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Sanyo PLC-XU58 Service Manual

Multimedia projector
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SERVICE MANUAL

PRODUCT CODE
1 122 282 00
(MP5A)
1 122 284 00
(PP5A)
1 122 284 02
(PP5C)
Multimedia Projector
FILE NO.
Model No. PLC-XU58
Original Version
Chassis No. MP5-XU5800
NOTE: Match the Chassis No. on the unit's
back cover with the Chassis No. in the
Service Manual.
If the Original Version Service
Manual Chassis No. does not match
the
unit's,
additional
Literature is required.You must refer to
"Notices" to the Original Service
Manual prior to servicing the unit.
REFERENCE NO.
U.S.A., Canada,
Europe, Asia, Africa
U.K.
Service
SM
5110721-00

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Summary of Contents for Sanyo PLC-XU58

  • Page 1: Service Manual

    FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLC-XU58 U.S.A., Canada, Europe, Asia, Africa U.K. Original Version Chassis No. MP5-XU5800 NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No.

  • Page 2: Table Of Contents

    ■ Contents ■ Contents________________________________________________________2 ■ Safety Instructions ________________________________________________3 ■ Specifications ____________________________________________________4 ■ Circuit Protections ________________________________________________5 ● Fuse ____________________________________________________5 ● Thermal switch ____________________________________________5 ● Lamp cover switch __________________________________________5 ● Warning temperature and power failure protection ________________6 ■ Lamp Replacement ______________________________________________7 ■ Mechanical Disassemblies__________________________________________8 ■...

  • Page 3: Safety Instructions

    ■ Safety Instructions SAFETY PRECAUTIONS WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is iden- tified with the line ( ) in the schematic diagram.

  • Page 4: Specifications

    ■ Specifications Projector Type Multi-media Projector Dimensions (W x H x D) 11.73" x 2.8" x 8.58" (298mm x 71mm x 218mm) (not including raised portions) Net Weight 6.2 lbs (2.8 kg) LCD Panel System 0.8" TFT Active Matrix type, 3 panels Panel Resolution 1024 x 768 dots Number of Pixels...

  • Page 5: Circuit Protections

    ■ Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. ● Fuse Fuse A fuse is located inside of the projector. When the POWER indica- tor is not lightning, the fuse may be opened.

  • Page 6: Warning Temperature And Power Failure Protection

    Circuit Protections ● Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector.

  • Page 7: Lamp Replacement

    ■ Lamp Replacement WARNING: ORDER REPLACEMENT LAMP - For continued safety, replace with a lamp assembly of the same Type No. Service Parts No. type. POA-LMP55 610 309 2706 - Allow the projector to cool for at least 45 minutes before you open the lamp cover.

  • Page 8: Mechanical Disassemblies

    ■ Mechanical Disassemblies Mechanical disassemble should be made following procedures in numerical order. Following steps show the basic procedures, therefore unnecessary step may be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
  • Page 9 Mechanical Disassemblies Cabinet Front, R/C Board, FN902 removal Remove 2 screws (M3x8), 2 screws (M2.5x6) and disconnect terminal “K8D” on the Main Board. Pull the Cabinet Front forward off and remove 1 screw (T3x6) to take the R/C Board off. Disconnect terminal “K8P”...
  • Page 10 Mechanical Disassemblies Speaker, AV and DVI Board removal Pull the speaker “SP901” upward off from the speaker groove. Remove 1 screw (M4x6) to release grounding wires. Pull the Rear Panel ass’y upward off. Remove 4 screws (T3x6) and remove the AV Board and remove 3 screws (T3x6) and remove the DVI Board.
  • Page 11 Mechanical Disassemblies Power , Lamp Ballast, Lamp Cover SW Board removal Isolation plate Remove the isolation plate on the power box. Remove 4 screws (T3x6) and disconnect terminals Power Board “K6A”, “K6B” and “K6D” then remove Power Board upward. Remove 4 screws (T3x6) and disconnect terminal "CB2”...

