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Hino Motors Manuals
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W06D-TI
Workshop manual
Hino Motors W06D-TI Workshop Manual
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Table Of Contents
237
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237
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Index: Engine Group
General Introduction
General Precautions
Timing Gear and Camshaft
Identification Information
Engine Serial Numbers
Specifications
Engine Description
Features
Equipment
Instrument Panel
Front View
Left Side View
Tightening Torque of Standard Bolt
Recommended Lubricants for All HINO Engine
Engine Model W06D-Ti and W06D-Ti-II
Data and Specifications
Performance Curve
Pleasure Craft Rating
Troubleshooting
Engine Overhaul Criteria
Special Tool
Engine Moving Parts
Cylinder Head
Disassembly
Remove the Injection Pipes
Remove the Injection Nozzle Holders
Remove the Rocker Arm Assembly
Lift the Cylinder Head from the Dowels on the Cylinder Block and Place It on Wooden Blocks
Remove the Valve Springs
Assembly
Assemble the Cylinder Head
Assemble the Rocker Arm
Install the Tappets in the Cylinder Block in Correct Order
Install the Cylinder Head and Rocker Arm Assembly
Inspection and Repair
Timing Gear, Camshaft and Oil Pan
Remove the Fuel Injection Pump Assembly
Remove the Camshaft with Gear
Remove the Idler Gear Shaft
Remove the Camshaft Gear
Replace the Timing Gear Cover Oil Seal
Assemble the Camshaft Gear and Shaft
Install the Camshaft
Install the Idler Gear Shaft
Install the Idler Gear
Install the Injection Pump Temporarily
Measure the Gear Backlash
Install the Oil Pan
Tighten the Crankshaft Pully
Piston, Crankshaft, Cylinder Block and Flywheel Housing
Remove the Pistons with Connecting Rods
Remove the Crankshaft
Disassemble the Connecting Rod and Piston
Remove the Piston Rings
Remove the Cylinder Liner
Insert the Cylinder Liner into the Cylinder Block
Measure the Projection of the Cylinder Liner
Inspect the Piston Cooling Jet Positioning
Install the Crankshaft
Replace the Piston Pin Bushing
Assemble the Piston and Connecting Rod
Install the Piston Ring
Install the Piston in the Cylinder Liner
Install the Connecting Rod
Replace the Flywheel Housing Oil Seal
Install the Flywheel Housing
Install the Flywheel
Liquid Gasket and Application Points
Liquid Gasket Application Points and Coating Width
Coating Liquid Gasket and Parts Assembly
Removing Parts
Timing Gear Plate Gasket
Lubrication System
Lubricating System Diagram
Oil Pump Description
Mounting Oil Pump
Install the Oil Pump
Oil Pump Inspection and Repair
Oil Cooler and Oil Filter
Remove the Spin-On Type Oil Filter
Install the Oil Cooler
Install the Spin-On Type Oil Filter
Fuel System
Fuel System Diagram
Air Bleeding from Fuel System
Injection Nozzle
Injection Nozzle Assembly
Test the Nozzle Skinking
Adjust the Injection Pressure
Test the Spray Profile
Fuel Filter
Remove the Spin on Type Fuel Filter
Install the Spin-On Type Fuel Filter
Cooling System Diagram
Coolant Pump Dismounting
Remove Vane from Shaft by Screwing in a Bolt
Using a Steel Pipe and Press, Remove the Shaft from Body
Using a Steel Pipe and Press, Install the Shaft to the Case
Install the New Coolant Seal
Install the Coolant Pump to the Timing Gear Cover
Heat Exchanger Description
Heat Exchanger Overhaul
Assemble the Heat Exchanger
Thermostat Assembly
Install the Thermostat
Install the Thermostat Case
Air Intake and Exhaust System
Install the Exhaust Pipes
Install the Air Intake Manifold and Pipe
Engine Component Parts Dismounting and Mounting
Fuel Injection Pump Dismounting
Remove the Fuel Injection Pump
Install the Injection Pump
Install the Generator on the Engine
Starter Dismounting
Remove the Starter from the Engine
Starter Mounting
Install the Starter on the Engine
Engine Tune-Up
Valve Clearance
Inspection and Adjustment of the Valve Clearance
Method for Determining if the No. 1 or No. 6 Piston Is at the Top Dead Center on Compression Stroke
Injection Timing
Inspect the Injection Timing
Inspect the Thermostat Function
Coolant Filler Cap
Inspect the Filler Cap Function
Engine Control
Adjust the Solenoid Link Rod
Adjust the Engine Idling Speed
Engine Tune-Up on Test Bench
Set the Engine Assembly on a Test Bench
Start the Engine
Procedure for Installing Joints and Gaskets of Engine Pipes
Marine Transmission Dismounting and Mounting (for W06D-Ti)
Pumping out Marine Transmission Fluid
Disconnect the Propeller Shaft
Remove the Marine Transmission
Install the Torsion Elastic Coupling
Install the Intermediate Flange
