Matrix Fitness C5x-03 Service Manual
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Matrix Fitness C5x-03 Service Manual

Matrix Fitness C5x-03 Service Manual

Matrix c5x-03 climb mill service manual
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C 5 x - 0 3 C l i m b m i l l
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  • Page 1 C 5 x - 0 3 C l i m b m i l l S E R V I C E M A N U A l...

  • Page 2: Table Of Contents

    TAblE of CoNTENTS CHAPTER 1: SERIAl NUMbER loCATIoN ............1 CHAPTER 2: IMPoRTANT SAfETy INSTRUCTIoNS Read and Save These Instructions ................3 Electrical Requirements ..................... 4 Locating the Unit ......................5 CHAPTER 3: PREVENTATIVE MAINTENANCE Recommended Cleaning Tips ..................6 Care and Maintenance Instructions ................
  • Page 3 TAblE of CoNTENTS 9.17 Speed Sensor Replacement ..................62 9.18 Control Zone Replacement ..................63 9.19 Proximity Sensor Replacement ................... 64 9.20 Testing the Climb Mill ....................65 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.1 Climb Mill Specifications .................... 66 10.2 Assembly Hardware ....................

  • Page 4: Chapter 1: Serial Number Location

    CHAPTER 1: SERIAl NUMbER loCATIoN 1.1 SERIAl NUMbER loCATIoN SERIAl NUMbER loCATIoN...
  • Page 5 CHAPTER 1: SERIAl NUMbER loCATIoN 1.1 SERIAl NUMbER loCATIoN - CoNTINUEd Console serial number loCation CoNSolE SERIAl NUMbER loCATIoN...

  • Page 6: Chapter 2: Important Safety Instructions

    CHAPTER 2: IMPoRTANT SAfETy INSTRUCTIoNS 2.1 REAd ANd SAVE THESE INSTRUCTIoNS This Climb Mill is intended for commercial use. To ensure your safety CAUTIoN! If you experience chest pains, nausea, dizziness, or and protect the equipment, read all instructions before operating the shortness of breath, stop exercising immediately and consult MATRIX Climb Mill. your physician before continuing. When using an electrical product, basic precautions should always be CAUTIoN! Any changes or modifications to this equipment followed including the following:...

  • Page 7: Electrical Requirements

    CHAPTER 2: IMPoRTANT SAfETy INSTRUCTIoNS 2.2 ElECTRICAl REQUIREMENTS The Matrix Climb Mill must be AC powered. The Climb Mill is capable of being daisy chained together (up to 3 units per dedicated 15 amp circuit) using a Matrix provided daisy chain (sold separately). Any alterations to the standard Matrix power cord will void all warranties. MATRIX dEdICATEd CIRCUIT/ElECTRICAl REQUIREMENT INfo All Matrix Climb Mills require the use of a 15 amp or 20 amp “dedicated circuit,”...

  • Page 8: Locating The Unit

    CHAPTER 2: IMPoRTANT SAfETy INSTRUCTIoNS 2.3 loCATINg THE UNIT loCATIoN of THE UNIT: Place the unit on a level surface and away from direct sun light. The intense UV light can cause discoloration of plastics. Locate in an area with cool temperatures and low humidity. Leave a clear zone behind the unit of at least 24". This zone must be clear of any obstruction and allow the user a clear exit path from the unit.

  • Page 9: Chapter 3: Preventative Maintenance

    CHAPTER 3: PREVENTATIVE MAINTENANCE 3.1 RECoMMENdEd ClEANINg TIPS In order to maximize life span, and minimize down time, all Matrix fitness Equipment requires regularly scheduled cleaning. yoU wIll NEEd: - Mild dish soap and water mixture in a spray bottle (10:1 water to soap ratio).

  • Page 10: Care And Maintenance Instructions

    CHAPTER 3: PREVENTATIVE MAINTENANCE 3.2 CARE ANd MAINTENANCE INSTRUCTIoN In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items, the frequency of which they should be done, and a check list to sign off each time service is completed for a specific machine.

