Electrically power assisted cycle, pedelec (184 pages)
Summary of Contents for Univega Alpina HT-E70
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User Manual | Pedelec with centre motor User Manual | Pedelec with front motor User Manual | Pedelec Impulse User Manual | Pedelec Groove VII User Manual | BionX VIII User Manual | Bosch Not included in this document. Raleigh Univega GmbH 2012...
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General User Manual English Raleigh Univega GmbH 2012...
1 The bike and its components Handlebar Handlebar stem Bell Headset Front light 6 Mudguard Fork Front wheel brake 9 Tyres 10 Wheels 11 Bottom bracket 12 Pedals 13 Chain 14 Rear derailleur 14 a Front derailleur 14 b Rear derailleur 15 Rear light 16 Reflector 17 Pannier rack...
2 Preface Your bike has been delivered to you fully assembled. If parts of your bike have not been installed, please con- sult your specialist cycle shop. The purpose of this User Manual is to help you use your bike safely in the manner for which is is intended, and en- joy all its benefits for many years to come.
3 Content 9.2.4 Adjusting the saddle angle 1 The bike and its components 9.2.4.1 With a two-bolt seatpost 2 Preface 9.2.4.2 With a seatpost saddle clamp 3 Content 9.2.4.3 With a suspension seatpost 4 Safety information Adjusting the handlebar position Basic safety information 9.3.1 Adjusting / aligning the handlebar height For your own safety...
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18 Repairing a puncture 20 Bike chain 18.1 Opening the brake 20.1 Maintenance of bike chains 21 Brake, brake levers and brake systems 18.1.1 Opening the cantilever or V-brake 18.1.2 Removing the hydraulic rim brake 21.1 Important information and precautionary measures 18.1.3 Opening the side-pull calliper brake 21.2 Brake lever...
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23 Add-on components 27.5 Brake pads 23.1 Pannier rack 27.6 Brake discs 23.1.1 Front pannier rack 27.7 Bike chains or toothed belts 23.1.2 Rear pannier rack 27.8 Chainrings, sprocket wheels and jockey wheels 23.2 Wheel guards / mudguards 27.9 Lamps of lighting set 23.2.1 Re-engaging the safety-release mechanism 27.10 Handlebar tapes and handle grips...
4 Safety information Information for parents and legal guardians Basic safety information Please read all the warnings and information in this User Manual carefully before using the bike. Keep this User › Make sure that your child has been taught, and Manual near your bike for ready reference.
› Be ready to brake, especially if you are not sure what lies ahead or are riding downhill. Bear in mind that with intensive use of your bike wear increases accordingly. Many bike parts, particularly on light sports bikes, are only designed for a specific period of use.
Trekking bike / all-terrain bike lations (StVZO) in Germany. When performing technical modifications, bear in mind that electrical components (ATB), if equipped in accordance must only be replaced by type-tested components. with the applicable road traffic licensing regulations 6 Intended use General information Bikes are a means of transportation for one person.
Mountain bike (MTB) / cross bike The bike is exempt from these requirements for the dura- tion of officially approved cycling events. The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended. This par- ticularly applies for non-observance of the safety informa- tion and damage resulting for example from: •...
7 Before the first ride Never inflate the tyres to less than the minimum or more than the maximum specified tyre pressure. As a rule of thumb, e.g. when on the road, you can check the tyre pressure as follows: If you press your thumbs into the inflated tyre, there should not be much give in the tyre even if you press hard.
8 Before every ride 9 Setting up the bike for the rider Road bikes or mountain bikes can also be supplied with- out pedals. Proceed as follows if you wish to fit pedals to your bike yourself: Although a great deal of care has been taken during production and assembly, parts may still come loose or change function during transportation for example.
Adjusting the seat position Make sure you fit or screw in the pedals straight, as 9.2.1 Adjusting the bike saddle otherwise you could damage the thread in the crank arm beyond repair. The seat position is decisive for your well-being and cy- cling performance.
