ODES Dominator Owner's Manual

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Jerald Cassidy

April 4, 2025

I have an Odes Dominator 800, & I need to get part #, as I have been able to find lots of them fo sale & they them by the pair. On my unit the injectors: 1 injector has a 2 prong plug, & the other has 3. Can you help please.

Summary of Contents for ODES Dominator

Page 2 WARNING ● Operation of this UTV by children under the age of 16 may increase the risk of severe injury or death!!! This vehicle can roll if not driven properly!!!! ● Adult supervision is always required. ● Children under the age of 16 may NOT operate this UTV. ●...
Page 3 INTRODUCTION Dear Valued ODES Customer, Congratulations and thank you for choosing to become apart of our ODES family with the purchase of your new UTV. We have designed this vehicle with you, the customer in mind, providing you with great power, stability, and functionality with your UTV.
Page 4 All information in this manual is based on the latest product data and specifications available at the time of printing. ODES, the Manufacture of this UTV, reserve the right to make product changes and improvements, which may effect the illustrations, layout, or explanations without notice.
Page 5: Table Of Contents
Table of Contents PAY ATTENTION TO YOUR SAFETY· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 10 GUIDELINES ON SAFE DRIVING·...
Page 6 DESCRIPTION AND VEHICLE IDENTIFICATION· · · · · · · · · · · · · · · · · · · · · · · · · · ·31 CONTROL FUNCTIONS· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·33 Mains switch·...
Page 7 Safe driving precautions· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 50 Parking Adjustment·...
Page 8 Shifting· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 74 Engine break-in·...
Page 9 Steering shaft lubrication· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·99 Wheel removal·...
Page 10 Air Filter· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 124 Drive Belt·...
Page 11: Pay Attention To Your Safety
PAY ATTENTION TO YOUR SAFETY This section presents some of the most important information and recommendations to help you ride your UTV safely. Please read these pages. This section also includes information about the location of safety labels on your UTV. Important safety information Your UTV can provide many years of service and fun if you take responsibility for your own safety, others around you, and understand the challenges you can...
Page 12 vehicle! We also recommend wearing protective boots, gloves, and other protective gear. Off-road use only Your UTV is designed for OFF-ROAD use only. The tires are not made for pavement, and the UTV does not meet the specifications required for use on public roads.
Page 13 Ride within your limits Pushing limits is another major cause of UTV accidents. Never attempt to ride beyond your personal abilities or faster than conditions warrant. Don’t drink and ride Drinking and riding can also cause potentially fatal accidents. Do not operate this vehicle if you have consumed any alcohol.
Page 14: Guidelines On Safe Driving
GUIDELINES FOR SAFE DRIVING 1． Reduce speed when approaching any turns, hills, or bends. Once you have fully turned, gradually increase speed. 2． Be careful when passing any vehicle in front of you. 3． Check the brakes each time you ride to ensure they have not been cut during off-road riding or are too soft for full stopping capacity.
Page 15: Introduction
INTRODUCTION This manual will provide you with a good basic understanding of the features and operation of this vehicle. It also includes basic maintenance and inspection procedures. If you have any questions regarding the operation or maintenance of your vehicle, please contact your dealer. ！WARNING Please read this manual carefully before operating this vehicle.
Page 16: Important Manual Information
IMPORTANT MANUAL INFORMATION FAILURE TO COMPLY WITH THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! ! WARNING: Failure to follow WARNING instructions could result in severe injury or death to the vehicle operator, a bystander or a person...
Page 17: Important Notice
IMPORTANT NOTICE This vehicle is designed and manufactured for off-road use only. It is ● prohibited by the law to operate this vehicle on any public street, road, or highway. Check the laws and regulations in your state before choosing where to ●...
Page 18: How To Identify Your Utv
HOW TO IDENTIFY YOUR UTV The main components of your vehicle are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of it being lost or stolen. These numbers are required by the authorized UTV dealer to complete warranty claims properly.
Page 19: Engine And Vehicle Identification Number Location
Engine and Vehicle Identification Number Location TYPICAL 1. EIN (Engine Identification Number on left side/under of the crankcase) 2. VIN (Vehicle Identification Number on right side/under of the frame) - 18 -...
Page 20: Location Of The Warning And Specification Labels
LOCATION OF THE WARNING AND SPECIFICATION LABELS - 19 -...
Page 21 Read and understand all labels on your vehicle. They contain important operating and safety information. If any of them become lost or faded, contact your authorized dealer to have them replaced. （1） - 20 -...
