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Federal APD. Federal APD's sole obliga- tion shall be to repair or replace, at Federal APD's option, any defective part or parts within such two year period. Upon Federal APD's written instructions, allegedly defective goods shall be returned to Federal APD for inspection.
Table of Contents C H A P T E R Introduction ............................ 1 PosiDRIVE Security Gate Operational Overview ..............2 Manual Operation........................ 2 Automatic Operation ......................2 Free Mode ........................3 Pay Mode ........................4 Pay/Free Mode ......................5 Power Failure Detection ...................... 6 PosiDRIVE Structural Overview ....................
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Order and Repair Procedures .....................61 Placing an Order........................62 Requesting a Repair........................62 Locate a Part Number ......................63 Mainsprings .........................64 Enclosure ........................65 Electrical Components ....................68 Standard Gate Arm......................70 Folding Gate Arm......................73 Drive Mechanism ......................78 Index ..............................83 ii • Table of Contents ZMA-330, Ver.6 PosiDRIVE Security Gate...
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Figure 2.1 PosiDRIVE Security Gate Footprint Dimensions............21 Figure 2.2 Gate Cabinet Warning Label (Part # 20-3469) ............22 Figure 2.3 Wiring with the Federal APD Detector Harness............24 Figure 2.4 Wiring with a Non-Federal APD Detector Harness........... 25 Figure 2.5 Standard Gate Arm Installation.................. 26 Figure 2.6 Gate Arm Warning Label (Part # 20-4343) ...............
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Figure B.11 Folding Gate Arm Packages ..................77 Figure B.12 Drive Mechanism Installation Parts................. 78 Figure B.13 Drive Mechanism Frame Parts (View 1) ..............79 Figure B.14 Drive Mechanism Parts (View 2) ................80 iv • List of Figures ZMA-330, Ver.6 PosiDRIVE Security Gate...
C H A P T E R Introduction This chapter contains the following topics: PosiDRIVE Security Gate Operational Overview ..........2 Manual Operation ..................2 Automatic Operation..................2 Free Mode ....................3 Pay Mode....................4 Pay/Free Mode ..................5 Power Failure Detection ................6 PosiDRIVE Structural Overview ................6 Gate Enclosure (Cabinet)................6...
20 feet (6 m). The PosiDRIVE gate has a variable operating time, from 1.5 to 6 seconds, depending on the length of the gate arm. The gate is capable of operating in an ambient temperature of -30°F (-34°C) to 140°F (60°C) without any adjustments.
Free Gate with Opening Loop Loop B Loop A 1'-6" (.46 m) 1'-6" (.46 m) 6' (1.8 m) 2'-6" (.76 m) 5' (1.5 m) MAX. 2'-6" (.76 m) TRAFFIC FLOW PosiDRIVE Security Gate ZMA-330, Ver. 6 PosiDRIVE Security Gate Operational Overview • 3...
Loop B Loop A (optional) 1'-6" (.46 m) 1'-6" (.46 m) 6' (1.8 m) 2'-6" (7.6 m) 8'-3" (2.5 m) 9'-6" (2.9 m) 2'-6" (.76 m) TRAFFIC FLOW 4 • PosiDRIVE Security Gate Operational Overview ZMA-330, Ver.6 PosiDRIVE Security Gate...
6' 6' (1.8 m) (1.8 m) 2'-6" 2'-6" (.76 m) (.76 m) 5' 5' (1.5 m) (1.5 m) 2'-6" 2'-6" (.76 m) (.76 m) TRAFFIC FLOW OUT TRAFFIC FLOW OUT PosiDRIVE Security Gate ZMA-330, Ver. 6 PosiDRIVE Security Gate Operational Overview • 5...
Power Failure Detection The PosiDRIVE controller is able to sense when there is a power failure. If the controller is programmed to raise the gate arm during a power failure, the controller uses the power from backup battery assembly to raise the gate arm automatically. The gate arm stays in the up position until the power is restored.
Enclosure Door Mechanical Components The PosiDRIVE gate is powered by a 150 watt, 24 VDC brushless DC gear motor. The motor is connected directly to a fully sinusoidal four-bar drive mechanism. A sinusoidal mechanism has the distinct advantage of providing smooth, progressive acceleration and a mechanical advantage at the limits of travel, where it is needed most.