Install the Marine Transmission
Fill with Automatic Transmission Fluid (ATF)
Electrical Equipment
Location of Electrical Equipment
Electrical Equipment Troubleshooting
Electrical Equipment General Instruction
Wiring Code
Connector
Battery
Conversion Formula for Specific Gravity
Battery Charging
Cleaning the Battery
Engine Starting Circuit
Check the Operation of Battery Relay
Check the Operation of the Starter Block Relay
Pre-Heat Circuit
Engine Stop and Warning Lamp Circuit
Check the Operation of the Intake Air Heater Relay
Meter and Gauge Circuit
Check the Operation of the Pressure Switch
Check the Operation of the Relay
Check the Operation of the Tachometer
Check the Operation of the Fuel Sender Gauge
Check the Operation of the Water Temperature Receiver Gauge
Check the Operation of the Oil Pressure Receiver Gauge
Check the Operation of the Oil Pressure Sender Gauge
Check the Operation of the Voltmeter
Check the Operation of the Generally Use Switch
Turbocharger
Turbocharger Data and Specifications
Turbocharger Description
Turbocharger Troubleshooting
Overhaul Criteria
Boost Pressure Is below the Normal Value
Turbocharger Special Tools
Turbocharger Disassembly
Remove the Blower Casing
Remove the Turbine Rotor
Removal of Bearings
Remove the Seal Rings
Turbocharger Assembly
Assemble the Journal Bearings
Assemble the Turbine Rotor
Assemble the Back Plate
Assemble the Blower Case
Assembly Test
Turbocharger Inspection and Repair
Fuel Injection Pump
Fuel Injection Pump Description
Fuel Injection Pump Troubleshooting
Fuel Injection Pump Special Tools
Injection Pump
Injection Pump Disassembly
Insert the Tapper Inserter in the Tappet Hole
Inspect the End Play on Camshaft
Remove the Tappet Assembly
Remove the Plungers, Springs and Control Sleeve
Remove the Taper Bearing from the Camshaft
Install the Plunger Barrels
Install the Delivery Valves, Springs and Holders
Install the Control Sleeves on the Barrels
Install the Plunger and Tappet
Tighten the Delivery Valve Holder
Install the Camshaft with Center Bearing
Measure the Sliding Resistance of the Control Rack
Adjusting the Injection Timing
Adjust the Injection Interval
Check the Tappet Top Clearance
Measuring and Adjusting the Injection Volume
Fuel Injection Pump Inspection and Repair
Feed Pump
Feed Pump Inspection and Repair
Fuel Injection Pump Description
Injection Pump Governor
Governor
Governor Special Tools
Governor Disassembly
Disassembly the Governor Cover from Pump Body
Remove the Flyweight Round Nut
Governor Assembly
Install the Adjusting Lever
Check the Governor Linkage for Smooth Operation
Install the Flyweight to Pump Camshaft
Install the Governor Housing to Pump Body
Adjustment of the Governor
Boost Compensator
Adjustment of Boost Compensator
Temporary Fixing of Adjust Screw for Boost Compensator Stroke
Adjustment of Maximum Speed Control
Adjustment of Boost Compensator Stroke
Adjustment of Boost Compensator Spring
Generator
Generator Date and Specifications
Generator Description
Generator Troubleshooting
Generator Overhaul
Generator Disassembly
Remove the Pulley and Fan
Remove the Rotor Shaft from the Drive End Frame
Remove the Stator and Rectifier from the Rear End Frame
Generator Testing Rectifier
Remove the Bearing from the Rotor Shaft
Generator Assembly
Install the Bearing in the Drive End Frame
Install the Drive End Frame
Install the Fan and Pulley
Assemble the Rectifier and IC Regulator
Install the Stator with Rectifier on the Rear End Frame
Connect the Drive End Frame and the Rear End Frame
Performance Test
Generator Performance Test
Voltage Regulation Test
Generator Inspection and Repair
Starter
Starter Data and Specifications
Starter Description
Starter Troubleshooting
Starter Overhaul
Starter Disassembly
Remove the Yoke from the Magnetic Switch
Remove the Armature from the Yoke
Remove the Overrunning Clutch
Starter Assembly
Install the Overruning Clutch in the Drive End Frame
Install the Armature in the Yoke
Install the Brush Holder on the Yoke
Install the Steel Plate on the Magnetic Switch
Magnetic Switch Test
Starter Inspection and Repair
Injection Pump Calibration
Governor Characteristic Diaphragm
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Index: Engine Group
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Specifications
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Table of Contents
Troubleshooting
Troubleshooting
25
Electrical Equipment Troubleshooting
119
Turbocharger Troubleshooting
131
Fuel Injection Pump Troubleshooting
145
Generator Troubleshooting
201
Starter Troubleshooting
211
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