  • Page 12: Optical Parts Disassemblies

    ■ Optical Parts Disassemblies Before taking this procedure, remove Cabinet Top , Cabinet Front and Main Board following to the “Mechanical Disassemblies”. Disassembly requires a 2.0mm hex wrench. Projection Lens removal Remove 4 screws (M2.5x8) and remove the Projection Lens. Fig.1 Integrator Lens-In disassembly Remove 2 screws...
  • Page 13 Optical Pats Disassemblies Relay Lens-Out disassembly Remove 2 screws (M2.5x5) and pull the Relay Lens-Out ass’y upward. Remove 2 screws (M2x3) to take the Lens off from the holder. Note: There is no mounting direction of the lens. Holder Relay Lens-Out Fig.3- Fig.3- Polarized Glass-In removal...
  • Page 14 Optical Parts Disassemblies LCD Panel/Prism Ass’y removal LCD Panel/ Insert the hexial driver into a hole on the cabinet bottom Prism Ass’y and loosen 1 screw on the Prism base. Loosen 2 screws on the LCD Panel/Prism ass’y. Pull the LCD Panel/Prism ass’y upward off from the opti- cal unit.
  • Page 15 Optical Parts Disassemblies Polarized Glasses-Out removal Remove 1 screw and remove the holder and then take the polarized glasses (R) and (B). Remove 1 screws and remove the stopper and then take the polar- ized glass (G) and pre-polarized glass (G). Remove 1 screws and remove the stopper Pre-Polarized Glass(B)
  • Page 16 Optical Parts Disassemblies Locations and Directions When the optical parts in the optical unit mounting or assembling, the Key No. Description parts must be mounted in the specified location and direction as Integrator lens (OUT) shown in figure below. Prism beam splitter (PBS) Condenser lens (OUT) Dichroic mirror (B) Dichroic mirror (G)

  • Page 17: Adjustments

    ■ Adjustments ● Turning On the Projector If the PIN code is set on the projector, you cannot start operating the projector. The PIN code can be reset to the fac- tory default setting (1234) according to the following procedure. When you reset the PIN code, the Logo PIN code and key lock will be reset, as well.

  • Page 18: Optical Adjustments

    ■ Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassemblies”. Adjustments require a 2.0mm hex wrench and a slot screwdriver. When you adjust Integrator lens or Relay lens adjustment, you need to disconnect FPC cables of LCD panels on the main board. Optical adjustment requires a 2.0mm hex wrench and a slot screwdriver.
  • Page 19 Optical Adjustments Integrator lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of integrator lens assy to make color uniformity in white. 1) If the shading appears on the left or right of the screen as White shown in Fig.2-1, loosen 2 screws , and adjust the slot...
  • Page 20 Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3, loosen 1 screw , and adjust the slot...

  • Page 21: Electrical Adjustments

    ■ Electrical Adjustments ● Service Adjustment Menu Operation To enter the service mode To enter the “Service Mode”, press and hold the MENU and INPUT buttons on the projector at the same time for more than 3 seconds. The service menu appears on the screen as follows. To adjust service data Select the adjustment group no.

  • Page 22: Circuit Adjustments

    Electrical Adjustments ● Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the follow- ing adjustments except requiring the readjustments in servicing otherwise it may cause loss of per- formance and product safety.
  • Page 23 Electrical Adjustments Fan Control adjustment Clamp adjustment [AV] 1. Set the lamp mode to "Normal" and then enter the 1. Receive the 16-step gray scale composite video sig- service mode. nal with Video [Video] mode. 2. Select group no. “ ”, item no.
  • Page 24 Electrical Adjustments Sub Gain adjustment [PC] Video Center adjustment 1. Receive the 16-step grey scale computer signal with 1. Receive the 16-step grey scale computer signal with Computer2 [RGB] mode. Computer2 [RGB] mode. 2. Enter the service mode. 2. Enter the service mode TPG1 TPG1 3.
  • Page 25 Electrical Adjustments ⁄1 Common Center adjustment White Balance adjustment t1. Receive the 1 line black/white pattern computer sig- [PC WHITE BALANCE ADJUSTMENT] nal with Computer2 [RGB] mode. 1. Receive the 16-step gray scale computer signal with 2. Enter the service mode. Computer2 [RGB] mode.

  • Page 26: Test Points And Locations

    Electrical Adjustments ● Test Points and Locations MAIN BOARD IC1851 IC5351 -26-...