Mechanical Component Descriptions Component Description Mechanism Frame Steel frame that forms the foundation for the PosiDRIVE mechanism. All of the drive components, including the motor and mainshaft are attached to the mechanism frame. 8 • PosiDRIVE Structural Overview ZMA-330, Ver.6...
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Mechanical Component Descriptions (Continued) Component Description Motor 24 VDC gear motor that powers the PosiDRIVE gate. The motor and gear box are contained in a single sealed housing for simplicity and maintenance-free operation. Motor Crank Link that is attached to the output shaft of the motor. This...
PosiDRIVE gate to raise the arm. It is not intended to operate the gate in a power failure mode, but just to provide the option of raising the gate to allow patrons to exit. It also does not power any loop circuits.
The PosiDRIVE gate can detect a line power failure and will wait (operating on battery power) for a period of 10 seconds before raising the arm. This eliminates false responses to transient (short term) power glitches. On detection of the return of line power, again a delay of 10 seconds is provided before normal operation is resumed.
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Steel panel mounted inside the enclosure, which holds all of the electrical components. PosiDRIVE Controller “Brain” behind the PosiDRIVE gate and its operation. It is a plug-in, microprocessor-based controller that monitors and directs all operations of the gate. It is capable of operating on input voltages ranging from 18 VDC to 32 VDC.
264 VAC at 50 or 60 Hz. Gate Arm The size of the standard PosiDRIVE gate arm (Figure 1.7, on page 13) ranges from 10 to 20 feet (3.05 m to 6 m) in length and is constructed of extruded aluminum. It is finished with white powder coat paint with reflective striping.
Figure 1.8 Folding Gate Arm PosiDRIVE Controller The PosiDRIVE Controller houses one DIP switch bank, which is marked “SW2” on the board. The PosiDRIVE Controller also houses the Reset switch (SW1) and connectors for several gate functions, including: The motor controller plugs into connector JP4.
Note: For DIP switch setting instructions, see “Setting the DIP Switches” on page 42. Also note, DIP switch 2 is unused. Inputs The PosiDRIVE Controller (Figure 1.9, on page 14) has the following inputs to support gate operation: Loop A (connector JS1-2). Input from an external vehicle detector indicating a ■...
Outputs The PosiDRIVE Controller (Figure 1.9, on page 14) has the following external outputs: Gate Up field output (connector JS2, 1 and 2). When the gate is down, outputs 1 and ■ 2 are open. When the gate starts to travel upward, outputs 1 and 2 close (are connected) until the gate starts to travel downward again.
4. To replace the cap, lower the cap straight down on to the base, again using caution with the weather-stripping. Reach inside the enclosure and re-hook the draw latches. PosiDRIVE Security Gate ZMA-330, Ver. 6 Removing the Enclosure Cap • 17...
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18 • Removing the Enclosure Cap ZMA-330, Ver.6 PosiDRIVE Security Gate...
Installing the Gate Arm ..................25 Install a Standard Gate Arm................26 Install a Folding Gate Arm .................27 Change the Gate Arm Configuration ............34 Setting the Mainsprings..................38 Disabling the Locked-Down Feature (Optional)..........40 Setting the DIP Switches...................42 PosiDRIVE Security Gate ZMA-330, Ver. 6 Installation • 19...
Installing the Enclosure This section explains how to install the PosiDRIVE Security Gate enclosure. Note: The base flange of the PosiDRIVE includes a series of holes designed to support retrofitting the PosiDRIVE gate into a previous Federal APD gate installation, such as the G-89, CG-90, G-90, or 500 Industrial Gate.
Figure 2.1. Make sure that the center line of the cabinet is 18 inches from the curb line. b. Use pencil or chalk to mark the concrete through the selected anchoring holes. Figure 2.1 PosiDRIVE Security Gate Footprint Dimensions 15.00 9.00 3.00 1.00...
7. Make sure the warning label (Figure 2.2) affixed to either side of the enclosure is not obstructed by any objects. Figure 2.2 Gate Cabinet Warning Label (Part # 20-3469) 22 • Installing the Enclosure ZMA-330, Ver.6 PosiDRIVE Security Gate...
Wiring the Gate The PosiDRIVE Security Gate is wired to the incoming power source and to a vend device, such as a vehicle detector loop, a card reader, and/or a raise/lower switch. The gate wiring depends upon the devices your site uses. Refer to the engineering drawings supplied with the gate for wiring diagrams that are specific to your site’s configuration.
