Uponor c56 Installation And Operation Manual
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Uponor c56 Installation And Operation Manual

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I N D O O R C L I M AT E
U P O N O R
C O N T R O L S Y S T E M
Uponor Control System –
Installation and Operation
Manual
01 | 2009

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  • Page 1 I N D O O R C L I M AT E U P O N O R C O N T R O L S Y S T E M Uponor Control System – Installation and Operation Manual 01 | 2009...

  • Page 2: Table Of Contents

    Reset controller ..............30 Preface ................6 Deregister channels in controller ........30 Reset Interface I-75/76 ...........30 Copyright and disclaimer ...........7 7 Operate Uponor Controller C-55/56 ......31 1 Uponor Control System ..........9 Normal controller operation ..........31 Controller C-55/56 .............9 8 Operate Uponor Thermostats ........32 Thermostats T-75, T-55, and T-54 Public ......10...

  • Page 3: Quick Start Guide

    Ensure that each actuator is connected to the correct channel so that the thermostats are controlling the correct Installer loops. The icons are visible only in Uponor Interface I-76. To go from Uponor Interface I-75/76 installation Basic to Advanced level: Using the 2 m RJ-9 connector cable:...
  • Page 4 8 on controller 3 to terminals 7 and 8 on controller 1 or 2 (polarized). When connecting multiple controllers, all controllers must have IDs. To set the controller IDs in Uponor Interface I-75/76: Access the Installer level as described above. On the Uponor screen, select Main Menu > Settings >...
  • Page 5 Before the thermostat is registered, the confi guration switches Press and release the Test button on the controller. The on the thermostat must be set according to the way Uponor LEDs for all registered channels come on. Thermostat T-54 will be used: Press the registration button of each registered thermostat.

  • Page 6: Preface

    WARNING system. STOP The Uponor Control System uses 50 Hz 230 V AC power. In case of emergency, immediately disconnect the Conventions used in this manual power. The following symbols are used in the manual to indicate special...

  • Page 7: Copyright And Disclaimer

    Copyright and disclaimer While Uponor has made efforts to ensure that the Manual is Uponor has prepared this Uponor Control System Installation accurate, Uponor does not guarantee or warrant the accuracy and Operation Manual and all the content included ("Manual") of the information contained herein.
  • Page 8 U P O N O R C O N T R O L S Y S T E M – I N S TA L L AT I O N A N D O P E R AT I O N M A N U A L...

  • Page 9: Uponor Control System

    The controller is Uponor Interface I-76 is compatible only with Uponor Controller typically located near the hydraulic system manifolds. The C-56, and Uponor Interface I-75 is compatible only with Uponor illustration below shows the controller with actuators. Controller C-55.

  • Page 10: Thermostats T-75, T-55, And T-54 Public

    The table below describes the components of the thermostat. External sensors for underfl oor heating or outdoor temperature The item numbers correspond to the numbers in the illustration. can be connected to Uponor Thermostat T-54 Public, which is Component Item Description also required when using Uponor Remote access module R-56.

  • Page 11: Interface I-75/76

    Interface I-75/76 Interface with controller kit Uponor Interface I-75/76 can be purchased in a kit together Components of Uponor Interface I-75/76 with Uponor Controller C-55/56. Uponor Interface I-75/76 enables centralised and optimised management of the Uponor Control System. The table below describes the components of Uponor Interface I-75/76.

  • Page 12: Accessories

    Accessories Uponor offers a wide variety of accessories for use with the standard portfolio. The item numbers in the table below correspond to the numbers in the illustration. Component Item Description Table stand Attachment options Wall bracket for Uponor Thermostat...

  • Page 13: Install Uponor Control System

    2. Install Uponor Control System Uponor Interface I-75/76 Uponor Control System Follow the process described below to install the Uponor Uponor recommends following the process described below to Interface I-75/76. guarantee the best possible installation results. Stage Description Page Stage Description...

  • Page 14: Prepare For Installation

    T-54 Public 01 and 10 communicate the fl oor temperature to the Uponor Controller C-55/56. The Uponor Thermostat with • Check if an external sensor is to be installed with Uponor display T-75 03 controls channels 03 and 04. Thermostat T-54 Public.

