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Currie tech eZip Trailz Owner's Manual

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THIS INSTRUCTION BOOKLET CONTAINS
IMPORTANT SAFETY INFORMATION. PLEASE
READ AND KEEP FOR FUTURE REFERENCE.
This manual covers the following brands, models and model numbers:
eZip Trailz: EZ-TRZ-BK, EZ-TRZ-RD-W, EZ-TRZ-BL-W
eZip Skyline: EZ-SKY-SL, EZ-SKY-WH-W
eZip Tri-Ride: EZ-TRIRD-SL
Izip E3 Vibe: IZ-VIBE-BK, IZ-VIBE-RD-W, IZ-VIBE-BK-W, IZ-VIBE-BK-K6, IZ-VIBE-RD-
W-K6
Izip E3 Path: IZ-PATH-GY, IZ-PATH-BL-W, IZ-PATH-M-GY, IZ-PATH-L-GY
Izip E3 Zuma: IZ-ZUMA-BL, IZ-ZUMA-RD-W, IZ-ZUMA-M-BL, IZ-ZUMA-L-BL, IZ-
ZUMA-RD-W
Izip E3 Metro: IZ-MET-GY, IZ-MET-GY-W, IZ-MET-M-GYBL, IZ-MET-L-GYBL, IZ-MET-
GYBL-W
Izip E3 Ultra: IZ-ULT-BK, IZ-ULT-M-BK, IZ-ULT-L-BK, IZ-ULT-BK-W
Izip Compact: IZ-COM-WH
Currie Technologies®
9453 Owensmouth Avenue | Chatsworth, CA 91311
Phone (818) 734-8123 | Fax (818) 734-8199
www.CurrieTech.com
Customer Service (800) 377-4532
Lot number ___________
(Buyer to fill out)

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  • Page 1 IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE. This manual covers the following brands, models and model numbers: eZip Trailz: EZ-TRZ-BK, EZ-TRZ-RD-W, EZ-TRZ-BL-W eZip Skyline: EZ-SKY-SL, EZ-SKY-WH-W eZip Tri-Ride: EZ-TRIRD-SL Izip E3 Vibe: IZ-VIBE-BK, IZ-VIBE-RD-W, IZ-VIBE-BK-W, IZ-VIBE-BK-K6, IZ-VIBE-RD-...
  • Page 2 HELMETS FULLY CHARGE BATTERIES BEFORE FIRST USE - Batteries should be fully charged immediately when they are received and immediately after each use for the recommended charge times (see below). • Li-Ion (Lithium Ion) batteries 4-6 hours (2-3 hours for Via Urbano) • SLA (Sealed Lead Acid) batteries 6-10 hours We recommend that you consult a bicycle specialist if you have doubts or concerns as to your experience or ability to SAVE properly assembly, repair, or maintain your bicycle.

  • Page 3: Personal Care From Currie Technologies

    Personal Care from Currie Technologies® The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your bicycle. The bicycle you have purchased is a complex object. We recommend that you consult a bicycle repair specialist if you have doubts or concerns as to your experience or ability to properly assemble, Congratulations on your new purchase! repair, or maintain your bicycle.

  • Page 4: Table Of Contents

    PART 1 Parts Identification and Tools ......10-15 Please Retain your Sales Receipt as Proof of Purchase. Attach receipt here.
  • Page 5 TERMINOLOgY INDEx Fenders Quick releases Wheels Front ....84 Front Wheel ..68-69 Front (bolt-on) installation . . 70-71 poWeR systeMs Rear .
  • Page 6 RTMB (RACK TOP MOUNTED BATTERY) BICYCLES FOLDINg BICYCLES - Super portable, with easy folding design. Perfect for camping, fits in RV's, boats and car & Standard bicycle components Via Rapido, Zuma Shifter trunks. Electrical components in bold text Stem Handlebar Top Tube Head Set throttle (w/ pas/taG selector)
  • Page 7 ENLIgHTENED SERIES - Lightweight, hidden, Li-Ion (Lithium Ion) battery pack in a modern designed frame. RMB (RACK MOUNTED BATTERY) BICYCLES Perfect for Commuting and City Riding PAS/TAG Throttle Control Box Sealed Lead Acid Battery Charger Port RMB rack TMM Sensor (TMM models only) Battery Pack (inside)
  • Page 8 TRICRUISER Your new bicycle was partially assembled in the factory and then partially disassembled for shipping. You Throttle may have purchased the bicycle already fully assembled and ready to ride OR in the shipping carton in the partially disassembled form. The following instructions will enable you to prepare your bicycle for years of enjoyable cycling.