Figure 2.3 Wiring with the Federal APD Detector Harness INPUT COMMON NOT USED RAISE/LOWER NOT USED SWITCH NOT USED NOT USED NOT USED N.O. CONTACT RAISE-LOWER VEND VEND DEVICE 'B' PRESENCE 'A' PRESENCE INPUT COMMON RESET SPLICE TYP. DETECTOR LOOP...
N.O. CONTACT INPUT COMMON Installing the Gate Arm The PosiDRIVE Security Gate supports standard gate arms and folding gate arms for sites with low overhead clearance. Installation procedures differ depending upon the type of gate arm you are installing. The gate is factory configured for left- or right-hand drive based on your site’s requirement;...
4. Thread the mounting bolts through the mainshaft and through the arm clamp. 5. Fit the washers and hex nuts over the bolts and tighten. 26 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate...
To avoid severe personal injury, place the gate arm mechanism into the full “locked up” position. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49. PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 27...
Gate Arm 2.50 63.50 2.00 50.80 2.00 50.80 FRONT OF ENCLOSURE Ø .38 9.53 2. To inhibit rust, paint the rims of the holes with the PosiDRIVE touch-up paint. 28 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate...
Figure 2.8 Installing the Cable Tower Spacer Spindle The two washers and Cable two nuts on the inside of the gate are not shown on this illustration. Cable Tower PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 29...
Tighten the hex nuts on the arm retainer so that the gate arm is secured. Figure 2.9 Attaching the Fixed Section of the Folding Gate Arm to the Gate Flange Adapter (front side) Folding Gate Arm Fixed Section Retainer Flange 30 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate...
Place a Keps nut on each screw and tighten to secure the folding gate arm. Figure 2.10 Attaching the Folding Section to the Gate Arm Stabilizer Gate Arm Stablizer Folding Section of Gate Arm Pan Head Screws Keps Nuts PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 31...
Attaching the Stabilized Folding Section to the Gate Arm Fixed Secton Folding Section with Gate Arm Stabilizer Plain Washer Nylock Hex Nut Shoulder Screw Fixed Gate Arm Section Bushing 32 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate...
Federal APD for replacement or have a qualified technician change the gate’s configuration. No additional hardware is required to modify the gate’s configuration.
(Figure 2.14). Figure 2.14 Pivot Bar Slide the spring crank along the mainshaft. Remove the pivot bar and set aside. PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 35...
16. Insert the mainshaft into the mainshaft bearing on the desired side of the gate. 17. Slide the mainshaft through the mainshaft bearing, the mainshaft crank 1 and the mainshaft crank 2. 36 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate...
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26. Replace the enclosure cap. 27. Replace the enclosure door. 28. Verify that the positioning of the arm is correct. PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 37...
Setting the Mainsprings The mainsprings are a vital part of the operation of the PosiDRIVE gate. They counterbalance the weight of the arm, allowing the PosiDRIVE to operate arms as large as 20 feet (6 m) with a relatively low powered motor. Too much spring (overbalance) or too little spring (underbalance) can adversely affect the operation of the PosiDRIVE.
If you are increasing the tension and the adjustment is approaching the limit, consider adding a mainspring and using a lower adjustment to reduce the stress on the mainsprings. PosiDRIVE Security Gate ZMA-330, Ver. 6 Setting the Mainsprings • 39...
Disabling the Locked-Down Feature (Optional) The PosiDRIVE Security Gate drive mechanism is designed to lock at the limits of travel. This feature prevents the gate arm from being moved manually when the gate is in the fully up or fully down position, which ensures: The safety of the technician(s) that perform maintenance and repairs on the gate.
If the arm moves too easily remove a washer. Be sure the lock the arm in the up position before adding or removing washers. PosiDRIVE Security Gate ZMA-330, Ver. 6 Disabling the Locked-Down Feature (Optional) • 41...
Close the enclosure door. Setting the DIP Switches Set the SW2 DIP switches on the PosiDRIVE Controller (Figure 1.9, on page 14) for the gate to function as intended. Figure 2.19 shows the DIP switches in the “open” position.
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Auto-Raise Function DIP Switch Settings Values DIP Switch Positions Automatically raise gate DIP switch 8 open during a power failure Do not raise gate during DIP switch 8 closed a power failure 44 • Setting the DIP Switches ZMA-330, Ver.6 PosiDRIVE Security Gate...