  • Page 15: Install Uponor Controller C-55/56

    3. Install Uponor Controller C-55/56 Refer to the installation preparation guidelines (see section Attach antenna to wall 2.1 on previous page), and use the following guidelines when When attaching the antenna to the wall, the 3 m antenna cable positioning the controller: can be used.

  • Page 16: Connect Components To Controller

    Refer to the wiring diagram in the fold-out of this document. If the system is equipped with a cooling unit (requires additional The illustration below shows the inside of Uponor Controller products), the Uponor Control System can manage the heating/ C-55/56.

  • Page 17: Optional: Connect Pump Management

    A pump for all manifolds and controllers can be connected to the closest controller. The Uponor Control System can operate a circulation pump, If separate pumps are used for each manifold, each pump can which stops when there is no demand for heating or cooling.

  • Page 18: Test Actuators

    Test actuators Uponor Controller C-55/56 manages the temperature set point. When a temperature change occurs, the actuator opens or closes the valve to adjust the heat supply. To test the actuators: Press the button of the selected channel. • The LED comes on, which means that the controller receives a signal and powers the actuator on the selected channel.

  • Page 19: Install Uponor Thermostats

    Switch Switch Switch Switch Function The Uponor Wall frame can be used to hide marks on the wall or the wall box if necessary. Used as a standard room thermostat Refer to the installation preparation guidelines (see section Used with a fl oor 2.1 Prepare for installation on page 14) and use the following...
  • Page 20 Wire external sensor to Thermostat T-54 Public The example below shows an installation of thermostats in a room with fl oor sensors. Uponor Thermostat T-54 Public 01 and 10 are connected to fl oor sensors. Connect cable from the fl oor or outdoor sensor (non- polarized).

  • Page 21: Register Thermostats In Controller

    The illustration below shows how to register the various room Attach to wall thermostats associated with Uponor Controller C-55/56. The Uponor Thermostat with display T-75 can be attached to a wall with screws or adhesive strips, as shown in the illustration below.

  • Page 22: Install Thermostat T-54 Public And T-55

    Attach to wall thermostats and the controller after installation. Uponor Thermostat T-54 Public and T-55 can be attached to a The illustration below shows the location of the test button of wall with screws or adhesive strips, as shown in the illustration the controller and the registration buttons of Thermostat T-54 below.

  • Page 23: Install Uponor Interface I-75/76

    50 Hz 230 V AC power. Disconnect all power before installing or changing the device wiring. Uponor Interface I-75/76 is attached to a bracket that in turn is attached to either a wall or the controller cover. Attach bracket to wall Wire Interface I-75/76 to Controller C-55/56 The illustration below shows how to attach a bracket to a wall.

  • Page 24: Optional: Connect Multiple Controllers

    Use 15 m installation cable Optional: connect multiple controllers If Uponor Interface I-75/76 is more than 2 m from Uponor Note that multiple Uponor Controller C-55/56 units STOP Controller C-55/56, use the 15 m four-wire connector cable or require software programming.

  • Page 25: Use Navigation Keys

    Use navigation keys Set time and date Each of the fi ve navigation keys on Uponor Interface I-75/76 The Set Date/Time screen opens automatically when the has dual functions, as described in the table below. language is set. Functions Displays next menu or Moves to next fi...

  • Page 26: Access Installer Level

    Uponor Interface I-75/76 has three access levels (Interface I-76 Controller IDs are required only when two or three controllers displays these icons only): are used. The IDs can be set only when Uponor Interface I-75/76 is set to Installer level access. Basic To set controller IDs for Interface I-75/76: On the Uponor screen, select Main Menu >...

  • Page 27: Display Actuator Status

    Set the time and date for the exercise systems (Controller C-56 only) and press OK. It is possible to apply the Uponor Control System for heating and cooling simultaneously with one thermostat. This control setup is typically used when combining underfl oor heating with ceiling cooling panels.