  • Page 27: Service Adjustment Data Table

    Electrical Adjustments ● Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjust- ment items indicated with “✻” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value.
  • Page 28 Electrical Adjustments Adjustment Item Initial Value Range Input source / Description ✻ Gamma Adjustment G_GAM_BRT 0/0/0/0 0 ~ 2047 PC/AV/DVI/DHCP ✻ White Balance Adjustment[R] R_GAM_BRT 0/0/0/0 0 ~ 2047 PC/AV/DVI/DHCP ✻ White Balance Adjustment[B] B_GAM_BRT 0/0/0/0 0 ~ 2047 PC/AV/DVI/DHCP CSC_ON 0 ~ 1 CSC_XH...
  • Page 29 Electrical Adjustments Adjustment Item Initial Value Range Input source / Description Real/Cinema GAMMA 10 506/522 0 ~ 1023 Real/Cinema GAMMA 11 506/517 0 ~ 1023 Real/Cinema GAMMA 12 507/514 0 ~ 1023 Real/Cinema GAMMA 13 512/514 0 ~ 1023 Real/Cinema GAMMA 14 512/512 0 ~ 1023 Real/Cinema GAMMA 15...
  • Page 30 Electrical Adjustments Adjustment Item Initial Value Range Input source / Description FAN_TEMP_C_WARNING 30 ~ 100 Temperature C to judge the abnormal temperature, for Lamp FAN_TEMP_B-A_WARNING 0 ~ 100 Temperature B-A to judge the abnormal temperature, for detecting clogged filter FAN_TEMP_C-A_WARNING 0 ~ 100 Temperature C-A to judge the abnormal temperature, for detecting clogged filter FAN_CONTROL_SW...
  • Page 31 Electrical Adjustments Adjustment Item Initial Value Range Input source / Description CLECO_VALU_FAN2_MAX Maximum Control Value for FAN2 at Ceiling Eco Mode ✻ Fan Control Adjustment FAN1_ADJUST_VOLT_MIN DAC Adjustment Value at minimum driving voltage for FAN1 ✻ Fan Control Adjustment FAN1_ADJUST_VOLT_MAX DAC Adjustment Value at maximum driving voltage for FAN1 ✻...
  • Page 32 Electrical Adjustments Adjustment Item Initial Value Range Input source / Description Film HIDIFFTH 0 255 Film LWMOTHR 0 ~ 16 Film HIMOTHR 0 ~ 16 Group: 301 Color Gain AV Color 0 ~ 63 Color[0-63] on AV menu Color Space Converter 0 ~ 95 PW463 Extended Input Port CSC TB1274AF C Out...
  • Page 33 Electrical Adjustments Adjustment Item Initial Value Range Input source / Description HDTV DISP DOTS 0 ~ 4096 HDTV H BACK PORCTH 0 ~ 4096 HDTV V BACK PORCTH 0 ~ 4096 HDTV DISP LINE 0 ~ 4096 HDTV CLAMP 0 ~ 127 HDTV WIDTH 0 ~ 63 Group: 515 HDTV 480p Gakaku (Component)
  • Page 34 Adjustment Item Initial Value Range Input source / Description RGB DISP LINE 0 ~ 4096 RGB CLAMP 0 ~ 127 RGB WIDTH 0 ~ 63 Group: 524 RGB 575p Gakaku RGB TOTAL DOTS 1385 0 ~ 4096 RGB DISP DOTS 1052 0 ~ 4096 RGB H BACK PORCTH...

  • Page 35: Chassis Block Diagrams

    ■ Chassis Block Diagrams Chassis over view R-PANEL G-PANEL B-PANEL IC1451 DIGITAL ENHANCER IC201 IC1861 INVERTER IC5201 IC5341 IC5351 RGB/COMP-SW SYNC SEP. SYNC SEP. Y,Cb,Cr Y,Cb,Cr IC1201 PC1/PC2-SW IC5061 AUDIO OUT IC5021 AUDIO-AMP. IC5001 AUDIO CONTROL IC001 AUDIO-SW D-SUB DVI-I AUDIO -35-...

  • Page 36: Inputs & Video Signal Processing Stage

    Chassis Block Diagrams Inputs & video signal processing stage IC1301 BUFFER <TC74LCX> IC5201 RGB/COMP-SW <AN5870> IC5341 IC5351 SYNC.SEP COMP.SYNC <BA7078> DET<TA1370> IC1201 IC5301 IC3101 PC1/PC2-SW SYNC-SW VIDEO DECODER <TC4053> <AN5870> <TB1274> Y,CR,CB IC3061 RGB ANALOG <AD8074> D-SUB DVI-I DIGITAL/ ANALOG RGB S-VIDEO C-VIDEO -36-...

  • Page 37: Lcd Panel Driving Stage

    Chassis Block Diagrams LCD panel driving stage IC2441 IC1441 IC401 BUFFER BUFFER LCD DRIVER& GAMMA CORRECTION <CXD3536> IC1391 IC1451 DIGITAL ENHANCER IC2341/IC2342 <> BUFFER I/F -37-...