  • Page 11: Chapter 4: Console Overlay And Workout Description

    CHAPTER 4: CoNSolE oVERlAy ANd woRkoUT dESCRIPTIoN 4.1 CoNSolE dESCRIPTIoN C5X CoNSolE dESCRIPTIoN WORKOUT KEYS: Simple program view and selection buttons. GO: One touch start. ENTER: To confirm each program setting. uP / DoWn leVel: Easy information and level selection. UP / DOWN TIME: Easy information and time adjustment. stoP: Ends workout and shows workout summary data.

  • Page 12: Workout Setup Steps

    CHAPTER 4: CoNSolE oVERlAy ANd woRkoUT dESCRIPTIoN 4.2 woRkoUT SETUP STEPS FITNESS TEST (WFI) To set up a workout, choose the program wanted, then press ENTER. - The WFI (Wellness Fitness Initiative) protocol is a test used by firefighters in a series of intervals lasting a Follow the prompts to begin your workout.

  • Page 13: Chapter 5: Manager Mode

    CHAPTER 5: MANAgER ModE 5.1 USINg MANAgER ModE The Manager's Custom Mode allows the club owner to customize the Climb Mill for the club. 1) To enter Manager Mode, press and hold down the LEVEL UP and DOWN keys. Continue to hold down these two keys until the display reads Manager Mode and hit ENTER (Figure A).

  • Page 14: Manager Mode Overview

    CHAPTER 5: MANAgER ModE 5.2 MANAgER ModE oVERVIEw CUSTOM SETTING DEFAULT MINIMUM MAXIMUM DESCRIPTION Maximum Time 60 min 5 min 99 min Sets the total run time of any program. Default Time 30 min 5 min Maximum Workout time when GO is pressed or when no time is selected Time during program set up.

  • Page 15: Chapter 6: Engineering Mode

    CHAPTER 6: ENgINEERINg ModE 6.1 USINg ENgINEERINg ModE To enter Engineering Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Engineering Mode. Press ENTER to go into Engineering Mode. CodE dEfAUlT oPTIoNS...

  • Page 16: Chapter 7: Service Mode

    CHAPTER 7: SERVICE ModE 7.1 USINg SERVICE ModE To enter Service Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Service Mode. Press ENTER to go into Service Mode. CodE dEfAUlT oPTIoNS...

  • Page 17: Chapter 8: Troubleshooting

    CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS C5X-C ElECTRICAl bloCk dIAgRAM...
  • Page 18 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd...
  • Page 19 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd P01 - dIgITAl CoMMUNICATIoN wIRE P13- SPEEd SENSoR EXTENSIoN wIRE...
  • Page 20 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd P27 - HANd PUlSE wIRES...
  • Page 21 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd P31 - PRoXIMITy SENSoR wIRE P04 - ECb loAd wIRE...
  • Page 22 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd P19 - PowER SENSoR wIRE P18 - CoNTRol ZoNE SENSoR wIRE...
  • Page 23 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd g18 - H/P CoNNECT wIRE...

  • Page 24: Lcb Error Indicators

    CHAPTER 8: TRoUblESHooTINg 8.2 lCb ERRoR INdICAToRS...
  • Page 25 CHAPTER 8: TRoUblESHooTINg 8.2 lCb ERRoR INdICAToRS - CoNTINUEd dESCRIPTIoN dISPlAy STATUS lEd1 LCB Status Flashing - Normal OFF - Default lEd2 Start or Stop Flashing - Workout Start Off - Workout Stop lEd3 Safety Stop (E-Stop) Light - E-Stop Active Off - E-Stop Not Active lEd4 Safety Key action status...

  • Page 26: Error Code Troubleshooting - 01Ac

    CHAPTER 8: TRoUblESHooTINg 8.3 ERRoR CodE TRoUblESHooTINg - 01AC ERRoR CodE 01AC 1) SyMPToM: a. 01AC - Electro magnet (ECB) over current. 2) SolUTIoN: a. On standby mode, measure the resistance on ECB1 and ECB2. Please check the ECB extension cable connection at the LCB (pins 1 & 3 for ECB1, pins 2 &...

