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Failure to follow safety precautions could result in serious injury or death. Keep this manual for future reference by you and by all those who operate and maintain this machine. 3570 5101 001 CHIKUSUI CANYCOM, INC. 90-1 Fukumasu, Yoshii-machi, Ukiha-shi, Fukuoka, Japan 839-1396 Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396...
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CHIKUSUI CANYCOM, INC. http://www.canycom.co.jp/ Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396 ■ Foreign Trade Center TEL +81-(0)3-3552-6277 FAX +81-(0)3-3552-6288 ■ Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited.
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Notice to Users and Maintenance Personnel Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain the machine. Make sure to read and understand the manual thoroughly before operating the product.
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Notice to Owner • Be sure that everyone who uses this machine, including those who rent or lease this machine, receives a copy of this Operator's Manual and understands the importance of reading and following the information in this manual. Warning Terms Used in this Manual In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents).
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Warranty and After-Sales Service Warranty Chikusui Canycom, Inc. provides you a warranty through Canycom U.S.A. A copy of this warranty is reproduced in the back of the manual. After-Sales Service Consult your local Canycom dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine.
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Hydraulic System ....... 52 Hydraulics Belt ..........52 Electrical System .
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Warranty Warranty Certificate is attached at the end of this manual. * Have the warranty certificate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt. Appendix • Operator's Manual for the Engine * Be sure to read and understand it together with this manual .
• Replace these labels immediately if they have been removed, have fallen off or become illegible. Use the part number, on the label or shown in this manual, to order a replacement label from your CANYCOM representative. 3 (On the hood)
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Safety 3677 5042 001 3570 5028 002 3677 5047 001 3677 5046 001 DANGER! WARNING! WARNING! DANGER! Do not reverse the polarity. Reverse polarity may cause fire or explosion. Make sure t h e j u m p e r c a b l e s a r e connected correctly.
Safety Safety Precautions This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders.
Safety • Fuel is highly flammable. See Checking and Filling Fuel, page 14, for important safety information on handling fuel. • Never handle fuel or grease, service the engine, or recharge the battery in the presence of fire or spark. •...
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Safety • Always make certain that there is no obstacle or a person behind the machine when backing up. After confirming that it is safe to back up, move slowly and avoid sharp turns. • To reduce the risk of tip over,pay special attention when encountering an obstacle or a slope, or when braking on a slope or during a turn.
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Safety Driving on a Slope • Driving on a slope can be dangerous. It can result in a tip over and cause serious injury or death. Take the following precautions. • Always follow proper procedures for driving on a slope as described in this manual. •...
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Safety • With a load, drive the machine forward up a slope (operator's step downhill) when climbing, and drive it backwards when going down a slope. Be especially cautious when operating on a slope with a load. • When driving down a slope, use the control stick so that the machine travels down at the minimum speed.
Safety • Make certain that all persons are at a safe distance away from the machine when raising or lowering the bucket. • Do not move the machine or leave it unattended with the bucket in the raised position. • Engage the bucket safety prop if you must place any part of your body under the bucket in the raised position.
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Safety • Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, not your hands, to search for leaks. Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury.
Controls and Components Name and Function of Controls 9 10 Forward Backward 3570M-0201-010E 1 Dump Lever ... . Raises or lowers the bucket. 2 Dump Pedals ... Coupled to the dump lever and raises or lowers the bucket.
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Controls and Components 3 Clutch Lever ... . Disengages the clutch to help start the engine in the cold. 4 Control Stick... . Control stick is used to control the traveling direction (forward or backward, as well as left or right) and speed of the machine.
Specifications Product Specifications · Use this product properly after understanding its specifications thoroughly. SC75 Model and Type One-Way Dump Machine Mass kg(lbs) 640(1412.8) Maximum Payload kN(lbs) 7.35(1653.5) Overall Length mm(in.) 2695(106.1) Overall Width mm(in.) 900(35.4) Overall Height mm(in.) 1470(57.9) Track Contact Length mm(in.)
Operation Preparation Start up Inspection Always perform an inspection before use. Refer to the Maintenance Schedule (page 28) for the inspection schedule and procedure. Checking and Filling Fuel • Keep fire and spark away when handling fuel. • Always stop the engine before refueling. •...