  • Page 38: Audio Signal Processing Circuit

    Chassis Block Diagrams Audio signal processing circuit Q5043 VOL_SW5 PC: L AV: H AUDIO-IN Q001 Q5041 SP901 AUDIO-IN Q002 Q5042 MUTE:L Q5001 MUTE_SP MUTE:H Q053 AUDIO Q054 Q5061 MUTE:H Q051 AUDIO_MUTE5 Q052 K10U 17-18 15-16 13-14 MUTE:H MUTE: H D0_PW D15_PW PC: H AV: L...

  • Page 39: System Controls

    Chassis Block Diagrams System controls IC281 IC6211 IC1851 <M62393> <M62392> <M62320> IC3851 G-SENSOR <MAS1390> IC3801 A/D, D/A <PFC8590> IC5371 BUFFER IC1881 BUFFER IC2323 IC2324 IC2321 <TC74LCX574> <TC74LCX574> <TC74LCX541> IC301 IC801 SYSTEM SUB CPU CONTROL <PW463> -39-...

  • Page 40: Power Supply & Protection Circuit

    Chassis Block Diagrams Power supply & protection circuit IC631 POWER OSC. <STR-Z2156> IC621 P.F.CONTROL <FA5502> Power-On:H Power-On:H IC1851 IC1881 BUFFER <M62320> IC801 SUB CPU -40-...

  • Page 41: Fan Control Circuit

    Chassis Block Diagrams Fan control circuit Q671 FN906 15.5V D69D FN905 D67P Q672 Q67P IC671 D67Q FN904 Q67A D69B P_Fail: H Q681 FN903 FN902 D68P Q682 Q68P IC671 D68Q D69A FN901 Q68A D69C Q69A P_Fail: L P_FAIL Power Error: On SIGNAL/MODE POWER-ON STAND-BY...

  • Page 42: Auto-Keystone Correction

    Chassis Block Diagrams Auto-keystone Correction This projector carries out the keystone correction automatically by using a G-sensor,IC3851, on the main board. The G-sensor detects the inclination of the projector and sends data as a voltage to the A/D converter,IC3801. The A/D converter converts analoge voltage value to digital data and sends data to the system control, IC301 via the IIC bus lines.The system control, IC301, calculates the keystone correction value according to the data detected from the G-sensor by using the predefined conversion table, and always adds the proper keystone cor- rection into the projected picture automatically.

  • Page 43: Troubleshooting

    ■ Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs on the con- trol panel. Connect the AC cord and press the Power button once and then check the LED indication. - When all of LED indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.

  • Page 44: No Picture

    Troubleshooting No Picture Check following steps. No picture with all of Check signal processing stage and LCD driving stage; input sources Check RGB S&H signals at test points TPB1, TPB2, TPG1, TPG2, TPR1, TPR2. Check PSIG signals at test points TPPSIG and TPZPSIG. Check power supply circuit 15.5V and peripheral circuit.
  • Page 45 Troubleshooting From previous page No picture with S-VIDEO Check AV source selecting stage; input source Check S-video signal (Y/C) on the AV board. S-C signal is applied to pin 43 of IC3101<Video Decoder>, and S-Y signal is applied on pin 44 of IC3101. S_SW signal (S-VIDEO:L) is input to pin 6 of IC2321<I/O>.

  • Page 46: No Sound

    Troubleshooting No Sound Check following steps. Check if the audio sig- Check IC001 and peripheral circuit. nal is observed at pins 2 Check the switching voltage at pins 9 and 10. and 13 of IC001. pin9: L pin10: L: PC audio input pin9: L pin10: H: AV audio input Check if the audio sig- nal is observed at pins 3...

  • Page 47: Control Port Functions

    ■ Control Port Functions ● System Control & I/O Port Table (IC801) Pin No. Name Function Name Function Action PE5/D5 POWER_SW Power_SW "H":On PE6/D6 SCL 5 IIC Bus 5 SCL “L ”: active PE7/D7 LAMP_SW Lamp LED “H”: On PD0/D8 DATA0 Data Bus 0 PD1/D9...
  • Page 48 Control Port Functions Pin No. Name Function Name Function Action Operation Mode Control2 “H” Fixed PF7/Ø Ø ØOutput PF6/AS ASOutput PF5/RD Read Signal SRAM Control PF4/HWR Write Signal (Upper 8 bits) SRAM Control PF3/LWR/ADTRG/IRQ3 SRAM_INTR DualRam Interrupt “L ”active PF2/WAIT TURBO_CS Chip Select for Turbo Gate Array “H”: active...
  • Page 49 Control Port Functions ● IIC Bus DA Converter (M62393, IC281) Port Functions Pin No. Name Function Action Reset Fixed “H” IIC SCL Active “L ” IIC SDA Active “L ” Not used Not used Not used Not used VrefL D/A converter lower ref. voltage Connected to GND VrefU1 D/A converter upper ref.
  • Page 50 Control Port Functions ● Input/Output Expander Port Functions IC Ref. No Signal Name Function Note IC2321 CS_IN Not used TC74LCX541 SC_SW Scart Selection SIgnal input L: Scart on S_SW S-Video Selection Signal input L: S-Video on CARD_IN Imager Card Signal input L: Imager on W_LAN_IN Wireless LAN Signal input...