  • Page 27: Error Code Troubleshooting - 01Af

    CHAPTER 8: TRoUblESHooTINg 8.4 ERRoR CodE TRoUblESHooTINg - 01Af ERRoR CodE 01Af 1) SyMPToM: a. 01AF - Electro magnet (ECB) disconnected. 2) SolUTIoN: a. Check the connection of the ECB extension cable from the LCB to the ECB (Figure A). b.

  • Page 28: Error Code Troubleshooting - 02A0

    CHAPTER 8: TRoUblESHooTINg 8.5 ERRoR CodE TRoUblESHooTINg - 02A0 ERRoR CodE 02A0 1) SyMPToM: a. 02A0 - Encoder error. b. The unit is in PAUSE Mode at all times. 2) SolUTIoN: a. Check the connection of the speed sensor cable from the LCB to the speed sensor (Figure A). b.

  • Page 29: Error Code Troubleshooting - 02Be / 04Bf

    CHAPTER 8: TRoUblESHooTINg 8.6 ERRoR CodE TRoUblESHooTINg - 02bE / 02bf ERRoR CodE 02bE / 02bf 1) SyMPToM: a. 02BE - DC brake error (If movement is detected when the brake is in stop mode). b. 02BF - DC brake error (The brakes current is over 1A for a continuous 3 sec.). 2) SolUTIoN: a.

  • Page 30: Error Code Troubleshooting - 02C0

    CHAPTER 8: TRoUblESHooTINg 8.7 ERRoR CodE TRoUblESHooTINg - 02Co ERRoR CodE 02C0 1) SyMPToM: a. 02C0 - DC brake in manual mode. 2) SolUTIoN: a. Check if the DC brake is in the “ Right “ lock position (Figure A). Release the brake (move to the left) if in lock position. b.

  • Page 31: Error Code Troubleshooting - 02C1

    CHAPTER 8: TRoUblESHooTINg 8.8 ERRoR CodE TRoUblESHooTINg - 02C1 ERRoR CodE 02C1 1) SyMPToM: a. 02C1 -Speed tracking error (the speed tracking is off by at least 10 rpms for a continuous 20 sec). 2) SolUTIoN: a. Adjust the speed sensor position and clean the speed sensor of any debris (Figure A). b.

  • Page 32: Error Code Troubleshooting - 04A0

    CHAPTER 8: TRoUblESHooTINg 8.9 ERRoR CodE TRoUblESHooTINg - 04A0 ERRoR CodE 04A0 1) SyMPToM: a. 04A0 - Console has no communication or is disconnected. 2) SolUTIoN: a. Check the console cable connections at the LCB (Figure A) and console (Figure B). b.

  • Page 33: Error Code Troubleshooting - 04B0

    CHAPTER 8: TRoUblESHooTINg 8.10 ERRoR CodE TRoUblESHooTINg - 04b0 ERRoR CodES 04b0 1) SyMPToM: a. 04B0 - LCB no communication response for over 3 seconds. . 2) SolUTIoN: a. Check the console cable connections at the LCB (Figure A) and console (Figure B). b.

  • Page 34: Troubleshooting - No Power To The Console

    CHAPTER 8: TRoUblESHooTINg 8.11 TRoUblESHooTINg - No PowER To THE CoNSolE No PowER To THE CoNSolE 1) SyMPToM: a. The unit is not getting power from the outlet. b. The LCB is not getting power from the power receptacle. c & d. The LCB LEDs are lit, but there is no power to the console. 2) SolUTIoN: a.