Page 22 （2）（3）（4）（5）（6） - 21 -...
Page 23 （7）（8）（9）（10）（11） - 22 -...
Page 24 （13）（12）（15）（14）（17）（16） - 23 -...
Page 25 （18）（19）（20）（21）（22） - 24 -...
Page 26: Safety Information
SAFETY INFORMATION This off-highway utility vehicle handles differently from other vehicles including other UTVs, ATVs, Dune Buggies, Go Karts, or cars. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow ALL operating procedures. ●...
Page 27 Never operate at speeds too fast for your skills or the conditions. Always go at a ● speed that is proper for the terrain, visibility, operating conditions, and your experience. Never attempt jumps or other stunts. ● Inspect your vehicle before each use to be sure it is in safe operating condition. ●...
Page 28 could be injured if they are in the way of the steering wheel spokes. Take extra caution when operating on unfamiliar terrain. Always be alert to ● changing terrain conditions when driving the vehicle. Never operate on excessively rough, slippery, or loose terrain until you have ●...
Page 29 Always check terrain carefully before going down hills. Go as slowly as possible. ● Never go down a hill at high speed. Always check for obstacles before operating in a new area. ● Never operate the vehicle in fast flowing water or water deeper than the ●...
Page 30 ! WARNING transporting the vehicle in another vehicle, be sure it is kept in an upright POTENTIAL HAZARD position. Otherwise, fuel may leak Improper handling of gasoline. out of the fuel tank. Other sources of WHAT CAN HAPPEN ignition such as the pilot lights of Gasoline can catch fire and you water heaters can cause spark.
Page 31 ! WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate vehicle in an area with adequate ventilation.
Page 32: Description And Vehicle Identification
DESCRIPTION AND VEHICLE IDNTIFICATION 1. Headlights 10. Passenger seat 2. Front shock absorber assembly adjusting ring 11. Passenger seat belt 3. Brake fluid reservoir 12. Oil filter cartridge 4. Accelerator pedal 13. Steering wheel 5. Brake pedal 14. Mains switch 6.
Page 33 17. Rear shock absorber assembly adjusting ring 20. Hazard warning lamp switch 18. Spark arrester 21. Switches 19. Tail/brake lights 22. 2WD-4WD switch 23. Indicators & Display 24. Auxiliary DC jack NOTE: The vehicle you have purchased may differ slightly from those shown in the figures of this manual.
Page 34: Control Functions
CONTROL FUNCTIONS Functions respective switch Key switch positions are as follows: All electrical circuits are supplied with power, the headlights and taillights come on when the light switch is on. All electrical circuits are switched off. The key can be removed from this position. The electric starter is engaged by turning and holding the key in this position.
Page 35: Switches
Switches CAUTION Do not operate the electric starter continuously for more than 5 seconds or starter damage could occur. Wait at least 5 seconds between each operation of the electric starter to let it cool. Do not turn the key to the “D” position with the engine ”...
Page 36: On-Command Four-Wheel Drive And Differential Gear Lock Switches
On–Command four-wheel 1. On-Command four-wheel-drive switch “2WD”/“4WD” drive and differential gear lock switches 2. On-Command differential gear lock switch “4WD”/“LOCK” This vehicle is equipped with an On-Command four-wheel-drive switch “2WD”/“4WD”and a differential gear lock switch “4WD”/“LOCK”. Select the appropriate drive according to terrain and conditions.
Page 37: Indicators & Display
Indicators & Display - 36 -...
Page 38: Odometer
Odometer and minute. Adjust hours or minutes by When selected, the odometer registers ascending or descending by continuing total distance traveled in miles while the to press button of mode of “ Set/Reset” ,user can clean the record ignition is on A. To change the display from trip meter to odometer, press and to zero for particular period of working release the Odometer/Trip meter select...
Page 39 Other indicator lights Km/h & mph mode change Coolant temperature indicator light Press the MODE button; choose either “ ” Km/h or mph as needed. It indicates the temperature of coolant, if the temperature is above 102F, stop engine immediately. Check coolant level and add if low.
Page 40 ” Check engine indicator lamp“ After turning the ignition switch on, the lamp shall be on, and the lamp shall be off after starting the engine. If the lamp is on while the engine in on, it indicates that the system has an error. When some electric jet parts are reading faulty, check engine indicator lamp will also be ON, the vehicle still...