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Operation Check the fuel gauge. Fuel Gauge 3570M-0401-020E Filling Fuel Engine Hood Open the engine hood. 3570M-0401-030E Hold the engine hood open with the engine Engine Hood Stay hood stay. Open the fuel filler cap and fill Fuel Filler Cap fuel.
Operation Driving Starting • Always start and run the engine in a well ventilated place. • Always make certain of the safety of your surroundings when starting the engine. • Do not turn the starter when the engine is running. The starter motor and/or the engine may be damaged.
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Operation Normal Starting Move the clutch lever to [ (engaged)] Clutch Lever position. 3570M-0402-030E M o v e t h e p a r k i n g b r a k e l e v e r t o Parking Brake Lever (engaged)] position.
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Operation Move the throttle lever to [ (slow)] position. 10. Push the choke knob to the original position. 11. Allow the engine to warm up by running it for 3-5 minutes without any load. (It is not necessary when the engine is already warm.) NOTE •...
Operation Driving • Do not allow bystanders to come near the machine when driving. • Always make certain of the safety of your surroundings before driving; start slow. • Always make certain of the safety of your surroundings before turning •...
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Operation M o v e t h e t h r o t t l e l e v e r t o w a r d [ (fast)] position to increase the engine speed. Throttle Lever 3570M-0402-090E Moving Forward Control Stick Forward Move the control stick forward gradually to...
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Operation Move the control stick gradually forward and Control Stick Left Turn twist it left (counter-clockwise) to turn left. Forward 3570M-0402-120E Turning while Traveling Backward Control Stick Move the control stick gradually backward and twist it left (counter-clockwise) to turn right.
Operation Stopping • Do not make a sudden stop. The machine may skid or tip over. • Always park on a firm, level place. Never park on a potentially dangerous place. Move the control stick gradually to the neutral and centered (not twisted) position. Parking •...
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Operation Move the throttle lever toward [ (slow)] position to decrease the engine speed. Throttle Lever 3570M-040-160E Turn the main switch to [ (off)] position. Stop Remove the key from the main switch. NOTE • L e a v i n g t h e m a i n s w i t c h i n [ ( o n ) ] Start position drains the battery and cause it to...
Operation Working Dumping • Always make certain of the safety of your surroundings when dumping. • Avoid dumping on a slope. If it is absolutely necessary to dump on a slope, arrange it so that the machine remains level, or the machine may tip over. •...
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Operation Raising the Bucket with Dump Pedal Dump Pedal (Up) Turn the lock plate on the dump lever to the side so that the dump lever can be moved. Dump pedal is linked to the dump lever. Step lightly on the dump pedal (up) to raise the bucket.
Operation Using Safety Prop • Place the safety prop under the bucket when inspecting or working under the bucket. • Make certain to undo the safety prob before lowering the bucket. Raise the bucket. Hold the bucket with the safety prop. Safety Prop 3570M-0403-060E -26-...
Operation Folding/Unfolding Step • Hold the step firmly when folding or unfolding the step. Make certain that hands or fingers are not in the way to be caught by the step when folding or unfolding. • Make certain that the step is securely locked with the step lock in either position.
• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a month, and a yearly inspection once a year. • Some maintenance procedures described below may require special knowledge or tools and instruments. Contact your Canycom representative to perform such procedures. Schedule...
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Description Note Valve clearance shall be correct. Contact your Canycom * this may be skipped if there is no noise due r e p r e s e n t a t i v e f o r V a l v e √...
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Maintenance Schedule Item Description Note Belt tension shall be properly adjusted. Inspecting/Adjusting: √ √ Page 46 Drive Belts Belt shall be free of damages, excessive √ √ wear, or dirt; shall be free of oil or grease. Irregular noise or overheating shall not be √...
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Maintenance Schedule Item Description Note Parking brake shall work properly. Adjusting: Page 47 √ √ √ Parking brake shall be able to hold the Parking Brake √ √ machine on a 20-degree slope. Rods, links, and wires in linkage shall be free √...
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Maintenance Schedule Item Description Note Shall work smoothly. √ √ There shall be no leak when extending and √ √ contracting cylinder. Extend cylinder fully under load and hold. Stroke shall be within the range specified by √ H y d r a u l i c manufacturer.