Performing Preventive Maintenance ..............46 Grease the Connection Rod Bearings ............47 Troubleshooting a Problem ................48 Locking, Unlocking, and Advancing the Gate Arm..........49 Adding, Removing, or Replacing the Mainsprings...........52 Aligning the Drive Mechanism .................54 PosiDRIVE Security Gate ZMA-330, Ver. 6 Maintenance and Repair • 45...
See “Grease Mainshaft Bearings” on page 47. Grease connecting rod bearings to maintain bearing capacity and prevent ◆ internal corrosion. See “Grease the Connection Rod Bearings” on page 47. 46 • Maintenance and Repair Overview ZMA-330, Ver.6 PosiDRIVE Security Gate...
Holding the gate arm in the up position is necessary to avoid serious injury and damage to the gate. Once the connecting rod is removed, the gate arm is no longer balanced and can easily fall from the up position. PosiDRIVE Security Gate ZMA-330, Ver. 6 Performing Preventive Maintenance • 47...
7. Replace the connecting rod and connecting rod bolts. Troubleshooting a Problem If the PosiDRIVE gate fails to operate properly, use the following table to troubleshoot the problem. If you are still unable to correct the problem, contact your distributor. If you are the distributor, contact Federal APD.
Locking, Unlocking, and Advancing the Gate Arm The PosiDRIVE Security Gate drive mechanism is designed to lock at the limits of travel. This feature prevents the gate arm from being moved manually when the gate is in the fully up or fully down position, which ensures: The safety of the technician(s) that perform maintenance and repairs on the gate.
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When performing maintenance or repairs, using the Auto-Manual switch on the PosiDRIVE controller (Figure 1.6, on page 11) is the easiest way to move the gate arm into the fully up or fully down position. Since the enclosure door must be open to access the Auto-Manual switch, and the door safety switch disables the drive motor when the door is open, this method requires bypassing the door safety switch (see “Safety Switch”...
If the mainsprings are not installed, locking the gate arm when it is in the up position is especially important to avoid serious injury. PosiDRIVE Security Gate ZMA-330, Ver. 6 Locking, Unlocking, and Advancing the Gate Arm • 51...
Adding, Removing, or Replacing the Mainsprings The PosiDRIVE Security Gate is equipped with two or more mainsprings that provide the necessary tension to operate the gate arm. The required number of mainsprings depends upon the length of the gate arm. The following table lists the number of...
Note: After the gate arm is installed, to achieve optimal balance of the gate arm and proper operation of the PosiDRIVE gate, set the mainsprings as described in “Setting the Mainsprings” on page 38.
Aligning the Drive Mechanism The PosiDRIVE is aligned at the factory; however, certain repairs may result in the need to realign the gate. Alignment is required when the gate arm is not parallel with the ground. This procedure requires two technicians.
See “Locking, Unlocking, and Advancing the Gate Arm” on page 49. 10. Re-install the mainsprings. See “Adding, Removing, or Replacing the Mainsprings” on page 52. PosiDRIVE Security Gate ZMA-330, Ver. 6 Aligning the Drive Mechanism • 55...
A P P E N D I X Product Support This appendix contains the following topics: Getting Help ......................58 Accessing the Distributor Resource Center............59 PosiDRIVE Security Gate ZMA-330, Ver. 6 Product Support • 57...
Any messages that appear on your display screen and the exact wording ■ Project name ■ SRO number, if applicable ■ Table A-1 — Federal APD Product Support Phone Numbers Location Phone United States (800) 527-4768 (248) 374-9610 Canada (800) 331-9144...
Greenland Iceland Jordan Saudi Arabia Turkey Accessing the Distributor Resource Center If you are a distributor, visit the Distributor Resource Center on the Federal APD Web site at www.federalapd.com Access product information ■ Download software upgrades when they are available ■...
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60 • Accessing the Distributor Resource Center ZMA-330, Ver.6 PosiDRIVE Security Gate...
This appendix contains the following topics: Placing an Order....................62 Requesting a Repair...................62 Locate a Part Number .................63 Mainsprings..................64 Enclosure....................65 Electrical Components .................68 Standard Gate Arm................70 Folding Gate Arm.................73 Drive Mechanism .................78 PosiDRIVE Security Gate ZMA-330, Ver. 6 Order and Repair Procedures • 61...
To request a repair: 1. Download an SRO form from the Distributor Resource Center on the Federal APD Web site at www.federalapd.com. Note: If you do not have access to the Distributor Resource Center, contact the Federal APD Product Support Operator at (248) 374-9629.