Page 41: Gas Pedal
Before starting the engine, check the Gas pedal gas pedal to be sure it is operating Press the gas pedal down to increase correctly. Make sure the gas pedal fully engine speed. Spring pressure returns returns to the idle position as soon as it is released.
Page 42: Brake Pedal
Parking brake lever Brake pedal Press the brake pedal to slow or stop Pull the parking lever up so that the unit the vehicle. can engage park brake. To release the brake, press button in the front end of parking lever, then push the parking lever down.
Page 43: Gear Shifter
Drive select lever The drive select lever is used to shift your vehicle the L—H—N—R—P and reverse positions. CAUTION ● Only start UTV in park ● Stop vehicle fully before shifting to reverse. Not on parking n parking - 42 -...
Page 44: Seats
Fuel tank cap Remove tank cap by turning it counterclockwise. 1. Driver seat 2. Passenger seat 3. Seat lock latch (x2) 1. Fuel tank cap Seats To remove a seat, pull its seat lock latch upward, lift the front of the seat, and then slide the seat forward and up.
Page 45: Seat Belts
Seat belts To install a seat, insert the fittings on This vehicle is equipped with the rear of the seat into the holders and three-point seat belts for both the push down on the seat at the front. operator and passenger. Always wear the seat belt while riding in the vehicle.
Page 46 To wear the seat belt properly, do the 3. Put the lap portion of the belt low on following: your hips. Push down on the buckle 1. Hold the latch plate as you pull the end of the belt as you pull up on the belt across your lap and chest.
Page 47: Glove Compartment
Glove compartment ! WARNING CAUTION: POTENTIAL HAZARD To protect from damage, do not put Not wearing the seat belt. metal products, like tools or sharply Wearing the seat belt improperly. edged products directly in the glove WHAT CAN HAPPEN compartment. If they must be stored, There is increased risk of being wrap them in appropriate cushion killed or seriously injured in an...
Page 48: Cargo Bed
Cargo bed Opening and closing the tailgate 1. Tailgate 2. Latch (x2) To open Unhook the latches then lower the 1. Cargo bed 2. Tailgate 3. Cargo hook (x4) tailgate. To close Place the tailgate in the original position then hook the latches. - 47 -...
Page 49: Lifting And Lowering The Cargo Bed
Lifting and lowering the original position and be sure it is locked cargo bed into place. Maximum load limit: 50kg (110lbs) ! WARNING POTENTIAL HAZARD Pinch points. WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and Cargo bed release lever To lift the frame when the bed is being...
Page 50 ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Overloading the cargo bed. Carrying a passenger in the cargo WHAT CAN HAPPEN bed. Could cause changes in vehicle WHAT CAN HAPPEN handling which could lead to an The passenger could fall, be thrown accident.
Page 51: Trailer Hitch Bracket
Trailer hitch bracket ARE YOU READY TO DRIVE This vehicle is equipped with a 5cm (2in) Before each drive, you need to make receiver bracket for a standard trailer sure you and your UTV are both ready hitch. Trailer towing equipment can be to drive.
Page 52 when you drive. The following ! WARNING suggestions will help you choose the Operating this without wearing an proper driving gear. approved motorcycle helmet, eye Helmets and eye protection protection and protective clothing could Your helmet is your most important increase your chances of head or eye piece of driving gear because it offers injury, possibly death in the event of...
Page 53 sturdy off-road motorcycle boots to weight. ● help protect your feet, ankles, and ! WARNING lower legs. Operating UTV without proper instruction could increase your risk of off-road motorcycle gloves to help ● an accident which could lead to serious protect your hands.
Page 54 under 16 years of age be permitted on prescribed by a physician, can be this UTV without adult supervision. dangerous while operating a UTV. Consult your doctor to be sure it is safe ! WARNING to operate a vehicle after taking A child driving a UTV that is not medication.
Page 55 IS YOUR VEHICLE READY TO DRIVE ! WARNING It is important to inspect your UTV Improper maintenance of this UTV or before each drive. A pre-drive is a must failure to correct a problem before to ensure there are no problems and to driving can cause a crash resulting in help prevent any collisions or harm to serious injury or death.
Page 56 ● ● Fuel Air Cleaner Check the level and add fuel if Check the air filter. Replace if needed. Make sure the fuel cap is needed. ● securely fastened. Check for leaks. Leaks, Loose Parts ● Tires Inspect your UTV and look Use a gauge to check the tire for anything that appears unusual, pressure.