Maintenance List of Fluids and Lubricants Item Schedule Grade Cap. Ref. Fuel As needed. Automotive Unleaded 20 L Page 15 Gasoline (5.28 US Gal.) Engine Oil Engine Oil Fill API rating: SE or better. Inspect daily. Fill as needed. 1.4 [1.55]L SAE rating: 10W-30 Change (1.48 [1.64]...
Maintenance List of Consumables and Spares Item Part No. Schedule Qty. Ref. Engine Inspect every 50 hours. Air Cleaner Element Page 39 Replace if defective. Initially: 50 hours. Oil Filter Page 39 Every 150 hours afterwards. Spark Plug(NGK BP6ES) Replace if defective. Page 40 Drive Train Drive Belt (SB48)
Maintenance Removing and Installing Body Panels • Cut or pinch hazard exists when removing or installing body panels; beware of sharp edges and pinch points. • Make certain to reinstall panels after removing for repairs or inspection. Engine Compartment Removing the Back Panel Unfasten (9) bolts to remove the back panel.
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Maintenance Removing the Control Rod Cover Remove the back panel. (Page 35) Unfasten (4) bolts to remove the control rod cover. Control Rod Cover Installing the Control Rod Cover Hold the control rod cover in place and 3570M-0505-040E fasten bolts to install the control rod cover. Install the back panel.
Maintenance Engine • Always stop the engine before servicing. • An engine that has been running is very hot. Allow the engine to cool before servicing, or severe burns may result. Engine Oil • Dispose of the drained oil properly. •...
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Maintenance Pull out the dip stick. Wipe oil off of the dipstick with clean cloth. Upper Limit Insert the dipstick and pull it out again. Check oil level. Oil level should be between the two dimples indicating the upper and lower limits.
Maintenance Oil Filter Remove the left side panel and back panel. Oil Filter Cartridge (Page35) Drain oil. (Page 37) 3. Follow the instructions in the Operator's Manual for the engine to change the oil filter cartridge. Fill oil. (Page 37) Run the engine and make sure that there is 3570M-0506-060E no leak at the filter mount.
Maintenance Remove the air cleaner element. Air Cleaner Element Follow the instructions in the Operator's Manual for the engine to clean or change the air cleaner element. Put the air cleaner element and air cleaner lid back in place. Undo the engine hood stay and close the engine hood.
Maintenance Drive Train • Stop the engine when servicing the drive train. • Allow the machine to cool off before servicing. The engine is very hot after operation and may pose a burn hazard. Tracks • Support the machine securely on a firm, level surface with jack stands when servicing.
Maintenance Adjusting Jack up and support the machine parallel to the ground. Loosen the lock nut. Adjust the track with adjust bolt so that the clearance between the track and the wheels at the furthest are between 20 and 30mm (0.79"...
Maintenance Changing Have an appropriate oil drain pan. Lift the bucket and hold the bucket with the safety prop. (Page 26) Lock the dump lever with lock plate. Remove the drain plug to drain fluid. Drain Plug Wipe the drain plug and drain hole clean. Put the drain plug back in place.
Maintenance NOTE • Replace both the line filter cartridge and the suction filter element when hydraulic fluid is changed. • Do not use the filter wrench when tightening the filter cartridge. Tighten it by hand. Changing Suction Filter Park the machine on a level ground. Lift the bucket and hold the bucket with the safety prop.
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Maintenance • Dispose of the drained oil properly, according to the national and local regula- tions. Inspecting Park the machine on a level ground. Remove the inspection plug and inspect if the oil level is at the inspection hole. Fill oil if the level is low.
Visually inspect the belts. Replace the belt if damaged. Install the left side panel back in place. (Page 35) NOTE • Contact your CANYCOM representative when the belt needs to be replaced. Adjusting Remove the back and the left side panels. (Page 35)
Maintenance Belt Stoppers Adjusting Remove the left side panel. (Page 35) Engine Pulley Move the clutch lever to [ (engaged)] position. Bolt L o o s e n t h e b o l t s t h a t f a s t e n t h e b e l t stoppers.
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Maintenance Locate the spring on the brake linkage. Measure the distance between the spring hooks; the distance shall be between 66 and Spring 68mm (2.60" and 2.68" respectively). 66 - 68mm I n s t a l l t h e b a c k p a n e l b a c k i n p l a c e . (Page35) 3570M-0507-130E Adjusting...