Quick-release device › When closed, quick-release levers must lie flat against the frame, fork and saddle clamp. Make sure that quick-release devices for the hubs point backwards when closed as otherwise they could snag on obstructions when the bike is moving and open.
9.2.4.1 With a two-bolt seatpost Some seatposts have two screws for adjusting the sad- The minimum insertion depth is marked on the seat- dle angle, one in front of and one behind the seat tube. post. If this is not the case, the minimum insertion If you want to tilt the saddle forwards, loosen the rear depth must be 7.5 cm.
9.2.4.3 With a suspension seatpost › Bend your upper body towards the handlebar until you have found a position that is comfortable for Suspension seatposts reduce vibrations caused by uneven your back. roads thereby reducing stress on the spinal column. ›...
9.3.4 Adjusting the handlebar position by turning the handlebar Never tighten the handlebar stem if the maximum mark or stop mark is above the top of the shaft. If you Loosen the hexagon socket screws on the front of the cannot find a mark, insert the handlebar stem into stem.
10 Frame 9.3.5 Adjusting the handlebar height with an adjustable handlebar stem The form of the frame depends on the bike type and func- tion. Frames are manufactured from different materials With some types of handlebar stems, you can vary the –...
11 Headset 12 Fork The front wheel is held in place by the bike fork. The bike fork consists of two fork blades, the fork crown and steer- ing tube. Headset The headset is the bearing for the bike fork in the frame. If the headset has been properly adjusted, it will turn easily.
13 Suspension frame and suspension response, but does not strike through if you ride over an obstruction. It must give slightly when you sit on your elements bike. 13.1 Frame with rear suspension 13.2 Care and maintenance If you wish to ride offroad in a particularly sporty manner You can clean your full-suspension MTB in the usual man- or with a high degree of comfort, you may have opted for a ner.
14 Bottom bracket and cranks 16 Wheels Chainrings are wear parts. Their service life depends on various factors, e.g. 16.1 Checking the wheels • maintenance and care, The wheels connect the bike with the surface you are rid- ing on. The wheels are subject to a particularly high level •...
17 Tyres and inner tubes triangle backwards and forwards perpendicular to the direction of travel. › If you notice that there is play between the bear- 17.1 Tyres ings or if you encounter resistance when turning the wheel, have the hub bearing adjusted by a spe- A large number of different tyre types exist.
The tyre pressure is frequently stated in PSI. ➠ Chap- ter 30 "Technical data" contains a table which you can use to convert tyre pressures from PSI into bar. Only use tubed tyres on the designated rims. These do not have turned-up edges (rim flanges) and instead have a smooth inwards-curving surface onto which the tubed tyre is glued.
18 Repairing a puncture To inflate an inner tube with a Sclaverand or road valve, proceed as follows: To repair a puncture, you will need the following equip- ment: • Plastic tyre lever • Patches • Rubber solution • Sandpaper •...
18.1.3 Opening the side-pull calliper brake 18.2.2 Removing the rear wheel › Open the quick-release lever on the brake arm or › If your bike is equipped with derailleur gears, shift brake lever. down to the smallest sprocket. The rear derailleur does not prevent the wheel from being removed in ›...
› 2. Pull the outer casing out from the outer casing › 5. Undo the wheel nuts and put them to one side. holder of the cassette joint, and then remove the Remove the lock washers from the wheel axle. inner cable from the slit in the bracket.
18.5 Fitting the tyre and inner tube 18.6 Fitting the wheel Please note that the work steps described here are for a specific example. Please observe the information from the relevant manu- facturer or consult your specialist cycle shop. Make sure that foreign bodies do not enter the inside of the tyre.
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› 2. Fit the fixing washers onto both sides of the hub axle. Turn the shifting arm until the projections on the fixing washers engage with the slits in the Counter the clamp nut with a 10 mm spanner when dropouts.