  • Page 28: Complete Interface I-75/76 Installation

    Interface I-76 set to Installer level access. To activate the auto-balance function of Interface I-76: On the Uponor screen, select Main Menu > Settings > System Parameters > Auto Balance. In the Auto Balance screen, select Active and press OK.

  • Page 29: Supply Diagnostics (Interface I-76 Only)

    5.17 Supply diagnostics (Interface I-76 only) Supply diagnostics is a help function that can be activated in Uponor Interface I-76. It monitors the behaviour of the system and issues a warning if the system is under- or overpowered. Underpowered means that the system cannot reach its set point in one or more zones.

  • Page 30: Troubleshoot Installation

    Press the Test button to end registration. The test LED goes off. Reset Interface I-75/76 If Uponor Interface I-75/76 is not functioning as expected, then reset the device, using the button shown in the illustration below. To reset Uponor Controller C-55/56: Press the Test button until the test LED fl...

  • Page 31: Operate Uponor Controller C-55/56

    7. Operate Uponor Controller C-55/56 If no Uponor Interface I-75/76 is connected to the system, then The table below describes the status of the controller LEDs. Uponor recommends occasionally opening the controller cover Status to check for alarms. The controller LED fl ashes continuously...

  • Page 32: Operate Uponor Thermostats

    + and - keys to set temperatures Thermostat registration button Thermostat with display T-75 icons The table below describes the icons displayed on the Uponor Thermostat with display T-75. Icon Description Temperature display with menus and a precision of 0.1°...

  • Page 33: Operate Thermostat T-55

    If the system is equipped with with each radio transmission. The illustration below shows the Uponor Interface I-75/76, all minimum/maximum settings parts of the thermostat. can be handled from there, and the procedures below are not necessary.

  • Page 34: Operate Thermostat T-54 Public

    Change temperature set point It is not possible to set minimum and maximum temperatures Uponor Thermostat T-54 Public contains a switch that sends using Uponor Thermostat T-54 Public unless Uponor Interface an alarm when the thermostat cover is opened. The alarm is I-75/76 is installed.
  • Page 35 Adjust fl oor sensor If the system includes a fl oor sensor, the potentiometer behind the cover of Uponor Thermostat T-54 Public allows minimum or maximum temperature settings of the fl oor sensor. Embedded in concrete or slab Embedded in wooden suspended fl oor The fl...

  • Page 36: Operate Uponor Interface I-75/76

    Reset button Data stick connection Use navigation keys Interface I-75/76 main menu Each of the fi ve navigation keys on Uponor Interface I-75/76 has dual functions, as described in the table below. Functions Displays next menu Moves to next fi eld The table below describes the numbered items in the example.

  • Page 37: Access And Navigate Menu

    23 °C. press OK. Max and Min - Minimum and maximum fl oor temperature set point is displayed. To switch from Basic to Advanced level, on the Uponor screen, simultaneously press until the Advanced screen Display battery and communication status appears.

  • Page 38: Display Room Thermostat Status

    To assign a room name: Use holiday mode to set a common temperature reduction for all rooms for a specifi ed time. The thermostat settings are ignored On the Uponor screen, select Main Menu > Settings > during this period. Rooms > Room names.

  • Page 39: Set Minimum/Maximum Temperatures

    To set the temperature unit: to 5 °C, the temperature will not fall below 12 °C because the On the Uponor screen, select Main Menu > Settings > minimum and maximum limitations for this room are set to 12 System Parameters > Temperature Unit.

  • Page 40: Use Eco Mode

    To edit ECO profi les: To set automatic daylight saving: On the Uponor screen, select Main Menu > Settings > Edit ECO Profi les. On the Uponor screen, select Main Menu > Settings >...

  • Page 41: Exercise Functionality Of Valves And Pumps

    To check the ECO profi le settings, select the days to check by To run the exercise for valves only: using for each day. The assigned timer programme is On the Uponor screen, select Main Menu > Settings > displayed. System Parameters > Valve/Pump Exercise > Exercise To apply ECO profi les: Valve Only.