Page 57 ● Clutch pedal Check that the wheel turns correctly. ● Check the free play of the clutch Cable pedal and adjust if needed. Press the Check the cable housing for wear. clutch cable to make sure it moves Check that all fittings are tight. smoothly without sticking and snaps Replace or tighten as needed.
Page 58 Safe driving precautions When driving off-road, remember to Off-road use only obey local off-road driving laws and Your UTV and its tires are designed and regulations. Obtain permission to drive manufactured for off-road use only. Do on private property. Avoid posted areas and obey “no trespassing”...
Page 59 ! WARNING ! WARNING Operating this UTV on paved Removing your hands from the steering surfaces may seriously affect wheel or feet from foot controls during handling and control of the UTV, and operation can reduce your ability to may cause the vehicle to go out of control the UTV.
Page 60 difficult to see and react to hidden rocks, ! WARNING bumps, or holes.) Operating this UTV at excessive ! WARNING speeds increases your changes of losing control of the UTV, which can Failure to take pre-caution when result in an accident. operating this UTV on unfamiliar terrain Always drive at a speed that is proper could result in the UTV overturning or...
Page 61: Parking Adjustment
! WARNING ! WARNING Attempting wheelies and other stunts Failure to take extra pre-caution when increases the chance of an accident, operating on excessively rough, including an overturn. slippery or loose terrain could cause Never attempt stunts, such as wheelies loss of traction or vehicle control, which or jumps.
Page 62: Gear Shift Adjustment
On parking Before operating the vehicle, check the ● Pull the park brake lever up to engage shift lever as to change gearshift from 1 the parking brake. to 5 and reverse smoothly. ● To release the unit, press button on The shift lever should be vertical when front end of parking lever then push the gear is in neutral.
Page 63 ● Before starting the engine, be sure Break-in that the driver is seated properly in the The first month is most important in the UTV and tighten the seat belts. life of your vehicle. Proper operation ● Test the UTV in an open area at the during this break-in period will help beginning to learn how to start, turn and ensure maximum life and performance...
Page 64: Auxiliary Dc Jack
Auxiliary DC jack 2. Start the engine. 3. Open the auxiliary DC jack cap, and The auxiliary DC jack is located at the then insert the accessory power plug right side of the front panel. This jack into the jack. can be used for suitable portable players.
Page 65: Pre-Operation Checks
PRE-OPERATION CHECKS CAUTION: Before using this vehicle, check the Do not use accessories requiring ● following points more than the above maximum ! WARNING capacity. This may overload the POTENTIAL HAZARD circuit and cause the fuse to blow. Failure to inspect the vehicle before ●If accessories are used without operating and failure to properly the engine running or with the...
Page 66: Front And Rear Brakes
Front and rear brakes ! WARNING Brake fluid leakage POTENTIAL HAZARD Check to see if any brake fluid is Driving with improperly operating leaking out of the pipe joints or the brakes. brake fluid reservoir. Apply the brakes WHAT CAN HAPPEN firmly for one minute.
Page 67: Fuel
Fuel Gasoline Type Make sure there is sufficient gasoline in the tank. There are two types of gasoline; gasoline containing ethanol and that CAUTION: containing methanol. Gasoline containing ethanol can be used if Use only unleaded gasoline. The use ethanol content does not exceed 10%. of leaded gasoline will cause severe Gasoline containing methanol is not damage to internal engine parts,...
Page 68: Accelerator Pedal
Accelerator pedal ! WARNING Check to see that the gas pedal POTENTIAL HAZARD operates correctly. It must operate Improper care when refueling. smoothly and fully spring back to the WHAT CAN HAPPEN idle position when released. Have a Fuel can spill, which can cause a dealer repair if necessary for proper fire and severe injury.
Page 69: Steering
Steering lights to make sure they are in working Park on level ground. Turn the condition. Repair if necessary for proper steering wheel right and left. Check operation. Switches for excessive free play, abnormal noises, or a rough feeling. Have a Check the operation of all switches.
Page 70 improper or uneven tire pressure, both sides. may cause loss of control 3. Tire pressure below the minimum increasing your risk of accident. specified could cause the tire to HOW TO AVOID THE HAZARD dislodge from the rim under severe 1.
Page 71 NOTE: Set pressure with tires cold. Set tire pressures to the following The tire pressure gauge is not specifications: included as standard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect.
Page 72: Tire Wear Limit
Tire wear limit OPERATION When the tire groove decreases to 6 ! WARNING mm (0.24 in) due to wear, replace the tire. POTENTIAL HAZARD Operating vehicle without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury.