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Installing the shifting cable with hub gears › Attach the inner cable to the pulley as shown in the illustration, pass the inner cable through the slit in › Bring the cable around to the cassette joint pulley, the cassette joint bracket, and then insert the end hold so that the inner cable fixing nut is facing to of the outer casing securely into the outer casing the outside (toward the dropout), and then slide...
19 Bike gears Check that the inner cable is correctly seated inside the pulley guide. 19.1 Derailleur gears This User Manual describes the handling of typical, com- mercially available gear-shift components for MTB, ATB, cross and road bikes. Separate instructions are provided for other components on the CD or on the web pages of the CJ-8S20 CJ-8S20...
19.1.1 Operating the shifting lever The bike chain must not be on the smallest chainring 19.1.1.1 Shifting lever on road bike at the front and the small outer rear sprocket wheel simultaneously. The bike chain must not be on the Shimano shifting lever largest chainring at the front and large inner sprocket wheel at the rear simultaneously.
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Operating the rear derailleur shifting lever Lever a: Shift to a larger sprocket. When lever a is pressed, lever b moves with it. How- Lever a engages in positions 1, 2 and 3. ever, you should avoid putting any pressure on lever b in doing so.
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Operating the front derailleur lever with trimming Trimming (noise prevention) (noise prevention), optional Depending on the position of the chain after shifting, it may rub against the outer chain guide plate or inner chain Gear shifting operations guide plate of the front derailleur and produce noise. In this case, lightly press lever a or lever b to move the front Lever a: Shift to a larger chainring derailleur until it is no longer in contact with the chain.
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TRIMMING CHAIN POSITION INDICATION LEVER OPERATION FRONT DERAILLEUR MOVEMENT large chainring Chain in contact with outer chain guide plate Lever Trimming Outer chain guide plate before trimming after trimming smaller sprockets Front derailleur movement Middle chainring Smaller sprockets Small chainring Click-in position (contact)
SRAM shifting lever Setting the swivel range The range of the shifting and brake lever pivoting move- ment can be adjusted individually to suit the size of your hand. XX° 0° X° › First, set the shifting lever range then adjust the Click Click brake lever until the brake lever limit stop makes...
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Gear shift complete stroke Click-in position Trimming operation Click-in position H b l (B) Lever Lever Shifting from a large to a smaller chainring Press lever b once to move the chain from a large to a When lever b is operated, there is one click where trim- smaller chainring.
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Rear derailleur The adjustment screw may also be on the shifting lever or on the frame. Have your specialist cycle shop carry out maintenance Adjustment screw on the derailleur gears, or replace or adjust them. Precision adjustment / rear derailleur Operate the shifting lever to shift the chain from the small- est sprocket to the second sprocket.
Cleaning › Whenever possible, avoid using cleaning agents on The gears can be changed when the pedals are turn- the chain. If you use cleaning agents, such as rust ing. Very occasionally, the hub may produce a harm- remover, this may wash lubricant out of the chain less noise which is caused by its internal cogs and which could lead to malfunctions.
19.2.2 Adjusting gears with Shimano hub › Turn the cable adjustment bolt on the shift lever to align the marking lines. Next, set the Revo-shift gears lever from position 4 to position 1 then back to position 4. Check that the yellow marking lines still Example shown is a 7/8-speed hub.
20 Bike chain There are two types of bike chain: Tighten all screws to the prescribed torque as other- wise screws could shear off and components could • A wide bike chain (½ × 1 / 8") for hub gears and come loose or detach altogether (see ➠...
21 Brake, brake levers and brake Rubber brake blocks and brake pads must not come into contact with oil or grease. If the rubber brake blocks and systems brake pads come into contact with oil or grease, this dras- tically reduces their braking performance and they must This User Manual describes the maintenance and handling be replaced.
21.2 Brake lever 21.3.1 Drum and roller brakes With the roller brake or drum brake, the braking force is transmitted via a cable from the hand brake lever to the 21.2.1 Standard brake lever brake system. If applied continuously for an extended period, roller brakes or drum brakes become very hot.
