Jancy Engineering Slugger USA5 Operator's Manual
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Jancy Engineering Slugger USA5 Operator's Manual

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Slugger
USA5
®
Slugger
Portable Magnetic Drilling Machine
®
OPERATOR'S MANUAL
WARNING!
,
before use
be sure everyone using this machine reads and understands
.
all safety and operating instructions in this manual
EYE PROTECTION
HEARING PROTECTION
NEVER PLACE
LINE VOLTAGE
BEWARE OF
REQUIRED
REQUIRED
FINGERS NEAR
PRESENT
ROTATING
CUTTING AREA OR
MACHINE PARTS
MACHINE ARBOR
United States Patent #5,415,503 other patents pending.
MODEL #18066 (120V) OR #18080 (220V)
Serial #
Date of Purchase

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Summary of Contents for Jancy Engineering Slugger USA5

  • Page 1 Slugger USA5 ® Slugger Portable Magnetic Drilling Machine ® OPERATOR’S MANUAL WARNING! before use be sure everyone using this machine reads and understands all safety and operating instructions in this manual EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED FINGERS NEAR...

  • Page 2: Table Of Contents

    In no event shall Jancy Engineering be liable for loss or damage resulting directly or indirectly from the use of merchandise or from any other cause. Jancy Engineering is not liable for any costs incurred on such goods or consequential damages.

  • Page 3: Important Safety Instructions

    important safety instructions WARNING! WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
  • Page 4 important safety instructions c) Prevent unintentional starting. Ensure the switch is in the “OFF” position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on.

  • Page 5: Special Instructions

    1. If you require an additional manual, please contact Jancy Engineering at (563) 391-1300 for a FREE copy. 2. Never place hands, fingers, gloves or clothing near cutting area or rotating machine parts. 3. Always disconnect machine from power source before changing cutters, clearing chips, refilling lubricant or performing adjustments.

  • Page 6: Grounding Instructions, Extension Cords, Guideline For Shift Lever Position

    grounding instructions WARNING! Improperly connecting the grounding wire can result in the risk of electrical shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with tool. Never remove the grounding prong from the plug.

  • Page 7: Contents Of Package

    4. Material that has been flame cut may have become heat-treated and therefore difficult to drill. Avoid drilling near such areas whenever possible. 5. Drilling with the USA5 in horizontal positions requires a special lubrication for Slugger® cutters. Consult Jancy Engineering for details.

  • Page 8: Before The Cut, Ready To Cut, After The Cut

    before the cut 1. Select correct pilot pin and place in cutter shank from the rear. Align flats on cutter shank with arbor body set screws. Insert cutter in arbor body. 2. Tighten set screws securely on cutter shank flats. NOTE: Set screws should be recessed in arbor body when tight. 3.

  • Page 9: Basic Troubleshooting

    basic troubleshooting 1. Magnetic base not holding securely Material is too thin to engage magnet. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Size of cutter exceeds machine’s rated capacity. • Check magnet face for unevenness, nicks and burrs.

  • Page 10: Regular Maintenance

    regular maintenance 1. The motor slide may become loose and require adjustment after the machine has been in service. Refer to parts breakdown and become familiar with the USA5 parts. Locate motor slide cover plate (item #31 on page 13) and adjustment screw (item #8 on page 14).

  • Page 11: Control Panel And Parts List

    control panel and parts list item description part POWER CORD ASSEMBLY, 120V 0151550 POWER CORD ASSEMBLY, 220V 0151551 MOTOR ON/OFF SWITCH 0151035A M4 NUT UH4604 M4 LOCK WASHER UH2046 M4 X 10 DSPHMS UH0418 M3 X 12 CRFHMS UH0316 CONTROL PANEL PLATE 0151057J CONTROL PANEL OVERLAY, 120V 0151061...

  • Page 12: Machine And Arbor Breakdown

    machine and arbor breakdown ARBOR ASSEMBLY (0151441)

  • Page 13: Machine And Arbor Parts Lists

    machine and arbor parts lists ARBOR PARTS LIST MACHINE PARTS LIST item description part item description part MOTOR ASSEMBLY, 120V 04600R INTERNAL RETAINING RING UH4119 MOTOR ASSEMBLY, 220V 04602R STEEL WASHER UH2606 PIPE HANDLE 0010224 RUBBER WASHER UH2604 CHIP GUARD ASSEMBLY 0151570 ARBOR PISTON 0151435...

  • Page 14: Motor Breakdown And Parts List

    motor breakdown and parts list item description part INTERNAL RETAINING RING UH4152 1 MOTOR SPINDLE 04522 WOODRUFF KEY 0010142 1 BALL BEARING UH3057 1 EXTERNAL RETAINING RING UH4025 1 SPINDLE SEAL 04594 LOWER GEARBOX 04530S M6 X 25 SHFCS UH0652 1 M8 X 40 HHCS UH0818 4 M8 LOCK WASHER...

  • Page 15: Dimensions And Specifications

    dimensions and specifications DIMENSIONS AND SPECIFICATIONS Max Height 23-5/8" (600mm) Min Height 20” (508mm) Width 7-1/2" (191mm) Length 11-9/16" (294mm) Weight 51 lbs. (23Kg) Motor 1.8 HP 1400W (single phase) 120V / 11.7A ~ 220V / 5.8A 310/610 RPM (no load) - 180/340 RPM (load) Arbor bore 3/4"...
  • Page 16 1-5/8" 2" MAGFORCE 220V 06921 1-5/8" 2" your distributor Trusted. Tested. Tough.™ Tel · 563.391.1300 or Fax · 563.391.2323 2735 Hickory Grove Road · Davenport, Iowa 52804 email · jancy@jancy.com / web · jancy.com LIT104H © Jancy Engineering Inc.™ 01/11...

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