  • Page 35: Troubleshooting - Heart Rate Issues

    CHAPTER 8: TRoUblESHooTINg 8.12 TRoUblESHooTINg - HEART RATE ISSUES HEART RATE ISSUES 1) SyMPToM: a. No heart rate. b. Erratic or consistently high heart rate. 2) SolUTIoN: a. With a multi-meter set for DC Voltage, place one prong of the multi-meter on each of the heart rate plates on the handlebar (Figure A). A correctly connected HR grip will have a DC Voltage reading of between .5 and 2.0VAC.
  • Page 36 CHAPTER 8: TRoUblESHooTINg 8.12 TRoUblESHooTINg - HEART RATE ISSUES - CoNTINUEd - Remove the 2 screws going into the handlebar connection frame from the bottom (Figure E). - Remove the 3 screws going into the handlebar connection frame from the top (Figure F). fIgURE E fIgURE f - Pull the handlebars out of the handlebar connection frame, and disconnect the HR wiring on each side (Figure G).
  • Page 37 CHAPTER 8: TRoUblESHooTINg 8.12 TRoUblESHooTINg - HEART RATE ISSUES - CoNTINUEd - Remove the console and perform a continuity test on the wiring going from the handlebar connection frame to the console. With a multi-meter set for ohms, place one prong on the HR grip wiring coming out of the console mast (Figure K) and one prong on the wiring that connects to the handlebar wiring (Figure L - match red with red and white with white).

  • Page 38: Troubleshooting - Toggle Issues

    CHAPTER 8: TRoUblESHooTINg 8.13 TRoUblESHooTINg - TogglE ISSUES TogglE ISSUES 1) SyMPToM: a. No response on the grip toggles b. The console beeps when the toggles are pressed, but no change on console. 2) SolUTIoN: a. Remove the screws holding the 2 halves of the HR grip together (Figure A). - Check the connection of the toggle wiring to the toggle keypad (Figure B).
  • Page 39 CHAPTER 8: TRoUblESHooTINg 8.13 TRoUblESHooTINg - TogglE ISSUES - CoNTINUEd - Remove the 2 screws going into the handlebar connection frame from the bottom (Figure E). - Remove the 3 screws going into the handlebar connection frame from the top (Figure F). fIgURE E fIgURE f - Pull the handlebars out of the handlebar connection frame, and disconnect the grip wiring on each side (Figure G).
  • Page 40 CHAPTER 8: TRoUblESHooTINg 8.13 TRoUblESHooTINg - TogglE ISSUES - CoNTINUEd - Remove the console and perform a continuity test on the wiring going from the handlebar connection frame to the console. With a multi-meter set for ohms, place one prong on the grip wiring coming out of the console mast (Figure K) and one prong on the wiring that connects to the handlebar wiring (Figure L - match blue with blue, green with green, and yellow with yellow).

  • Page 41: Chapter 9: Part Replacement Guide

    CHAPTER 9: PART REPlACEMENT gUIdE 9.1 SIdE CoVER REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Pull up on the Control Zone carefully (Figure A). 3) Unplug the wire connector from the Control Zone and remove the Control Zone from the unit (Figure B). fIgURE A fIgURE b 4) Remove the 3 screws and remove the small Matrix logo cover at the top of the stairs (Figures C &...
  • Page 42 CHAPTER 9: PART REPlACEMENT gUIdE 9.1 SIdE CoVER REPlACEMENT - CoNTINUEd 5) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logo cover (Figures E & F). fIgURE E fIgURE f 6) Remove the 4 screws holding the side cover to the frame and pull up on the side cover to remove it (Figures G & H). fIgURE g fIgURE H 7) Reverse Steps 1-6 to install a new side cover.

  • Page 43: Console Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.2 CoNSolE REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the 5 screws that hold the console to the console mast (Figure A). 3) Disconnect the console cable and other wiring from the console, then remove the console (Figure B). fIgURE A fIgURE b 4) Connect the wiring to the new console.

  • Page 44: Console Overlay / Keypad Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.3 oVERlAy & kEyPAd REPlACEMENT NOTE: The instructions below are for console overlays / keypads replacement, but the procedure is the same regardless of where the overlay / keypad is. 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.2.
  • Page 45 CHAPTER 9: PART REPlACEMENT gUIdE 9.3 CoNSolE kEyPAd / oVERlAy REPlACEMENT - CoNTINUEd 7) Peel part of the protective film from the back of the overlay (Figure E). 8) Push the overlay ribbon cable through the hole in the console and plug it in (Figure F). fIgURE E fIgURE f 9) Match the overlay to the cutout on the console (Figure G).