  • Page 42: Identify Alarms

    In the event of unread alarm, Interface I-75/76 displays an On the Uponor screen, select Main Menu > Information > alarm icon in the upper right of the Uponor screen. The icon Alarms > Cover Alarm. disappears when the message is read, even if the problem Select the desired alarm and press OK.

  • Page 43: Problems And Recommended Solutions

    11. Problems and recommended solutions The table below shows problems and alarms that can occur with the Uponor Control System and describes solutions. Problem Indication Causes Solutions Uneven fl oor Floor temperature is changing Supply water temperature Check boiler or shunt...

  • Page 44: Thermostat With Display T-75 Alarms/Problems

    11.1 Thermostat with display T-75 alarms/problems An alarm is sent when more than 3 hours have elapsed since the controller received the last radio signal from the thermostat. The table below shows problems that can occur in the Uponor Thermostat with display T-75. Indication...

  • Page 45: Thermostat T-55 Alarms/Problems

    11.2 Thermostat T-55 alarms/problems An alarm is sent when more than 3 hours have elapsed since the controller received the last radio signal from the thermostat. The table below lists problems that can occur in Thermostat T-55. Indication Causes Solutions LED fl...

  • Page 46: Installer Instructions

    A supply system defect can be indicated by no warm water in the manifold. Check the boiler and circulation pump. The products in this document might not be compatible with older versions of the Uponor Control System. 11.7 Technical specifi cations...

  • Page 47: Appendixes

    U P O N O R C O N T R O L S Y S T E M – I N S TA L L AT I O N A N D O P E R AT I O N M A N U A L EMC tests EN 60730-1 Uponor Interface I-75/76 RJ-9 connector Interface Power 11 V DC ±10% from controller...
  • Page 48 With outdoor sensor Without outdoor sensor Main Menu Information § 9.6 Rooms Room List § 10.1 Alarms Battery Alarm Cover Alarm All Alarms Clear Alarm List System Operating Mode Auto-balance With fl oor sensor Supply Diagnostic Access Level § 9.19 Software Version §...

  • Page 49: Menu Description

    Menu description Uponor Interface I-76 System Parameters Only available in Only applicable for § 9.15 Clock Settings basic access level Uponor Interface I-76 Only available in Only available in Set Date/Time User Input advanced access level installer access level Time Format...

  • Page 50: Technical Data

    Technical data IP30 (IP: degree of inaccessibility to active parts of the product and degree of water) General Max. ambient RH (relative humidity) 95% max. at 20 °C CE marking Low voltage tests EN 60730-1* and EN 60730-2-9*** EMC (electromagnetic compatibility EN 60730-1 and EN 301-489-3 requirements) tests ERM (electromagnetic compatibility and...
  • Page 51 Item Description Terminal block for connecting antenna and options Uponor Interface I-75/76 RJ-9 connector Buttons and LEDs from 01 to 12 for channel registration Test button and LED Quick connectors for actuators Data stick connection Power LED 50 Hz 230 V AC power compartment and pump management connection...

  • Page 52: Installation Report

    Installation report 24 V 24 V 24 V Controller number Channels Rooms Floor sensor 24 V Relay 230 V Pump U P O N O R C O N T R O L S Y S T E M – I N S TA L L AT I O N A N D O P E R AT I O N M A N U A L...
  • Page 53 Option: 24 V 24 V 24 V Controller number Channels Rooms Floor sensor Pump Floor sensor Pump U P O N O R C O N T R O L S Y S T E M – I N S TA L L AT I O N A N D O P E R AT I O N M A N U A L...
  • Page 54 U P O N O R C O N T R O L S Y S T E M – I N S TA L L AT I O N A N D O P E R AT I O N M A N U A L...
  • Page 55 U P O N O R C O N T R O L S Y S T E M – I N S TA L L AT I O N A N D O P E R AT I O N M A N U A L...
  • Page 56 Snapethorpe House Tel. +44 1455 550 355 Rugby Road, Lutterworth Fax +44 1455 550 366 Leicestershire LE17 4HN www.uponorhousingsolutions.co.uk Uponor reserves the right to change specifi cations without prior notice, in keeping with our policy of continuous improvement and development.

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