Page 73: Jump-Starting
Jump-starting positive terminal of the charged battery. Jump-starting the vehicle should be avoided. The battery should be removed and charged instead. However, if the vehicle must be jump-started, proceed as follows: 1. Turn the key to “OFF”. 2. Open the hood. Remove the battery compartment cover.
Page 74: Warming Up
! WARNING from the vehicle and charged battery, then disconnect the positive lead of the Do not connect the negative lead jumper cable from the charged battery of the jumper cable to the negative and the battery in the vehicle. terminal of the battery in the 7.
Page 75: Shifting
Shifting: Neutral to Reverse NOTE: 1. Stop the vehicle. Keep your foot off When in reverse, the revere ● the gas pedal. indicator light should be on. If the light does not come on, ask a dealer 2. Apply the brake pedal. to inspect the reverse indicator light 3.
Page 76: Engine Break-In
Because the engine is brand new, you HOW TO AVOID THE HAZARD When you shift into reverse, must not push it excessively for the first make sure there are no obstacles several hours of running. During the first or people behind you. When it is 20 hours, various parts of the engine safe to proceed, accelerate slowly.
Page 77 lower r/min so the engine can recover The vehicle can now be operated from the temporary build up of heat. If normally. any abnormality is noticed during this Parking period, consult an authorized dealer. When parking, stop the engine and shift 0-10 hours: the drive select lever into the neutral Avoid continuous operation above...
Page 78: Parking On A Slope
Parking on a slope ! WARNING POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The vehicle could roll out of control, increasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines.
Page 79: Accessories And Loading
NOTE: variety of genuine accessories. Other Like many other vehicles, the parking accessories may also be available on the brake acts on the rear wheels. For the market. However, it is not possible for parking brake to have the effect of us to test all accessories for quality or braking all four wheels, shift to 4WD fitting.
Page 80: Loading
ability to turn the steering wheel or Choose a trailer with a hitch designed for ● one that limits your view. use with a 5 cm (2in) receiver. Use extra caution when driving a Do not exceed the maximum tongue ●...
Page 81 Make sure cargo in the trailer cannot handling of the vehicle. move around. ! WARNING A shifting load can cause an accident. POTENTIAL HAZARD Make sure the load does not ● Overloading this vehicle or carrying or interfere with controls or your ability to towing cargo improperly.
Page 82 DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE ! WARNING This off-highway utility vehicle will POTENTIAL HAZARD handle and maneuver differently from Not wearing the seat belt. an ordinary passenger car or other Wearing the seat belt improperly. vehicle. WHAT CAN HAPPEN Before you begin to use your vehicle, There is a higher chance of severe be sure you have read this Owner’s...
Page 83 ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Overloading this vehicle or carrying Carrying a passenger in the cargo or towing cargo improperly. bed. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause changes in vehicle The passenger could fall or be handling which could lead to an struck by objects in the cargo bed.
Page 84 ! WARNING The driver and passenger must POTENTIAL HAZARD always wear a seat belt and an Operating this vehicle without wearing an approved motorcycle helmet, eye approved motorcycle helmet, eye protection, protective clothing (boots, protection, and protective clothing. long pants, long-sleeved shirt, WHAT CAN HAPPEN goggles).
Page 85 TURNING YOUR VEHICLE wheel. A sudden jolt could yank the Whether you are on normal or rough steering wheel around, and your thumbs terrain, it is possible for the vehicle to or fingers could be injured if they are in roll over or go out of control if you the way of the steering wheel spokes.
Page 86: Braking
Braking rollover. Practice first on gentle slopes Braking ability is affected by the type before attempting steeper hills. Always of terrain. In most cases, gradual check the terrain carefully before application of the brakes is more attempting any hill. Use common sense effective than abrupt braking, and remember that some hills are too particularly on loose surfaces like...
Page 87 attempting large hills. Choose carefully which hills you attempt to climb. Avoid hills with If you start to lose traction or momentum slippery surfaces or ones where you when climbing, use the brakes to come will not be able to see far enough to a stop.
Page 88: Going Downhill
Going downhill ! WARNING POTENTIAL HAZARD Check the terrain carefully before Going down a hill improperly. going down a hill. When possible, WHAT CAN HAPPEN choose a path that lets you drive your Could cause loss of control or cause vehicle straight downhill.