  • Page 46: Front Shroud Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.4 fRoNT SHRoUd REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove all of the cables from the front cover (Figure A). 3) Remove the 2 screws from the front cover and remove it (Figure B). fIgURE A fIgURE b 4) Remove both side covers as outlined in Section 9.1.
  • Page 47 CHAPTER 9: PART REPlACEMENT gUIdE 9.4 fRoNT SHRoUd REPlACEMENT - CoNTINUEd 8) Disconnect the hand pulse and quick key cables on the inside of the console mast (Figure E). 9) Remove the 8 screws holding the lower handlebar set to the console mast (Figure F). fIgURE E fIgURE f 10) Remove the 4 screws that attach the console mast to the frame (Figure G).

  • Page 48: Lower Control Board (Lcb) Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.5 lowER CoNTRol boARd (lCb) REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove all wiring from the front cover and remove it from the machine as outlined in Section 9.4. 3) Disconnect all wiring from the LCB (Figure A).

  • Page 49: Upper Handlebar Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.6 UPPER HANdlEbAR REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the 5 screws holding the upper handlebar set to the console mast (Figure A). 3) Pull out the right handlebar and hand grip cable (Figure B). fIgURE A fIgURE b 4) Disconnect the wiring that connects the left hand grip cable to the hand pulse extension wire (Figure C).
  • Page 50 CHAPTER 9: PART REPlACEMENT gUIdE 9.6 UPPER HANdlEbAR REPlACEMENT SET - CoNTINUEd 6) Disconnect the wire that connects the left hand grip cable to the hand pulse extension wire (Figure E). 7) Remove the 2 screws on each side holding the front of the upper handlebar set to the lower handlebar set (Figure F). fIgURE E fIgURE f 8) Remove the 2 screws on each side holding the rear of the upper handlebar set to the lower handlebar set (Figure G).

  • Page 51: Lower Handlebar Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.7 lowER HANdlEbAR SET REPlACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the upper handlebar set as outlined in Section 9.6. 3) Remove the 8 screws holding the lower handlebar set to the console mast (Figure A). 4) Remove the 2 screws holding the lower handlebar set to the frame handlebar set, then remove the lower handlebar (Figure B).

  • Page 52: Handlebar Service

    CHAPTER 9: PART REPlACEMENT gUIdE 9.8 HANdlEbAR SERVICE 1) Turn off the power and disconnect the cord from the machine. 2) All items on the handlebar are removed using a Phillips screwdriver from the underside of the bar. 3) Once the screws are removed, lift the part carefully then disconnect any wire connections to fully remove the part. This includes any resistance, pause / stop buttons, and the heart rate grip plates (Figures A &...

  • Page 53: Stair Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.9 STAIR REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the side covers as outlined in Section 9.1. 3) Remove the front shroud as outlined in Section 9.4. 4) Turn the brake bar to the right to lock the stairs in place (Figure A). 5) Remove the X shaped clip from the long axle on the upper side of the stair needing to be replaced (Figure B).
  • Page 54 CHAPTER 9: PART REPlACEMENT gUIdE 9.9 STAIR REPlACEMENT - CoNTINUEd 7) Remove the axle from the lower side of the stairs needing to be replaced following the same procedure as Steps 4-6. 8) Remove the stair set when you have removed both axles (Figure E). 9) Remove the E-shaped clip from the short axle between the 2 portions of the stair set (Figure F).