Maintenance Control Stick NOTE • Control stick is properly adjusted at the time of shipment. Adjustment is needed only when the transmission, the control stick itself, or its linkage is replaced or dismantled. Inspecting Start the engine and increase the engine s p e e d b y m o v i n g t h e t h r o t t l e l e v e r t o (fast)] position.
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Maintenance Adjusting - When the Left Track Moves Loosen the lock nuts (D). Rotate the rod (Е) until the left track does not Rod End (F) move. - When the track moves forward, turn the rod so that the distance between the rod ends Lock Nut (D) (F) becomes longer.
Maintenance Greasing and Lubricating • Follow the maintenance schedule to grease and lubricate the machine. Lack of grease or lubrication may result in rust, excessive wear or seizure. Grease and lubricate the greasing and lubricating points. Greasing Lubricating Points Points 3570M-0507-170E NOTE •...
Visually inspect the belt. Replace the belt if damaged. Install the left side panel back in place. (Page 35) NOTE • Contact your CANYCOM representative when the belt needs to be replaced. Adjusting Adjust Nut Tension Arm Locate the tension arm spring. Loosen the Lock Nut lock nut.
Maintenance Electrical System • Always stop the engine and turn the ignition switch to [ (OFF)] position, and disconnect the negative (-) terminal of the battery when servicing the electrical system. Battery • Explosion hazard. Keep open flame or spark away from battery. Hydrogen gas generated during charging is extremely explosive.
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Maintenance • Always remove the battery from the machine before charging. Failure to do so causes damage to the electrical components and wiring. • Follow the battery charger user's manual when charging. Inspecting Battery Bracket Park the machine on a level ground. Remove the right side and back panels.
Maintenance When the battery is fully charged, put the filler plugs back in place and install the battery. Connect the (+) cable from the terminal. Connect the (-) cable from the terminal. 10. Install the right side and back panels. back in place.
Maintenance After Use Care • Do not wash the engine, control panel, electrical parts, or tank caps with air breather with running water; water may enter inside and cause rust or damage. • Clean the machine after use; leaving dirt or foreign objects may cause damage. •...
Maintenance Storage • Fire hazard; do not store the machine where there is a possiblity of ignition. • Do not wash the engine or control panel with running water; water may enter inside and cause rust or damage. • Clean the machine before storage; leaving dirt or foreign objects may cause damage.
Troubleshooting chart below. If the malfunction or abnormal condition is not listed in the chart, or the suggested measure does not solve the problem, consult with your CANYCOM representative. • Some corrective measures listed below require special knowledge and/or equipment.
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→Fill fuel. Page 14 Cold engine. →Warm up the engine. Other (other than the →Please contact Engine stalls. above). your CANYCOM representative. Out of fuel →Fill fuel. Page 14 Piston seizure due to →Please contact insufficient or bad oil. your CANYCOM representative.
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M a l f u n c t i o n P o s s i b l e C a u s e Corrective Measure R e f . →Please contact Excessive oil your CANYCOM consumption representative. Insufficient amount of →Fill oil. Page 37 engine oil.
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Brake does not work B r a k e Other (other than the →Please contact well. above). your CANYCOM representative. Not properly adjusted. →Adjust. Page 41 Other (other than the →Please contact Track does not move T r a c k above).
Transporting Hauling • Park the transporter (truck) on a level ground. Always use chocks to secure the wheels. • Do not allow bystandars to come close to the machine or the transporter when loading or unloading the machine. • Use only the loading ramps with sufficient strength (to withstand the combined weight of the machine and the operator), width (more than 1.2 times the width of the track), and length (more than 3 times the height of the loading deck of the transporter), and have anti-slip ramp surfaces.
Transporting Loading and Unloading Height 3570M-0701-010E Loading to the Transporter Park the transporter. Secure the wheels with chocks. Place the loading ramps. Secure the hooks of the ramps firmly and flush with the loading deck. Fold the step. (Page 27) In the walk-behind mode, drive the machine slowly backward onto the loading deck.
Transporting Hoisting • Use hoisting (slinging) attachments (wire ropes, chains, etc.) of sufficient strength. Always use the ones of the same length when more than one is used. • Always unload the machine before hoisting. Attach hoisting wire ropes to the 4 lift hooks located on the corners of the machine.
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Questions and answers
with all new sensors why will bucket lift up and turn left but not right from center