  • Page 51: Waveform

    ■ Waveform CVBS <K3Y-51> Y signal <IC3101-5> C signal <IC3101-7> HSYNC signal <IC3101-9> VSYNC signal <IC3101-4> GHS signal <TGHS_1> GVS signal <TGVS> DHS signal <TDHS> DVS signal <TDVS> R-S&H signal <TPR1> G-S&H signal <TPG1> B-S&H signal <TPB1> -51-...

  • Page 52: Cleaning

    ■ Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.

  • Page 53: Ic Block Diagrams

    ■ IC Block Diagrams ● AD8075 <Selector, IC201> ● AN7513 <Audio-Output, IC5601> -53-...
  • Page 54 IC Block Diagrams ● AN5870 <RGB,SYNC-SW, IC1201, IC5201> ● BA7078 <Sync Separator, IC5341> -54-...
  • Page 55 IC Block Diagrams ● BA7655<Audio Control, > IC5001 ● CXA7005R <D/A, S/H-LCD Driver, > IC501, IC530, IC561 -55-...
  • Page 56 IC Block Diagrams ● CXD3536 <LCD Driver, IC401> ● FA5502 <P.F. Control, IC621> -56-...
  • Page 57 IC Block Diagrams ● M62392, M62393 <D/A, IC6211, IC281> ● ML60851 <USB Driver, IC9801> -57-...
  • Page 58 IC Block Diagrams ● STR-Z2156 <Power Switching Control, IC631> ● TB1274<Video Decoder, IC3101> -58-...

  • Page 59: Ic Block Diagrams

    IC Block Diagrams ● TC90A69F <Y/C Separator, IC2101> -59-...