Page 89: Crossing Through Shallow
On most slopes, you may use engine Crossing through shallow water braking to help you go downhill slowly. If you must cross shallow water, choose Go as slowly as possible. If you start your path carefully to avoid sharp to go too fast, gently apply brakes. drop-offs, large rocks, or slippery Sudden application of the brakes surfaces that could cause the vehicle to...
Page 90 CAUTION: ! WARNING POTENTIAL HAZARD After riding your vehicle in water, be Operating this vehicle through sure to drain the trapped water by deep or fast-flowing water. removing the check hose at the bottom WHAT CAN HAPPEN of the air filter case. Wash the vehicle in Loss of control, which could result fresh water if it has been operated in in an accident or overturn,...
Page 91 Riding in brush or wooded areas ! WARNING When operating in areas with brush or POTENTIAL HAZARD trees, take care to avoid hitting any Failure to be cautious when branches or obstructions as you pass. operating this vehicle on unfamiliar Never hold onto the roll cage so your terrain.
Page 92: Encountering Obstacles On The Trail
Encountering obstacles on the trail until you find a less difficult path. If you cannot go around an obstacle ! WARNING such as a fallen tree trunk or a ditch, POTENTIAL HAZARD stop the vehicle where it is safe to do Improperly operating over obstacles so.
Page 93: Periodic Maintenance And Adjustment
PERIODIC MAINTENANCE ! WARNING AND ADJUSTMENT POTENTIAL HAZARD Servicing an engine while it is Periodic inspection, adjustment and running. lubrication will keep your vehicle in the WHAT CAN HAPPEN safest and most efficient condition Moving parts can catch clothing or possible.
Page 95: Periodic Maintenance/Lubrication
Periodic maintenance/lubrication NOTE: For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. ● For vehicles equipped with an odometer or an hour meter, follow the km(mi) or hours maintenance ● intervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should be followed.
Page 96 INTIAL EVERY Whichever month ITEM ROUTINE Comes first 1,200 2,400 2,400 4,800 → (mi) (200) (750) (1,500) (1,500) (3,000) hours Check operation/brake pad wear/fluid leakage. ● ○ ○ ○ ○ ○ Front brake* Correct if necessary. Replace pads if worn to the limit. ●...
Page 97: Hood
HOOD To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Latch (x2) 1. Hood To close Lower the hood slowly to its original position, and then hook the hood latches. Secure projections ① on the underside of the hood into slots ②...
Page 98: Console
the instrument panel. Secure slots ③ on 1. Projection (x2) 2. Slot (x2) the side of the hood around projections 3. Slot (x2) 4. Projection (x2) ④ on the frame. Console CAUTION: To install Make sure that all cables and wires 1.
Page 99: Changing Oil
Gear Case Oil Type Gear oil Viscosity SAE 80 (weight) Shaft drive oil of original Suggested oil manufacturer or equivalent Changing Oil Change the oil with the gear case at normal operating temperature to assure (1)oil drain plug complete and rapid draining. (2)oil filler cap 1.
Page 100: Rear Knuckle Upper And Lower Pivot Lubrication
Rear knuckle upper and lower Steering shaft lubrication pivot lubrication Lubricate the pivot points. Lubricate the knuckle upper and lower pivots with a grease gun. Recommended lubricant: Lithium-soap-based grease (all purpose grease) Recommended lubricant: Lithium-soap-based grease - 99 -...
Page 101: Wheel Removal
Wheel removal Wheel installation 1. Loosen wheel nuts. 1. Install the wheel and nuts. 2. Elevate the vehicle. NOTE: 3. Remove nuts from the wheel. The arrow mark on the tire must point 4. Remove the wheel. ● in the toward the direction the wheel turns.
Page 102: Battery
1. Arrow mark Battery This vehicle is equipped with a sealed-type battery. It is not necessary to check the electrolyte or add distilled water in the battery. If the battery seems to have discharged, consult your dealer. CAUTION: 1. Tapered nut Do not try to remove the sealing caps of the battery calls.
Page 103: Battery Maintenance
burned by the sulfuric acid in battery using in a closed space. electrolyte. Batteries produce Battery maintenance explosive gases. 1. When the vehicle is not used for a HOW TO AVOID THE HAZARD month or longer, remove the battery Avoid contact with skin, eyes or and store it in a cool, dark place.
Page 104 ! WARNING If something electrical on your UTV stops working, the first thing you Do not connect the negative lead of should check for is a blown fuse (1). the jumper cable to the negative Check all the fuses before looking terminal of the battery in the vehicle.
