Table of Contents
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- - Please read this entire manual before installation and use of this pellet fuel-
burning room heater.
damage, bodily injury, or even death.
- - Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
- - Save these instructions.
Installer: After installation give this manual to the home-owner and
explain operation of this stove.
$10.00
Copyright 2007, T.I.
Failure to follow these instructions could result in property
Part # 100-01184
4061016
Leyden
Pellet Stove
•
Horizontal
Or Vertical Vent
•
Freestanding Stove
•
Mobile Home Approved
•
Class A Chimney Retrofit
•
Hearth Stove into Existing
Masonry Chimney , Masonry
Fireplace, or Z.C. Fireplace
Tested and Listed by
Omni-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-S-77-2
ASTM E1509-2004
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
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Table of Contents
Related Manuals for Lopi Leyden Pellet Stove
Summary of Contents for Lopi Leyden Pellet Stove
- Page 1 - - Contact local building or fire officials about restrictions and installation inspection requirements in your area. - - Save these instructions. Installer: After installation give this manual to the home-owner and explain operation of this stove. $10.00 Copyright 2007, T.I. 4061016 •...
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Page 2: Introduction
We also have one of the best warranties in the industry. It is our desire for you to be completely happy with your purchase. For information on our many other Lopi products, visit your local Lopi Hearth Design center or log on to www.LopiFire.com . -
Page 3: Table Of Contents
Installation ...14 Installation Example: Interior Vertical Installation ...15 Installation Example: Class A Chimney Retrofit ...16 Installation Example: Masonry Fireplace Hearth Stove...17 Installation Example: Zero-Clearance (Metal) Fireplace Hearth Stove..18 Installation Example: Freestanding Masonry Chimney...19 Operation Safety Notice ...20 Location of Controls ...20 Starting the Heater for the First Time ...20... -
Page 4: Safety Precautions
Safety Precautions • Do not operate the heater if you smell smoke coming from the heater. "OFF", monitor your heater, and call your dealer. • Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or 'freshen up' a fire in this heater. -
Page 5: Mobile Home
Safety Precautions • The heater will not operate during a power outage. If a power outage does occur, check the heater for smoke spillage and open a window if any smoke spills into the room. • Keep foreign objects out of the hopper. -
Page 6: Specifications
This heater has been tested exempt from EPA Phase II Requirements by OMNI-Test Laboratories, Inc. Travis Industries Specifications 27-1/4" NOTE: Measure front and side clearances from the stove top. Rear and corner clearances are measured from the stove body. 4061016 7-3/4" 17-1/4" 4" Diameter Exhaust 27"... -
Page 7: Installation
Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the front of the heater. • If the stove is placed in a location where the ceiling height is less than 7', it must follow the requirements in the section "Alcove Installation Requirements". HINT:... -
Page 8: Clearances - Straight Installation
Installation (For Qualified Installers Only) Clearances - Straight Installation Through the Wall Installations Interior Vertical Vents 3” Minimum 2” Minimum 3” Minimum “Tee” 7” Minimum 7” Minimum Floor Protection 6” Minimum 6” Minimum Clearances - Corner Installation Through the Wall Vents 6”... -
Page 9: Venting The Pellet Stove
Installation Venting the Pellet Stove • PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE TO ANY COMBUSTIBLE (INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER). • DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY OTHER APPLIANCE OR STOVE. -
Page 10: Pellet Vent Type
Installation Pellet Vent Type • Must be 4" diameter Type "L" (except for masonry fireplace installations) - or - connect the vent to a factory built type "A" chimney. All vent joints (including adapters, elbows, etc…) must be sealed with 500° F. RTV silicone. Installing the Pellet Vent •... -
Page 11: Mobile Home Requirements
(For Qualified Installers Only) The leveling bolts in the legs may be used in conjunction with the included clips (sku 210-03924) to secure the stove to the floor. Botttom of Stove Use a hose clamp to secure the aluminum air duct to the air inlet flange on the stove. -
Page 12: Alcove Installation Requirements
Installation Alcove Installation Requirements When the pellet stove is placed in a location where the ceiling height is less than 7' tall, it is considered an alcove installation. Because of the reduced height, the requirements listed below must be met. -