  • Page 60: Service Parts List

    ■ Electrical Parts List MP5-XU5800 Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a ! mark in this parts list and the circuit diagram show components whose value have spe- cial significance to product safety.
  • Page 61 MP5-XU5800 Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. ● OUT OF CIRCUIT BOARD R/C Board F601 Main Board Fuse Power Board AV Board A901 DVI Board Ballast Board Lamp Cover SW Board FN904 Cooling Fan(R) FN905 Cooling Fan(G)
  • Page 62 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description IC7031 409 334 0134 IC TC7W125FU ASSEMBLIED BOARDS IC7051 409 530 9119 IC PQ070XH02ZP IC7071 409 334 0134 IC TC7W125FU 610 306 7278 ASSY,PWB,DVI MA7A CAPACITOR 610 318 8119 ASSY,PWB,AV MT7A C1086...
  • Page 63 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R7011 401 105 0613 MT-GLAZE 10K JA 1/16W 405 014 4618 TR 2SC2412K T146 S R7012 401 105 0613 MT-GLAZE 10K JA 1/16W 405 015 8724 TR 2SC2812-L6-TB R7013 401 105 0613...
  • Page 64 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 173 9813 TR 2SC3928A1R 405 015 8922 TR 2SC2812-L7-TB 405 173 9912 TR 2SC3928A1S 405 163 1612 TR 2SC2812N-L6-TB0 Q203 405 014 4519 TR 2SC2412K T146 R 405 163 1711 TR 2SC2812N-L7-TB0 405 014 4618...
  • Page 65 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C204 403 283 6319 CERAMIC 1U Z R1018 401 105 0415 MT-GLAZE 100 JA 1/16W C207 403 283 6319 CERAMIC 1U Z R1021 401 105 0415 MT-GLAZE 100 JA 1/16W C208...
  • Page 66 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R5023 401 105 0613 MT-GLAZE 10K JA 1/16W 407 209 1211 ZD UDZS-TE-176.2B R5024 401 105 0712 MT-GLAZE 100K JA 1/16W D1003 407 179 0511 ZENER DIODE UDZ6.2B-TE-17 R5026 401 105 0712 MT-GLAZE...
  • Page 67 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description SW1061 645 042 8104 SWITCH,PUSH 1P-1TX1 404 095 1209 ELECT 180U M 450V C616 403 371 8614 MT-POLYEST 0.1U K 450V C62A 403 157 3314 CERAMIC 68P J C62B 403 157 6612...
  • Page 68 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R62Q 401 105 2617 MT-GLAZE 22 JA 1/16W FB693 610 244 3974 CORE R62R 401 177 2218 MT-GLAZE 5.6M JA 1/16W PC641 407 223 7312 PC TLP421F(D4-GB-TP4) R62T 401 105 3010 MT-GLAZE...
  • Page 69 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 015 8922 TR 2SC2812-L7-TB 405 173 9813 TR 2SC3928A1R 405 163 1612 TR 2SC2812N-L6-TB0 405 173 9912 TR 2SC3928A1S 405 163 1711 TR 2SC2812N-L7-TB0 Q2117 405 014 4519 TR 2SC2412K T146 R 405 173 9813...
  • Page 70 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 163 1711 TR 2SC2812N-L7-TB0 405 173 9813 TR 2SC3928A1R 405 173 9813 TR 2SC3928A1R 405 173 9912 TR 2SC3928A1S 405 173 9912 TR 2SC3928A1S Q3181 405 014 4519 TR 2SC2412K T146 R Q3115...
  • Page 71 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 163 1612 TR 2SC2812N-L6-TB0 Q67P 405 014 4519 TR 2SC2412K T146 R 405 163 1711 TR 2SC2812N-L7-TB0 405 014 4618 TR 2SC2412K T146 S 405 173 9813 TR 2SC3928A1R 405 015 8724 TR 2SC2812-L6-TB...
  • Page 72 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description 405 173 9912 TR 2SC3928A1S 410 490 8903 IC N01L083WC2AN Q8141 405 014 4519 TR 2SC2412K T146 R IC1851 409 404 6322 IC M62320FP 405 014 4618 TR 2SC2412K T146 S IC1861 410 337 0503...
  • Page 73 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C1204 403 355 9910 CERAMIC 2.2U K C2109 403 392 1212 ELECT 47U M 6.3V C1207 403 355 9910 CERAMIC 2.2U K C211 403 164 0234 CERAMIC 0.1U Z C1208...
  • Page 74 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C2509 403 391 5211 ELECT 47U M C3135 403 394 9315 ELECT 220U M 6.3V C2531 403 157 3611 CERAMIC 100P J C3136 403 164 0234 CERAMIC 0.1U Z C2532...
  • Page 75 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C426 403 164 0234 CERAMIC 0.1U Z C5354 403 381 5313 ELECT 100U M C427 403 164 0234 CERAMIC 0.1U Z C5356 403 164 0234 CERAMIC 0.1U Z C428 403 392 1212...
  • Page 76 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C66M 403 379 6711 CERAMIC 10U K R1228 401 105 0415 MT-GLAZE 100 JA 1/16W C671 403 281 5215 CERAMIC 0.22U Z R1229 401 105 0415 MT-GLAZE 100 JA 1/16W C672...
  • Page 77 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R1441 401 105 0316 MT-GLAZE 10 JA 1/16W R2113 401 105 5311 MT-GLAZE 4.7K JA 1/16W R1442 401 105 0316 MT-GLAZE 10 JA 1/16W R212 401 105 7919 MT-GLAZE 0.000 ZA 1/16W R1443...
  • Page 78 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R2363 401 105 7919 MT-GLAZE 0.000 ZA 1/16W R288 401 105 7919 MT-GLAZE 0.000 ZA 1/16W R2364 401 105 7919 MT-GLAZE 0.000 ZA 1/16W R2890 401 105 2617 MT-GLAZE 22 JA 1/16W R2366...
  • Page 79 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R3171 401 105 0613 MT-GLAZE 10K JA 1/16W R412 401 105 7919 MT-GLAZE 0.000 ZA 1/16W R3173 401 105 2815 MT-GLAZE 2.2K JA 1/16W R413 401 105 0514 MT-GLAZE 1K JA 1/16W R3174...
  • Page 80 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R5212 401 105 0415 MT-GLAZE 100 JA 1/16W R562 401 105 7919 MT-GLAZE 0.000 ZA 1/16W R5213 401 105 0415 MT-GLAZE 100 JA 1/16W R568 401 105 7919 MT-GLAZE 0.000 ZA 1/16W R5214...
  • Page 81 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R67I 401 105 0514 MT-GLAZE 1K JA 1/16W R801 401 105 7919 MT-GLAZE 0.000 ZA 1/16W R67K 401 105 0613 MT-GLAZE 10K JA 1/16W R803 401 105 0613 MT-GLAZE 10K JA 1/16W R67P...
  • Page 82 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R862 401 105 7919 MT-GLAZE 0.000 ZA 1/16W RB502 645 037 0816 R-NETWORK 0X4 1/32W R863 401 105 0613 MT-GLAZE 10K JA 1/16W RB503 645 049 0682 R-NETWORK 10X4 1/32W R866 401 105 7919...
  • Page 83 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description D5301 407 149 0817 DIODE 1SS355-TE-17 SW6811 645 026 2791 SWITCH,PUSH 1P-1TX1 D651 407 187 7113 ZENER DIODE UDZ2.0B-TE-17 X1321 645 047 6587 OSC,CRYSTAL 26.000MHZ 407 232 0410 ZENER DIODE UDZS2.0B-TE-17 645 072 0963 OSC,CRYSTAL 26MHZ...
  • Page 84 MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description -84-...