  • Page 55: Drive Set Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.10 dRIVE SET REPlACEMENT * NOTE: It is recommended that 2 technicians be present when replacing or removing the drive set. While it is not necessary to remove the side covers or a set of stairs, it makes it much easier to remove the drive set if these parts are removed for accessibility. 1) Turn off power and disconnect the cord from the machine. 2) Turn the 2 plastic screws counter-clockwise and remove the Matrix logo covers on both sides of the machine. 3) Turn the brake lever to the right to lock the stairs (Figure A) to prevent movement that could cause injury.
  • Page 56 CHAPTER 9: PART REPlACEMENT gUIdE 9.10 dRIVE SET REPlACEMENT - CoNTINUEd 9) While a tech is pushing the drive set towards the front of the unit (the drive set will still be supported by the guide screw - Figure G), the other tech should remove the chain from the sprocket simultaneously (Figure H).

  • Page 57: Chain Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.11 CHAIN REPlACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the side covers as outlined in Section 9.1. 3) Remove at least 3 sets of stairs as outlined in Section 9.9 to expose a significant portion of the chain. 4) Before removing the chain, measure the distance of the chain run from the middle of the front bearing seat to the middle of the rear bearing seat (Figure A).
  • Page 58 CHAPTER 9: PART REPlACEMENT gUIdE 9.11 CHAIN REPlACEMENT - CoNTINUEd 8) Remove the 2 seal rings from where the join link was just removed (Figure E). 9) The chain can now be removed. fIgURE E 10) Reverse Steps 1-9 to install a new chain. When installing a new chain, it is important to pay attention to the join plates. The join plates are wider than the chain itself.

  • Page 59: Brake Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.12 bRAkE REPlACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the Matrix logo covers from each side of the machine. 3) Turn the brake lever to the right to lock the stairs and prevent movement that could cause injury. 4) Disconnect the brake and both fan wire connections (Figure A).

  • Page 60: Fan Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.13 fAN REPlACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the Matrix logo covers from each side of the machine. 3) Turn the brake lever to the right to lock the stairs and prevent movement that could cause injury. 4) Disconnect the brake and both fan wire connections (Figure A).

  • Page 61: Ecb Belt Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.14 ECb bElT REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logo cover (Figures A & B). fIgURE A fIgURE b 3) Turn the brake to the right to lock the stairs.

  • Page 62: Drive Belt Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.15 dRIVE bElT REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the drive set as outlined in Section 9.10. 3) Loosen the belt tension nut (Figure A) and screw (Figure B) until there is enough slack in the drive belt to remove it (Figure C). 4) Use a straight edge to make sure that the pulley and encoder pulley are in a straight line (Figure D).

  • Page 63: Ecb Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.16 ECb REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Follow the steps outlined in Section 8.4 to test the new ECB before installing it. 3) Remove the drive set as outlined in Section 9.10. 4) Disconnect the brake and both fan wire connections (Figure A).
  • Page 64 CHAPTER 9: PART REPlACEMENT gUIdE 9.16 ECb REPlACEMENT - CoNTINUEd 8) Loosen the remaining 2 screws to remove the 2 regular nuts (Figure E). Then remove the ECB. 9) There should be 4 screws & ferrules remaining to mount the new ECB (Figure F). fIgURE E fIgURE f 10) Install a new ECB onto the 4 screws / ferrules.

  • Page 65: Speed Sensor Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.17 SPEEd SENSoR REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the left side Matrix logo cover. 3) Disconnect the speed sensor wire (Figure A). NOTE: Use 2 hands to disconnect the speed sensor wire. Do not pull the socket downwards to disconnect as it will damage the connector.

  • Page 66: Control Zone Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.18 CoNTRol ZoNE SENSoR REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Pull up on the Control Zone carefully (Figure A). 3) Unplug the wire connector from the Control Zone and remove the Control Zone from the unit (Figure B). fIgURE A fIgURE b 4) Remove the 8 screws to disassemble the Control Zone sensor from the Control Zone (Figure C), then remove the Control Zone sensor.

  • Page 67: Proximity Sensor Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.19 PRoXIMITy SENSoR REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the left side Matrix logo cover. 3) Remove the proximity sensor cable from the LCB, and cut any wire ties holding the cable to the frame (Figure A). 4) Remove the 2 screws holding the proximity sensor to the frame (Figure B), and remove the proximity sensor.

