Lubrication System Tools
Lubrication System Troubleshooting
Oil Pressure Check
Front Crankcase Cover Removal
Oil Pressure Relief Valve Inspection
Relief Valve Inspection
Oil Feed Pipe Inspection
Bearing Replacement
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Cooler Removal
Cooling Fan Removal
Cooling Fan Disassembly
Cooling Fan Assembly
Cooling Fan Installation
Oil Cooler Installation
Fuel System
Fuel System Components
Fuel System Service Information
Fuel System Troubleshooting
Air Cleaner Housing Removal/Installation
Sub-Air Cleaner Removal
Sub-Air Cleaner Cleaning
Carburetor Removal
Sub-Air Cleaner Installation
Carburetor Disassembly/Inspection
Starting Enrichment (SE) Valve Inspection
Hoses, Cable and Carburetor Heater
Vacuum Chamber
Float and Jets
Primer Knob
Air Cut-Off Valve
Air Joint
Carburetor Body Cleaning
Carburetor Assembly
Carburetor Installation
Pilot Screw Adjustment
Idle Drop Procedure
High Altitude Adjustment
Fuel Tank Removal
Fuel Strainer Screen Cleaning
Fuel Tank Installation
Engine Removal/Installation
Engine Removal/Installation System Components
Engine Removal/Installation Service Information
Engine Removal
Engine Installation
Gearshift Lever Free Play Adjustment
Cylinder Head/Valve/Camshaft
Cylinder Head/Valve/Camshaft System Components
Cylinder Head/Valve/Camshaft Service Information
Cylinder Head/Valve/Camshaft Tools
Cylinder Head/Valve/Camshaft Troubleshooting
Cylinder Compression
Cylinder Head Cover Removal/Disassembly
Cylinder Head Removal
Rocker Arm/Shaft Inspection
Cylinder Head Disassembly
Cylinder Head Inspection
Valve/Valve Guide
Valve Guide Replacement
Valve Seat Inspection/Refacing
Camshaft Removal
Camshaft Inspection
Cam Follower
Cam Chain Tensioner
Camshaft Installation
Cylinder Head Assembly
Cylinder Head Installation
Cylinder Head Cover Assembly/Installation
Cylinder/Piston
Cylinder/Piston System Components
Cylinder/Piston Service Information
Cylinder/Piston Troubleshooting
Cylinder/Piston Removal
Piston Disassembly
Cylinder Inspection
Piston/Piston Ring
Cylinder Stud Bolt Replacement
Cylinder/Piston Installation
Piston Assembly
Centrifugal Clutch
Centrifugal Clutch Component Location
Centrifugal Clutch Service Information
Centrifugal Clutch Troubleshooting
Centrifugal Clutch Removal
Centrifugal Clutch Inspection
One-Way Clutch
Clutch Drum
Weight Lining/Weight Spring/Clutch Spring
Alternator/Starter Clutch
Alternator/Starter Clutch System Components
Alternator/Starter Clutch Service Information
Alternator/Starter Clutch Troubleshooting
Recoil Starter Removal
Recoil Starter Disassembly
Recoil Starter Assembly
Alternator Stator
Recoil Starter Installation
Alternator Cover Removal
Alternator Cover Installation
Stator and Ignition Pulse Generator Removal/Installation
Flywheel/Starter Clutch Removal
Starter Clutch Disassembly/Inspection
Starter Clutch Assembly
Starter Clutch Installation
Sub-Transmission/Gearshift Linkage
Sub-Transmission/Gearshift Linkage System Components
Sub-Transmission/Gearshift Linkage Service Information
Sub-Transmission/Gearshift Linkage Tools
Sub-Transmission/Gearshift Linkage Troubleshooting
Rear Crankcase Cover Removal
Rear Crankcase Cover Installation
Sub-Transmission/Gearshift Linkage Disassembly
Sub-Transmission/Gearshift Linkage Assembly
Crankshaft/Automatic Transmission
Crankshaft/Automatic Transmission System Components
Crankshaft/Automatic Transmission Service Information
Crankshaft/Automatic Transmission Tools
Crankshaft/Automatic Transmission Troubleshooting
Crankcase Separation
Oil Strainer Cleaning
Breather Separator Replacement
Automatic Transmission Removal
Automatic Transmission Inspection
Automatic Transmission Installation
Crankshaft/Balancer Removal
Crankshaft/Balancer Inspection
Crankshaft and Balancer Installation
Crankcase Bearing Replacement
Rear Crankcase
Front Crankcase
Crankcase Assembly
Front Wheel/Suspension/Steering
Front Wheel/Suspension/Steering System Components
Front Wheel/Suspension/Steering Service Information
Front Wheel/Suspension/Steering Tools
Front Wheel/Suspension/Steering Troubleshooting
Handlebar Removal
Handlebar Installation
Throttle Housing Disassembly
Throttle Housing Assembly
Front Wheel Removal/Installation
Tires Removal
Tire Repair
Tire Assembly
Wheel Hub/Knuckle Removal
Wheel Hub/Knuckle Inspection
Ball Joint Replacement
Ball Joint Installation
Front Shock Absorber Removal
Front Shock Absorber Inspection
Front Shock Absorber Installation
Suspension Arm Removal
Suspension Arm Inspection
Suspension Arm Installation
Steering Shaft Removal
Steering Shaft Inspection
Steering Shaft Installation
Tie-Rod Removal
Tie-Rod Inspection
Tie-Rod Disassembly/Assembly
Tie-Rod Installation
Rear Wheel/Suspension
Rear Wheel/Suspension System Components
Rear Wheel/Suspension Service Information
Rear Wheel/Suspension Tools
Rear Wheel/Suspension Troubleshooting
Rear Wheel Removal/Installation
Rear Shock Absorber Removal
Rear Shock Absorber Inspection
Pivot Bearing Replacement
Swingarm Removal
Rear Shock Absorber Installation
Swingarm Inspection
Swingarm Pivot Bearing Replacement
Swingarm Installation
Brake System Component Location
Brake System Service Information
Brake System Tools
Brake System Troubleshooting
Brake Fluid Replacement/Air Bleeding
Brake Fluid Draining
Brake Fluid Filling
Brake Bleeding
Brake Hose/Brake Pipe/Breather Hose Inspection
Front Master Cylinder Removal
Front Master Cylinder Disassembly
Front Master Cylinder Inspection
Front Master Cylinder Assembly
Front Brake Shoes/Drum
Brake Drum Removal
Brake Shoe Replacement
Water Seal Inspection
Water Seal Replacement
Front Brake Panel Inspection
Brake Drum Installation
Front Wheel Cylinder/Brake Panel Disassembly
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Owner's Manual
Table of
Contents
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust System Service Information
50
Lubrication system troubleshooting
94
Fuel System Troubleshooting
118
Cylinder Head/Valve/Camshaft Troubleshooting
163
Cylinder/Piston Service Information
187
Centrifugal Clutch Troubleshooting
198
Alternator/Starter Clutch Service Information
209
Sub-Transmission/Gearshift Linkage Troubleshooting
227
Crankshaft/Automatic transmission troubleshooting
243
Front Wheel/Suspension/Steering Troubleshooting
261
Rear Wheel/Suspension Troubleshooting
293
Brake System Tools
306
Front Driving Mechanism Troubleshooting
338
Rear Driving Mechanism Troubleshooting
372
Battery/Charging System Troubleshooting
394
Ignition System Troubleshooting
404
Electric Starter Troubleshooting
412
Selectable 4WD System Service Information
447
Before Starting Troubleshooting
462
Troubleshooting Chart
468
Diagnostic Troubleshooting
469
Troubleshooting
506
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