  • Page 85: Mechanical Parts List

    ■ Mechanical Parts List MP5-XU5800 Note: Parts order must contain Chassis No., Part No., and Descriptions. ● Cabinet Parts -85-...
  • Page 86 MP5-XU5800 Mechanical Parts List ● Optical Parts (Integrator-in) (Relay-out) -86-...
  • Page 87 MP5-XU5800 Mechanical Parts List (Polarized-in-R) (Polarized-in-G) (Polarized-in-B) (Projection) -87-...
  • Page 88 MP5-XU5800 Mechanical Parts List L2-d L2-b L2-e L2-c L2-a (Prism/LCD panel Ass'y) -88-...
  • Page 89 MP5-XU5800 Mechanical Parts List *Not available for this mode. -89-...
  • Page 90 610 307 8120 PANEL AV-MA7A Not available for this model. 610 308 0116 SHIELD GR-MA7A 645 041 5036 LENS,CONDENSER 645 047 8031 BADGE,SANYO*26.2X5.7L26.0 645 062 5220 LENS,CONDENSER 610 289 1812 BADGE V MARK S-MK6A 645 067 8912 LENS,CONDENSER 645 061 5634...
  • Page 91 MP5-XU5800 -91-...
  • Page 92 SANYO Electric Co., Ltd. (MP5A) Jan. 2005 BB 400 Printed in Japan...
  • Page 93 PLC-XU58 MP5-XU5800 These schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. MP5-XU5800, model PLC-XU58. File with the service manual No. SM5110721-00. Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.

  • Page 94: Parts Description And Reading In Schematic Diagram

    ■ Parts description and reading in schematic diagram MP5-XU5800 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
  • Page 95 ■ Pin description of diode, transistor and IC MP5-XU5800 ● Diode ● Diode K: Cathode A: Anode ● Transistor/FET ● Transistor/FET C: Collector D: Drain B: Base G: Gate Index E: Emitter S: Source C1 C2 C1 C2 ● IC ●...
  • Page 96 Diagrams & Drawings (MP5-XU5800)