21.3.2 Back-pedal brake With back-pedal brakes the braking force is transmitted Avoid operating the back-pedal brake continuously on by the foot via the chain to the brake system. If applied long descents as the internal components of the brake continuously for an extended period, back-pedal brakes system can become extremely hot which reduces brak- become very hot.
21.4 Rim brakes 21.4.2 Adjusting the brake-pad clearance in relation to the rim Turn the cable adjustment bolt to adjust the clearance between the brake pad and the rim. Turn the bolt inwards (clockwise) to increase the brake-pad clearance. Turn the V-brakes produce an extremely high braking force.
21.4.3 Wear of brake pad If required, you can readjust the rebound force via the spring adjustment screw so that both brake arms move Most brake pads for rim brakes come with grooves or symmetrically. Once you have done this, check that the notches.
If you hear unusual noises when braking, the brake blocks If the brake disc is worn, cracked or bent it must be re- may have reached their wear limit. Allow the brakes to placed. Have this work carried out by a professional bike cool down then check the brake block depth.
21.5.2 Vapour bubble formation › Vapour bubble formation can occur if the brakes Brake pads and brake blocks are wear parts. Have the are operated continuously for some time, e. g. dur- brake pads of hydraulic disc brakes checked regularly, ing a long steep descent.
22 Lighting system 22.3 Generator / dynamo The dynamo produces the energy required to operate the front and rear lights. There are different types of dynamos. In some EU countries, only lighting systems that are 22.3.1 Sidewall dynamo prescribed by national legislation (the Road Traffic Li- censing Regulations (StVZO) in Germany for example) and have been approved for use may be installed on bikes.
22.4 Failure of the lighting system 22.3.2 Hub dynamo The hub dynamo is inside the hub of the front wheel. The hub dynamo is highly efficient, and the wear is extremely low. If the lighting system fails or develops a fault when riding in the dark this could cause a serious accident.
23 Add-on components 23.1.1 Front pannier rack 23.1 Pannier rack The pannier racks on the bike satisfy the standard EN 14873. The load-carrying capacity of the pannier rack falls into one of four possible categories: 5 kg, 10 kg, 18 kg and 25 kg. The information on load-carrying capacity is embossed on Front pannier rack the pannier rack.
If you notice that a wheel guard is damaged, always re- place it before using the bike again. If you carry pannier bags or other loads on the pan- nier racks, make sure they are securely attached. 23.2.1 Re-engaging the safety-release Make sure that nothing can become caught in the spokes and the turning wheels.
24 Accessories and equipment › Never attach the child seat to the bike handle- bars directly as it will not be possible to steer the bike safely. › Do not use a suspension saddle if you are car- rying a child in a child seat behind the saddle. The child's fingers could be crushed.
24.2 Bike stand 24.4 Bike basket The fixing for the basket must not damage the handle- › Never leave your child sitting unattended in the bar or handlebar stem. child seat when you park your bike. The bike › Attach the basket so as not to cover the front could fall over and severely injure the child.
25 Bike carriers for mounting on 26 Carbon components roof and rear of car Carbon is a specific material that requires special han- dling and care when setting up and carrying out mainte- nance on the bike as well as when riding and also during transportation and storage.
Inspect the following components and areas regularly (at ranty void. This kind of adapter should only be least every 100 km) for cracks, fractures or changes in fitted by a specialist cycle shop. surface appearance. Furthermore, if you come off the bike •...
26.7 Carbon wheels ment of pannier racks, trailers and other fixtures are not permitted due to the risk of breakage. Surface wear, change of surface, e. g. due to heat pro- duced when braking, abrasion of brake blocks, wheel hub 26.10 Splinters or their flanks If you are using a bike with carbon rims, bear in mind that...