Page 13: Thermostat Installation
Installation Thermostat Installation Do not connect 120 VAC to the thermostat circuit of this heater (do not use a household thermostat used for a wall-board or other electical heater). A thermostat is included with this heater (part # 99300650). Follow the directions below to install. Attach the thermostat wire to the circuit board (see the illustration... -
Page 14: Installation Example: Direct "Through-The-Wall" Installation
Installation Installation Example: Direct "Through-the-wall" Installation Horizontal Rain Cap Wall Thimble (note 3” clearance between vent and combustibles) 12” Minimum Travis Industries (For Qualified Installers Only) Type "L" Vent 12” Minimum 3” Minimum 7” Minimum 6” Minimum Floor Protection 3” Minimum 17-1/4”... -
Page 15: Installation Example: Interior Vertical Installation
Installation Installation Example: Interior Vertical Installation Vertical Cap Storm Collar Roof Flashing Vent must maintain 3” clearance to combustibles. 3” Min. 2” Min. Travis Industries (For Qualified Installers Only) 3” Minimum Floor Protection 6” Minimum 24” Minimum Insulation must maintain 3”... -
Page 16: Installation Example: Class A Chimney Retrofit
Installation Installation Example: Class A Chimney Retrofit Floor Protection Storm Collar Roof Flashing 2” Min. Travis Industries (For Qualified Installers Only) 3” Minimum “Tee” 7” Minimum 6” Minimum Class A Chimney Class A Chimney must maintain clearances outlined in the chimney’s installation instructions (usually 2”). -
Page 17: Installation Example: Masonry Fireplace Hearth Stove
Installation Installation Example: Masonry Fireplace Hearth Stove Vertical Cap Storm Collar Outside air may be drawn from the ash cleanout. Travis Industries (For Qualified Installers Only) “L” Vent Cover Plate (non-combustible) Seal the cover plate with silicone. “L” Vent Flex Section 44”... -
Page 18: Installation Example: Zero-Clearance (Metal) Fireplace Hearth Stove
Installation Installation Example: Zero-Clearance (Metal) Fireplace Hearth Stove Vertical Cap Storm Collar “L” Vent “L” Vent Flex Section Travis Industries (For Qualified Installers Only) Cover Plate (non-combustible) Seal the cover plate with silicone. 44” NOTE: you may need a short horizontal section here to clear the lintel and allow the hopper lid to open. -
Page 19: Installation Example: Freestanding Masonry Chimney
Installation Installation Example: Freestanding Masonry Chimney Vertical Cap Storm Collar “L” Vent Flex Section Clean-Out Access Travis Industries (For Qualified Installers Only) “L” Vent Cover Plate (non-combustible) Seal the cover plate with silicone. “L” Vent Sections 3” Minimum 4061016 Seal each vent section (including adapters, elbows, etc...) by injecting a... -
Page 20: Operation
Start the Heater - Let it Burn for 1 Hour - THEN OPEN THE DOOR The stove paint is cured through heat. To prevent it from bonding to the door gasket, you must burn the heater for approximately 1 hour, then open and close the door to break any bonding. -
Page 21: Travis Industries
HINT : To prevent the pellet stove from inadvertently shutting down due to the auger disabling switch, we recommend pressing the “START” button after reloading the stove. The Two Modes of Operation... -
Page 22: Manual Mode
10 minutes. During this period the lowest “HEAT OUTPUT” light will flash. If the stove does not start in 30 minutes, the stove turns off. Once up to temperature, the stove will then run at the heat output setting selected on the control panel (see “To Adjust the Heat”... -
Page 23: Auto Mode
Auto Mode Auto mode allows you to use a thermostat to control room temperature. The stove automatically turns on when the temperature drops below the thermostat setting. Once the stove reaches operating temperature, the stove then runs at the heat output setting selected. -
Page 24: Restrictor Adjustment
NOTE: If the restrictor is fully out, yet the firepot does not remain clean, the stove needs to be cleaned and checked for air leaks (see “Maintenance” section of this manual). Too Much Air... -
Page 25: Start-Up Sequence
Fault and #2 (LOW) Light Flash = Flow Switch Fault Fault and # 4 (MID) Light Flash = System Snap Disk Fault (pellets run out & stove goes cold) Fault and # 6 (HIGH) Light Flash = Safety Snap Disk Fault Power Outages If a sustained power outage occurs while in "Manual", the stove will go to a "cool down"... -
Page 26: Using A Pellet/Corn Mix With This Heater
• If your stove or insert is operated with a thermostat, you may notice the automatic igniter at times fails to light a 50/50 corn to pellet mix. If you experience this, decrease the proportion of corn and increase the proportion of wood pellets in the mix. -