Page 105: Recommended Fuses
Recommended Fuses located under the hood. If a fuse is blown, turn off the key switch and install a new fuse of the specified amp. If a fuse is blown, replace it as follows. 1. Remove the fuse box compartment cover by lifting up on the lid.
Page 106: Tail/Brake Light Bulb Replacement
NOTE: Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system. Tail/brake light bulb replacement 1. Panel A If a tail/brake light bulb burns out, replace it as follows: 1. Remove panel A (for left tail/brake bulb replacement) or panel B (for right tail/brake bulb replacement) by removing the quick fasteners and bolts.
Page 107 4. Install the bulb holder together with the bulb by turning it clockwise. 5. Install the panel by installing the quick fasteners and bolts, and then tighten the bolts to the specified torque. Tightening torque: Panel bolt: 6.5 N.m (0.65 m.kgf, 4.7 ft,lbf) 1、Quick fastener (x8) 2、Bolt (x2) 3、Panel B...
Page 108: Troubleshooting
Troubleshooting service life and can lead to expensive repair bills! Although vehicles receive a rigid inspection before shipment from the ! WARNING factory, trouble may occur during POTENTIAL HAZARD operation. Any problem in the fuel, Checking the fuel system while compression, or ignition systems can smoking or near an open flame.
Page 109 Troubleshooting charts Starting problems or poor engine performance 1.Fuel Check the Remove the fuel hose Fuel pump There is fuel. No fuel. from the fuel pump. fuel flow. is clogged. Check if there is fuel in the fuel tank. No fuel. Restart the engine.
Page 110: Engine Overheating
Engine overheating ! WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot. WHAT CAN HAPPEN You can be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap. Always use a thick rag over the cap.
Page 111 Ask an dealer Wait until the to inspect engine has cooled. Level is low, and repair the check the cooling system. cooling system for leakage. Check the coolant Wait until the Add coolant. Wait until the level in the engine has cooled. (See NOTE.) engine has cooled.
Page 112: Cleaning And Storage
CLEANING AND 2. If the engine case is excessively STORAGE greasy, apply degreaser with CLEANING paintbrush. Do not apply degreaser to the wheel axles. Frequent, thorough cleaning of your 3. Rinse the dirt and degreaser off with a vehicle will not only enhance its garden hose.
Page 113 coin-operated car washers. 4. Once the majority of the dirt has plated surfaces. Avoid combination been hosed off, wash all surfaces cleaner-waxes. Many contain abrasive with warm water and mild, detergent- chemicals that could scratch the paint or type soap. An old toothbrush may be protective finish.
Page 114: Storage
the brakes several times at slow system. speeds to let friction dry out the 2. Drain the fuel from the carburetor float linings. chamber into a clean container by STORAGE loosening the drain bolt; this will help Long-term storage (60 days or more) prevent fuel deposit build up.
Page 115 3. Remove the spark plug and pour atmosphere, coat all exposed metal about one tablespoon of SAE surfaces with a light film of oil. Do not 10W30 or 20W40 motor oil in the apply oil to any rubber parts or the seat spark plug.
Page 116: Noise Regulation
NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts: ⑴ The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or ⑵...
Page 117: Engine Oil
Engine Oil ENGINE Recommended Oil Use 4-stroke mineral-based engine oil that meets or exceeds the requirements for API service classification SM, SL or SJ. Always check the API service label certification on the oil container; it must contain at least one of the above standards.
Page 118: Engine
Oil Level CAUTION: Check level frequently and refill if necessary. Do not overfill. Operating the engine with an improper level may severely damage engine. Wipe off any spillage. With vehicle on a level surface and engine cold, not running, check the oil level as follows: 1.
Page 119 should be near or equal to the upper mark. To add oil, remove the dipstick. Place a funnel into the dipstick tube to avoid spillage. Add a small amount of recommended oil and recheck oil level. Repeat the above procedures until oil level reaches the dipstick’s upper mark.
Page 120 TYPICAL 1. Oil drain plug The engine oil can be very Allow enough time for oil to flow out of hot. In order to avoid the oil filter. potential burns, do not Unscrew the oil filter cover. remove the engine drain plug or the filter cover if the engine is hot.
Page 121: Engine Coolant
necessary Start engine and let it idle for a few minutes. Ensure oil filter area and oil drain plug areas are not leaking. Stop engine. Wait a while to allow oil to flow down to the crankcase then check oil level. Refill as necessary.