  • Page 97: Schematic Diagrams

    ■ Schematic Diagrams CAUTION Fuse of the specified parts number must be used. Unauthorized substitutions may result in fire or accident. PROJECTION LENS THERMOSTAT SW (SET TO OPEN AT 90 ±5°C) (SET TO OPEN AT 90+/-5C) SW902 AC CORD POWER FACTOR CORRECTION S10B5540N 1AV4W11B POWER...
  • Page 98 K10V J11MD400G PC1-R PC1-R K10V_39 PC DIGITAL INPUT PC1-G PC1-G K10V_37 K10E_2 RX2+ PC1-B K10V_35 R1091 K10E_1 1/16GJ470C RX2- PC1-B S5VAV -5VAV R1092 K10E_10 1/16GJ470C INPUT RX1+ R1093 C202 D1001 K10E_9 1/16GJ470C 25KZ C201 K10EA RX1- R1094 RX2+ K10V_29 0.1GQF 25KZ0.1GQF SMXAANX1008A- 6.2B...
  • Page 99 P-FAIL D1281 1SS355 P_FAIL IC1281 SI-3012LUP PC1/PC2 RGB/COMP J10ML400G IC1281 K3V_39 PC1-R SI-3012LU-TL R1284 R1285 1/16GJ K3V_37 PC1-G 1/16GF 390KC R1281 R5201 100KC C5202 1/16GJ 1/16GJ K3V_35 PC1-B 10KZ1U 15.5V_3A GQFZ C1283 C1202 R1201 15.5V 25KZ0.1 R1283 10KZ1U 1/16GJ GQFZ C5201 GQFZ 1/16GJ...
  • Page 100 "K3V" DIGITAL R228 PTA6 PTA7 R229 C237 L202 6.3EM2203T L2PF2R2MG S3.3VAD_4A S3.3VAD C236 25KZ R224 C226 C227 1/16GJ 16KK R221 C228 L203 GQFZ 0.082 1/16GJ KK8200 25KZ0.1 L2PF2R2MG 2.7KC GQFZ R223 S3.3VAD_4B 1/16GJ C238 470C C239 25KZ 6.3EM2203T R222 GQFZ 1/16GJ R218 1/16GJ...
  • Page 101 S3.3V IC2341 S3.3V TC74LCX245FT R2343 C2341 R2341 1/16GZ0C 25KZ0.1 IC2371 1/16GZ0C S3.3V_5B GQFZ TC7SZ08FU-(TE85L) DIR_IN R2372 D_R0 BHEN_N 1/16GZ0C R2342 RAMWE D_R1 D0_PW 1/16GZ0C RAMOE D_R2 D1_PW R2303 R1398 1/16GZ0C R2371 1/16GZ0C R1394 D_R3 ROMWE 1/16GZ0C D2_PW J30B1640G R2302 D_R4 D3_PW R2381 1/16GZ0C...
  • Page 102 S3.3V D6831 LAMP REPLACE(Y) D6832 TEMP WARNING(R) R1821 1/16GJ D6833 STAND-BY (RED ON) Q1821 4.7KC LAMP ON (GREEN ON) 2SK536P H8_SDA1_5 H8_SDA1 R6831 D6831 1/16GZ0C SML-210YTLG J10EZ120G D6832 R6832 R1822 S3.3V SML-210LTMG 1/16GZ0C 1/16GJ K8A_1 R6857 Q1822 4.7KC C6202 D6201 K8A_2 1/16GJ 2SK536P...
  • Page 103 R2564 C2561 C2562 R2561 1/16GJ 16EM 25KZ 270C 1001V 1/8GZ R2563 D2561 GQFZ 1/16GJ 1SS355 15.5V 270C P-FAIL P_FAIL IC1401 D2562 TC74ACT240FT 1SS355 R2562 C1401 1/16GJ 270C 25KZ IC2566 GQFZ R1401 R1404 1/16GJ10C 1/16GJ10C RDCK1X BDCK2X R2567 R2568 R-PANEL R1402 R1406 1/16GJ10C 1/16GJ10C...
  • Page 104 SCH_MP5A...

  • Page 105: Printed Wiring Board Diagrams

    ■ Printed Wiring Board Diagrams ! CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.
  • Page 106 MAIN (SIDE:A) LAMP BALLAST FN902 1AA4B10C4480A R6631 R1812 R1857 Q691 R6604 C6672 C1811 Q1821 Q1823 Q1827 R6632 IC1801 C4811 R1813 R69B Q1822 Q1824 D6843 D4812 R1884 R1814 R4861 R1811 R698 R691 TP12V2 R1822 R1824 IC1851 R4834 R692 C6632 R1355 IC6211 R1886 Q4867 C1441...
  • Page 107 MAIN (SIDE:B) POWER “K6R” IC2801 C2802 R2801 C2803 R1827 R2802 R1834 R1823 R1821 R1826 C6671 C6631 R1892 C6601 L6201 R851 D2892 R2447 IC1811 RB1458 R847 C3851 C857 FN901 D3884 R1457 R572 R826 R9806 R1477 R569 C9806 RB1459 R561 R9822 R453 R9803 IC6641 C2132...
  • Page 108 POWER (SIDE:A) POWER (SIDE:B) LF901 L601 VA601 R611 THERMOSTAT PTH611 R612 “SW902” C612 R62T C613 C62T D62R C62F R62R R62M C62E C614 C62C R62B R62C C62B R62D R659 PC642 C641 MAIN “K8R” PC641 R636 FB693 LAMP BALLAST DS643 C634 R/C (SIDE:A) LAMP COVER SW (SIDE:A) R/C (SIDE:B) LAMP COVER SW (SIDE:B)

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