Page 27: Maintenance
Daily Maintenance (whenever using the stove) Inspect the Burn When burning on high, the flames should be bright orange with embers jumping from the firepot. NOTE : the optimal restrictor position will vary over time as soot builds up inside the exhaust system. -
Page 28: Check Firepot For Clinkers
Daily Maintenance (whenever using the stove) - Continued Check Firepot for Clinkers If the flames seem to be coming only from the sides, or are orange/black, turn the heater off and check for clinkers (ashes that solidify into a clump). -
Page 29: Door Opening
Open the latch. WARNING: Do not swing the doors past 90°. This may cause the doors to strike the body of the stove and cause damage. NOTE: When closing the doors, close the left door first. Then shut the right door and tighten the latch. -
Page 30: Bi-Weekly Maintenance (Or Every 10 Bags Of Pellets).30
(hot flyash may cause the internal portion of vacuums to ignite). Clean the Hopper Run the stove until the pellets run out. Open the hopper and remove the dust and debris near the bottom of the hopper. Clean the Exterior Painted or enameled surfaces may be dusted or wiped with a soft, damp cloth. -
Page 31: Clean The Baffles
Bi-Weekly Maintenance (or every 10 bags of pellets) - continued Clean the Baffles WARNING : Make sure the heater has fully cooled (approximately 25 minutes) before conducting service. HINT : The more often you clean out flyash, the more efficient your heater will burn. The baffles are found along the top of the firebox. -
Page 32: Sweep Ash Into Ashpan
Bi-Weekly Maintenance (or every 10 bags of pellets) - continued Sweep Ash Into Ashpan WARNING : Make sure the heater has fully cooled (approximately 25 minutes) before conducting service. Remove the two ashdump covers on the floor of the firebox using the included hook tool. Remove the firepot and place it aside. -
Page 33: Check Ashpan, Dispose If Necessary
Bi-Weekly Maintenance (or every 10 bags of pellets) - continued Check Ashpan, Dispose if necessary WARNING : Make sure the heater has fully cooled (approximately 25 minutes) before conducting service. WARNING : The ashpan must be in place while the heater is in use. Twist the ashpan handle clockwise. -
Page 34: Yearly Maintenance (Or Every Two Tons)
Yearly Maintenance (or every two tons) The following section details extensive maintenance procedures. these items be carried out by a trained service technician, possibly by a service agreement set up with your dealer. WARNING: Disconnect the power cord and make sure the heater has fully cooled prior to conducting service. - Page 35 Maintenance Yearly Maintenance (or every two tons) - continued Remove the button plugs at the top of the firebox (both sides). Once removed, use the bottle brush to dislodge any flyash from the exhaust channel behind the button plug. Use the included bottle brush to remove accumulated flyash from the vertical exhaust channels (both sides).
-
Page 36: Clean The Exhaust Blower
Yearly Maintenance (or every two tons) - continued Clean the Exhaust Blower The exhaust blower cover is held in place with 4 screws. Remove the cover plate on the exhaust blower. Clean the area inside the blower, removing all flyash. Remove these 3 nuts to expose the exhaust blower. -
Page 37: Clean The Convection Blower
Adjusting the Door Hinge and Latch The door latch should pull the door against the face of the stove (but not so tight as to not allow full handle rotation). To adjust the door latch, adjust the position of the striker plate that attaches to the front plate of the stove. -
Page 38: Replacement Parts
Maintenance Replacement Parts Door Replacement Parts Travis Industries 1 0 0 - 0 1 1 8 4 4061016... -
Page 39: Normal Operating Sounds
Normal Operating Sounds Heat Exchanger Tubes You may hear the heated air being forced through these tubes by the convection fan. Firepot As pellets are fed into the firepot, a light clicking sound may be heard. Travis Industries Convection Fan The modern high efficiency fan may produce a low hum, particularly on "HIGH". -
Page 40: Safety Label
Safety Label Travis Industries 1 0 0 - 0 1 1 8 4 4061016... -
Page 41: Warranty
Limited 7 Year Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call. -
Page 42: Index
Installation Example: Direct "Through-the-wall" Installation...14 Installation Example: Freestanding Masonry Chimney...19 Installation Example: Interior Vertical Installation ...15 Installation Example: Masonry Fireplace Hearth Stove...17 Installation Example: Zero-Clearance (Metal) Fireplace Hearth Stove..18 Installation Options ...7 Installing the Pellet Vent...10 Introduction ...2 Travis Industries Index Loading Pellets ...
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