Page 122 Properly reinstall and tighten filler cap and reinstall access panel. If coolant is Remove access panel. added in the coolant reservoir, check the radiator level too. Add coolant if necessary. WARNING In order to avoid getting burned, do not remove the radiator cap if the engine is hot.
Page 123 Unscrew the coolant drain plug and Drain the system completely and drain the coolant into a suitable reinstall the coolant drain plug. container. 1. Coolant drain plug NOTE: Do not unscrew the coolant Pinch hose between radiator and the drain plug completely. thermostat housing with a large pincher Unscrew the bleeding screw on the top or an equivalent.
Page 124: Air Filter
and refill if necessary. Run engine at an idle with the radiator cap off. Slowly add coolant if necessary. When the engine reaches normal operating temperature, press throttle level two or three times; then add coolant if required. Install radiator cap. Inspect all connections for leaks and check coolant level in the reservoir.
Page 125: Drive Belt
Insufficient clearance will cause loss of power and possibly damage the valves. Drive Belt Excessive clearance will cause noise. See an authorized ODES dealer to Spark Arrester check the width and the condition of The muffler must be periodically purged drive belt.
Page 126 CAUTION: Be careful not to damage the radiating fins when cleaning. Do not use any object/tool that could damage the parts to allow efficient cooling. When hosing use low-pressure water only. See an authorized ODES dealer...
Page 127: Gearbox Oil
to check the performance of the cooling system. Gearbox Oil 1. Oil level plug Recommended Oil 2. Oil drain plug Use XP-S chain case oil or an The oil should be level with the bottom equivalent. of the oil level bole. Refill as required CAUTION: Do not use other types of oil until gearbox oil level flows through oil when servicing.
Page 128: Gearbox Oil
oil only, when servicing. Do not mix with other types of oil. The oil should be level with the bottom of the oil level hole. Refill as required through the breathe pipe, until gearbox oil level flows through oil level hole. 1.
Page 130: Maintenance Chart
MAINTENANCE CHART Maintenance is very important. If you are not familiar with safe service practices and adjustment procedures, see your authorized dealer. PERIODIC MAINTENANCE CHART A:ADJUST INITIAL INSPECTION 10 HOURS OR 300 KM OR 300 km C:CLEAN (The initial maintenance is very important and must not to be neglected) I:INSPECT 25 HOURS OR 750 KM L:LUBRICATE...
Page 131 ENGINE Engine oil level (2) EVERY RIDE Customer Engine oil and Customer filter (2) Pre-ride inspection Valve adjustment Dealer item. (3) Every 100 Engine mount Dealer hours, check fasteners coolant Air filter(2) C(4) R(4) Customer strength (4) More Exhaust system Dealer often under Spark arrester...
Page 132 ENGINE MANAGEMENT SYSTEM A:ADJUST INITIAL INSPECTION 10 HOURS OR 300 KM OR 300 km (The initial maintenance is very important and must not to be C:CLEAN neglected) I:INSPECT 25 HOURS OR 750 KM L:LUBRICAT 50 HOURS OR 1500 KM R:REPLACE 100 HOURS OR 3000 KM OR 1 YEAR 200 HOURS OR 6000 KM OR 2 YEAR TO BE PERFOMED BY...
Page 133 BRAKES Brake fluid (front Customer / (2) Pre-ride inspection and rear)(2) Dealer item. Brake pads I(4) Customer (4) More often under severe use such as Brake system dusty areas, sand, (discs, hoses, Customer snow, wet or muddy etc.) conditions. BODY /FRAME Engine Customer compartment...
Page 134: Specifications
SPECIFICATIONS Model UTV800 Overall length 2850mm Overall width 1610mm Overall height 1880mm Dimensions Seat height 850mm Wheelbase 1900mm Ground clearance 285mm Basic weight With oil and full fuel tank 550kg Wet tank lubrication, oil filters can be Final gear Type changed case oil Quantity...
Page 135 Model UTV800 Frame type Steel tube frame Caster angle 5.0 ° Chassis Trail 26.0mm（1.02in） Tubeless Type 25×8 – 12 Tire Size Front 25×10 – 12 Size Rear Front and rear unified System Dual disc brake Type Front Brakes Single disc brake Type Rear Foot operation Operation...
Page 136 Model UTV800 2V91 Engine model Two-cylinder, overhead cam (SOHC), water Type cooling, Cylinder diameter 91 mm Piston stroke 61.5 mm Compression ratio 10.3：1 Displacement 7.97 L Maximum torque 73N.m/5000 RPM Idle speed 1250rpm...