Note: The cost of expedited service is indicated on the SRO form. 4. E-mail or fax the form to the e-mail address or fax number provided on the bottom of the form. Within 36 hours, you will receive an SRO number from Federal APD Order Entry/Product Support.
Mainsprings This section identifies mainspring part numbers. Figure B.1 Mainspring Parts Table B-1 — Mainspring Part Numbers No. on Part Number Description Figure 50-25403 MAINSPRING, INDUSTRIAL GATE 64 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate...
Enclosure Cap Parts Table B-2 — Enclosure Cap Part Numbers No. on Part Number Description Figure 20-11945 Label, PosiDRIVE logo (2 required) 50-14021Y Enclosure Cap, Posi Drive Yellow 50-14021W Enclosure Cap, Posi Drive White 50-14021S Enclosure Cap, Posi Drive Special 11-3226...
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10-24 x 1/2 Flat Head Screw (2 required) (metric = M5 x 0.8 x 12) 11-0003 LOCK, T-HANDLE 50-14020Y Door Enclosure, PosiDrive Yellow 50-14020W Door Enclosure, Posi Drive White 50-14020S Door Enclosure, Posi Drive Special 66 • Requesting a Repair ZMA-330, Ver.6...
50-25799 Electronics Shield 21-11897 Motor Driver Board See Description #10-24 x 1/2” Pan Head Screw See Description #6-32 Keps Nut (small) 20-11912 DIN Rail (35mm) See Description #6-32 Keps Nut 68 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate...
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Circuit Breaker, 5 AMP 2 Pole Time Delay 21-11946 PC Board Holder, DIN Rail Mtd. 22-10345 PC Board Assembly, Industrial Gate 11-1099 Switch, SPDT 20-11932 Switch Bracket, Raise/Lower 11-1099nut Switch Nut PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 69...
No. on Part Number Description Figure 20-11999 DETECTOR BRACKET, PosiDRIVE GATE 21-11935 BATTERY BACKUP ASSY, PosiDRIVE GATE Standard Gate Arm You can purchase: “Individual Components” on page B-71 ■ “Gate Arm Assemblies” on page B-72 ■ “Gate Arm Packages” on page B-72 ■...
Standard Gate Arm Individual Part Numbers No. on Part Number Description Figure 50-25463 Gate Arm, Round 20-12186 Reflective Tape 50-14048 Label, Gate Arm PosiDRIVE Caution, Symbols 51-26545 Plastic End Cap 50-25099 Arm Clamp 50-25102 Anti-slip Insert PosiDRIVE Security Gate ZMA-330, Ver. 6...
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Gate Arm Packages includes all gate arm parts and mainsprings. Gate Arm Package part numbers are: 10 ft: 53-14059 ■ 12 ft: 53-14060 ■ 14 ft: 53-14062 ■ 16 ft: 53-14063 ■ 18 ft: 53-14063 ■ 20 ft: 53-14064 ■ 72 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate...
Folding Gate Arm with Stabilizer Part Numbers No. on Qty. Part Number Description Figure 20-4828 Gate Arm, 10 ft. Tapered, Folding Section 20-0051 Gate Arm Stabilizer See Description #10-24 x 1.50 Pan Head Screw PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 73...
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#10 - 24 Keps Nut Zinc Plated Steel See Description 3/8” Plain Washer See Description 5/16 - 18 UNC Nylock Hex Nut See Description 3/8 - 16 UNC x 1.50" Hex Bolt 11-4127 3" Turnbuckle 74 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate...
Type Hand Hand from Length Length Clearance from Curb Part # Part # Roadway Std. 53-14078 53-14084 55-3/4” 40-1/2” 7’-4” 7’-3” 7’-9” 53-14085 53-14086 70-3/4” 55-1/2” 8’-8” 8’-7” 9’-1” PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 77...
Drive Mechanism Installation Parts Table B-11 — Drive Mechanism Installation Parts No. on Part Number Description Figure 5/16 Lock Washer (4 required) 5/16-18 x 3/4 Hex Head Cap Screw (4 required) 78 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate...
21-11908 Bump Stop See Description 3/8” Lock Washer 20-11905 Motor Bearing Support 21-11906 Bearing, Motor Support 21-11896 Motor 20-11907 Motor Crank See Description 3/8-16 UNC x 1.50” Hex Bolt PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 79...
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