  • Page 68: Testing The Climb Mill

    CHAPTER 9: PART REPlACEMENT gUIdE 9.20 TESTINg THE ClIMb MIll oNCE THE UNIT oR REPlACEMENT PART IS fUlly INSTAllEd ANd ASSEMblEd ANd PRoPERly PlACEd oN THE flooR, USE THE followINg INSTRUCTIoNS To TEST THE MACHINE: 1) Enter Engineering Mode (LEVEL UP and DOWN for 3 seconds) and input the serial number of the console. Also set the Machine Type and enter Service Mode to verify that the Date and Time are correct.

  • Page 69: Chapter 10: Climb Mill Specifications And Assembly Guide

    CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.1 ClIMb MIll SPECIfICATIoNS moDel MODEL TYPE C5x CLIMBMILL FRAME PART # C-5X/7X-02-F CONSOLE PART # C-5X-02-C FEATURES STEP HEIGHT 10” / 25.4 CM CONTACT & WIRELESS HR ULTRA NON-SLIP PEDALS ERGONOMICALLY DESIGNED HANDRAILS AND HANDLEBAR DESIGN HORN THUMB SWITCH CONTROLS...

  • Page 70: Assembly Hardware

    CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.2 ASSEMbly HARdwARE QUANTITy SkETCH dESCRIPTIoN PACkAgE ColoR SOCKET HEAD SCREW BLACK (M8 X 25L) SOCKET HEAD SCREW BLUE (M8 X 20L) SOCKET HEAD SCREW GREEN (M8 X 35L) SOCKET HEAD SCREW GREEN (M8 X 16L) SOCKET HEAD SCREW...

  • Page 71: Climb Mill Assembly Steps

    CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.3 ClIMb MIll ASSEMbly STEPS STEP 1 - blACk HARdwARE bAg 1) Open the Black hardware bag. 2) Carefully route the wires up the console mast. 3) Attach the console mast to the frame using the provided bolts. Secure tightly being careful not to pinch any wires.
  • Page 72 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.3 ClIMb MIll ASSEMbly STEPS - CoNTINUEd STEP 2 - blUE & gREEN HARdwARE bAgS 1) Open the Blue and Green hardware bags. 2) Attach the Lower Handlebar using the provided bolts. Tighten securely at the base and mast. 3) Attach the Upper Handlebar using the provided bolts.
  • Page 73 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.3 ClIMb MIll ASSEMbly STEPS - CoNTINUEd STEP 3 - CoNSolE 1) Remove the five pre-attached console screws from the back of the console. 2) Carefully connect all wires coming from the mast to the inside of the console. NOTE: Depending on the console, not all cables coming from the mast need to be connected.
  • Page 74 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.3 ClIMb MIll ASSEMbly STEPS - CoNTINUEd STEP 4 - bASE STEP 1) Connect the wires from the Base Frame to the Base Step. 2) Lift the Base Step over the caster wheels. Push down firmly on both sides until it seats firmly. 3) Slide the Sweat Collection Tray under the Climb Mill, latching the handle to the base.

  • Page 75: Stabilizing The Climb Mill

    CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.4 STAbIlIZINg THE ClIMb MIll stabiliZinG tHe matrix C5x-03 Climb mill The Matrix Climb Mill should be level for optimum use. Locate a level, stable surface to position the equipment. The equipment has leveling transport wheels located under the "Control Zone"...