27 Care and maintenance of the bike › Have defective parts replaced before you ride the bike again. › Touch up damaged paintwork. 27.1 Care Treat all parts that are susceptible to corrosion more frequently than other parts with preservatives and care products, especially during the winter and in aggressive Do not allow care products or oils to come into con- environments such as coastal regions as otherwise your...
27.3 Tyres 27.6 Brake discs Due to their function, bike tyres are subject to wear. This Brake discs also wear out as a result of intensive braking, depends on how the bike is used and the rider can influ- or during the course of time. Find out from the manufac- ence this significantly.
27.10 Handlebar tapes and handle grips 27.15 Sliding bearings and bearings for full-suspension frames, suspension Handlebar tapes and handle grips are subject to function- forks or other suspension elements related wear and therefore may need to be replaced. The suspension components on the bike, particularly the ›...
28 Regular inspections › Have the following components readjusted: • headset, As the spokes settle, the length of the brake and shifting cables increases and the bearings will run in during the • gearshift, first kilometres on the bike, you will have to have an ini- •...
29 Link list after 3000 kilometres › If necessary, the You can obtain important information on your bike and its components via these links. The relevant user manual • hubs, is normally provided on the manufacturer's web pages, in • headset, addition to important tips for use and making settings.
30 Technical data 30.1 Maximum permitted gross weight of bike The maximum permitted gross weight of the bike compris- es the weight of the bike, the weight of the rider and the weight of the luggage. It also includes the laden weight of a trailer.
30.2 Maximum permitted loading Observe the minimum screw-in depth. For hard aluminium alloys this is at least 1.4 times the screw diameter (e.g. of pannier rack nominal diameter M 5 × 1.4 = 7 mm). Whenever possible, you should tighten all safety-relevant screw connections using a torque wrench.
30.5 Lighting set 30.3.1 General tightening torques for screw connections Depending on which type of lighting set is fitted on your bike you may require different spare lamps. The following The screw grade, e.g. 8.8, is embossed in the screw head. table shows which bulbs you require.
31 Warranty conditions • Non-compatible add-on components that were not part of the scope of delivery at the time the prod- Read ➠ Chapter 27 "Care and maintenance of the bike" uct was handed over, or damage caused by unpro- carefully.
Telephone: +49 (0) 44 71 / 92 34-0 hereby declares that the following products: Univega BionX Product description: Alpina HT-E70, Alpina HT-E50, Terreno E Model designation: Year of manufacture: 2012 comply with all of the relevant requirements of the Machinery Directive (2006/42/EC).
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Telephone: +49 (0) 44 71 / 92 34 - 111 hereby declares that the following products: Univega Xion Pedelec Product description: Alpina HT-E70, Alpina HT-E50, Terreno E Model designation: Year of manufacture: 2013 comply with all of the relevant requirements of the Machinery Directive (2006 / 42 / EC).
Congratulations Congratulations on your decision to purchase a product powered by BionX . We are sure that your new ™ electric bicycle will exceed your expectations in terms of function, design, and quality. All bicycles powered by the BionX system are manufactured with the latest production methods and high-quality materials. Please read this manual thoroughly so that you will enjoy your new electric bicycle for years to come.
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Table of Contents User Precautions Description of the BionX Propulsion System BionX Propulsion System Components Inserting or Removing the Console Inserting and Removing the Battery Handling and Charging the Battery Assist Mode / Generate Mode Operating the BionX Propulsion System Programming the Basic Settings Installing/Removing the Rear Wheel Maintenance and Care...
Description of the BionX Propulsion System Your electric bicycle is an EPAC (Electrically Power Assisted Cycle) in accordance with EN 15194 and differs from a bicycle that isn’t electrically assisted. BionX Propulsion System Components Battery Motor Console • Lithium Manganese (LiMn), • DC rear hub motor • Removable 48V, 6.6Ah, 317Wh...