  • Page 76: Mye Tv Bracket Installation Instructions

    CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.5 MyE TV bRACkET INSTAllATIoN INSTRUCTIoNS The Matrix Climb Mill is capable of having a MYE Entertainment or Web Ready (PCTV) television installed using an integrated bracket. Follow the instructions below to install the MYE TV and TV bracket, and the instructions located in the TV owner's manual to program the television. 1) Turn off power, and remove the cord from the machine.
  • Page 77 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.5 MyE TV bRACkET INSTAllATIoN INSTRUCTIoNS - CoNTINUEd 7) Run the white end from the Y cable through the headphone jack hole in the console plastic, and plug it into the headphone jack sent with the TV bracket set (Figure G).
  • Page 78 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.5 MyE TV bRACkET INSTAllATIoN INSTRUCTIoNS - CoNTINUEd 13) Press the entertainment keypad / overlay into the cutout in the console plastic (Figure M). 14) Plug the ribbon cable into the open pins on the UCB (Figure N). Make sure that the pins and ribbon cable are correctly aligned with no pins open on the UCB.
  • Page 79 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.5 MyE TV bRACkET INSTAllATIoN INSTRUCTIoNS - CoNTINUEd 19) Route the TV controller wire, power wire, and coax cable through the bracket (Figure Q). There should now be a black adaptor (power wire), white RJ45 connector labeled TO TV (controller wire), and coax cable sticking out the top of the bracket.
  • Page 80 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.5 MyE TV bRACkET INSTAllATIoN INSTRUCTIoNS - CoNTINUEd 25) Plug the controller wire into the TV (Figure W). 26) Plug the TV power wire coming from the console mast into the 4 pin black connector on the console (Figure X). fIgURE w fIgURE X 27) Attach the adaptor sent with the TV bracket kit to the coax cable coming from the TV (Figure Y).
  • Page 81 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.5 MyE TV bRACkET INSTAllATIoN INSTRUCTIoNS - CoNTINUEd 32) Plug a coax cable with a signal strength of 10 Hz into the base of the unit (Figure CC). 33) Power up the Climb Mill and test for function as outlined in Section 9.20. 34) Enter into Engineering Mode (see Section 6.1), and set the Audio Source setting for TV (Figure DD) 35) Program the TV as outlined in the TV Owner's Manual.

  • Page 82: Pctv Bracket Installation Instructions

    CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.6 PCTV bRACkET INSTAllATIoN INSTRUCTIoNS The Matrix Climb Mill is capable of having a MYE Entertainment or Web Ready (PCTV) television installed using an integrated bracket. Follow the instructions below to install the PCTV and TV bracket, and the instructions located in the PCTV owner's manual to program the television. 1) Turn off power, and remove the cord from the machine.
  • Page 83 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.6 PCTV bRACkET INSTAllATIoN INSTRUCTIoNS - CoNTINUEd 7) Run the white end from the Y cable through the headphone jack hole in the console plastic, and plug it into the headphone jack sent with the TV bracket set (Figure G).
  • Page 84 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.6 PCTV bRACkET INSTAllATIoN INSTRUCTIoNS - CoNTINUEd 13) Route the TV controller wire, net wire, power wire, and coax cable through the bracket (Figure M). There should now be a black adaptor (power wire), white RJ45 connector labeled TO TV (controller wire), yellow RJ45 connector (net wire) and coax cable sticking out the top of the bracket.
  • Page 85 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.6 PCTV bRACkET INSTAllATIoN INSTRUCTIoNS - CoNTINUEd 19) Plug the controller wire into the PCTV port on the back of the TV (Figure S). 20) Plug the net wire into the NET port on the back of the TV if wired internet will be used (Figure T). fIgURE S fIgURE T 21) If the PCTV will use wireless internet, plug the dongle into the port on the back of the TV (Figure U).
  • Page 86 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.6 PCTV bRACkET INSTAllATIoN INSTRUCTIoNS - CoNTINUEd 26) Connect the rest of the console cable connections to the console, and install the console using the 5 screws removed in Step 2. 27) Install a back cover onto the TV to cover the wire connections, secure with 4 screws (Figure Y). 28) Plug a coax cable with a signal strength of 10 Hz into the base of the unit (Figure Z).

  • Page 87: Chapter 11: Software Upgrade Procedure

    CHAPTER 11: SofTwARE UPgRAdE PRoCEdURE 11.1 SofTwARE UPgRAdE PRoCEdURE 1. Create a file on the USB flash drive which will be used. The folders should be MATRIX\FW\UCB (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called UCB). Or you can put USB flash drive into the console and press ENTER, 9, 0, 0, 1, ENTER on the keypad and the USB will create the folders (Figure A) 2.
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