Brake switch Power Supply • A sensor integrated with the • Power supply to recharge brake lever – connected to the the LiMn-battery BionX console • Input voltage: 100-240V • Upon activation assistance • Output voltage: 26V is shut off (“kill switch”) • Max.
Inserting and Removing the Battery Inserting the battery Place battery onto the docking station Slide the battery down the rail gently towards connector The release arm will close automatically as battery slides towards connector Do not force the battery arm closed, this can bend the battery connector With the release arm almost closed, hold it in place and simultaneously press in the lock cylinder –...
Handling and Charging the Battery WARNING BionX batteries shall only be recharged with BionX chargers or BionX power supplies. Never short circuit the battery by connecting the contacts of the battery. Never open the battery. This could damage the battery and possibly lead to overheating or ignition of the battery.
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Extreme temperatures will affect battery life, especially during charging. Avoid charging in direct sunlight or in very hot or cold temperatures. This will reduce the life of the battery considerably. We recommend charging the battery at temperatures around 20 °C (room temperature). The battery should be warmed to room temperature before it is charged, particularly when it was exposed to cold temperatures during a ride.
Checking Battery State of Charge • Swipe your finger slowly over the touch port. • Battery state of charge LED will illuminate. Battery state Colour 100-85 % green 85-25 % amber < 25 % Assist Mode / Generate Mode The BionX propulsion system operates in four assist levels in the assistance mode, and in four charging levels in the generate mode.
Operating the BionX Propulsion System Power (bicycle) mode 7. Speedometer 8. Trip distance/odometer/ Cycle chronometer/average speed State of charge 9. Assist (A) or generate level (G) indicator Turn the system on Briefl y push either the key or key. The battery will beep 4 times and you will see a countdown, this is the system perfoming a self check.
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Turn on display backlight Push and hold key for 4 seconds - display backlight is turned on. Turn off display backlight Push and hold key again for 4 seconds. Select the cycling computer functions Briefl y push the key to change between: Trip Distance DIST Odometer...
Programming the Basic Settings In general, all basic settings for your electric bicycle are pre-set. If you happen to change tire sizes, during service, for example, you can reset the tire circumference to ensure the precise function of your speedo - meter.
Installing/Removing the Rear Wheel We recommended the removal and installation of the rear wheel to be done by a qualified dealer. Should you have to do this yourself, please follow the instructions below: WARNING Always turn off the propulsion system prior to plugging in or unplugging the motor cables. CAUTION It is absolutely essential that the axle nuts are tightened with a torque of 40Nm/30lb-ft;...
Installing the rear wheel • Guide the rear wheel axle into the two dropouts and make sure that the brake disc (on models with disc brakes) is inserted between the brake pads • Also make sure that the flat area at the left of the rear axle (torque reaction collar) is aligned so that it fits into the left dropout • Install the rear wheel with both sides of the axle inserted all the way in the dropouts • Tighten the axle nuts on the rear wheel with 40Nm/ 30lb-ft (= VERY TIGHT!).
Cleaning CAUTION Never use a high pressure washer or a garden hose to clean the propulsion system. The force of a water jet could damage the electrical components of the propulsion system. We recommend a soft sponge or a soft brush to clean the bicycle. Use a moist rag to clean the battery’s docking station.
Troubleshooting The system does not turn on Check the battery and make sure that it is charged. The battery must be correctly inserted in the docking station and the lock must be completely closed. Also check that all connectors of your wiring harness are properly engaged.
Warranty Information and Guarantee 1. The BionX warranty covers a two-year period for BionX propulsion system(s) within the framework of the following conditions. 2. This warranty exclusively covers systems provided by BionX excluding all the other bicycle components provided by other bicycle manufacturers. 3.
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11. No warranty claims are accepted - without limitation to other reasons - in the case of damages due to the following: a) External influences, particularly falling rocks, collision, accident and other external events with an immediate external effect due to mechanical powers. b) Purpose and/or malevolent acts, theft and robbery as well as natural hazard events and/or acts of mischief.
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