  • Page 9: About This Manual

    BEFORE YOU RIDE CORRECT FRAME SIZE When selecting a new bicycle, the correct choice of frame size is a very important safety consideration. Most full sized ABOUT THIS MANUAL bicycles come in a range of frame sizes. These sizes usually refer to the distance between the center of the bottom bracket and the top of the frame seat tube.
  • Page 10 RIDINg POSITION Handlebar Height Maximum comfort is usually obtained when the handlebar height is Stem Wedge Bolt Seat Height equal to or slightly higher than the height of the seat. You may wish to In order to obtain the most comfortable riding position and offer the try different heights to find the most comfortable position.
  • Page 11 USINg THE BICYCLE RACK This page intentionally left blank Safety Please consider the following instructions before using any luggage carrier (front or rear rack) attached to your bicycle: • The maximum capacity of rear carrying racks on Currie products is 25kg (including any attached battery). • The maximum capacity of front racks or baskets on Currie products is 10kg.
  • Page 12 SAFETY CHECKLIST 5. Bearings • Ensure all bearings are lubricated, run freely and display no excess movement, grinding or rattling. Before every ride, it is important to carry out the following safety checks: • Check headset, wheel bearings, pedal bearings and bottom bracket bearings. 6. Cranks and Pedals • Ensure pedals are securely tightened to the cranks. • Ensure cranks are securely tightened to the axle and are not bent. 1. Brakes 7. Derailleurs • Ensure front and rear brakes work properly. • Ensure brake shoe pads are not over worn and are correctly positioned in relation to the rims. • Check that front and rear mechanisms are adjusted and function properly. • Ensure brake control cables are lubricated, correctly adjusted and display no obvious wear. • Ensure shift and brake levers are attached to the handlebar, shift and brake.
  • Page 13 Helmets Reflectors It is strongly advised that a properly fitting, ANSI or SNELL approved, Your bicycle is supplied with one front (white), one rear (red), two wheel (white), and four pedal (orange) reflectors. These bicycle safety helmet be worn at all times when riding your bicycle. are an important safety and legal requirements, and should remain securely fitted and in good, clean condition at all times.

  • Page 14: Riding Safely

    RIDINg SAFELY Seat and Handlebar Mounting Reflectors First attach the reflector to the reflector bracket with the reflector screw, see the top general Rules diagram. Next, remove the clamp screw and open the clamping reflector bracket. When riding obey the same road laws as all other road vehicles, including giving way to pedestrians, and stopping Place clamping reflector bracket around the handlebar or seatpost.

  • Page 15: Night Riding

    Wet Weather Hill Technique • Gear down before a climb and continue gearing down as required to maintain pedaling speed. it is RecoMMended to not Ride in Wet WeatheR This hybrid electric bicycle is not • If you reach the lowest gear and are struggling, stand up on your pedals. You will then obtain more power from meant for use in the water (damp roads, puddles, rain, streams, etc.). Never immerse this each pedal revolution. product in water as the electrical system may be damaged.

  • Page 16: Operating Principles

    GEARS - HOW TO OPERATE Drivetrain Derailleur Control Cable Derailleur gears Freewheel Front Derailleur Cogs Most multi-speed bicycles today are equipped with what are known as derailleur gears. They operate using a system of levers and mechanisms to move the drive chain between different sized driving gears or cogs.

  • Page 17: Bicycle Care

    Below the Bar Shifters BICYCLE CARE Left hand lever Right hand lever Many mountain style bicycles now use a shift lever arrangement Basic Maintenance mounted on the underside of the handlebars, which use two levers operated by the thumb and index finger. To select a lower gear push the The following procedures will help you maintain your hybrid electric bicycle for years of enjoyable riding.

  • Page 18: Electronic Components

    ELECTRONIC COMPONENTS Storage Keep your bicycle in a dry location away from the weather and the sun. Battery gauge Direct sunlight may cause paint to fade or rubber and plastic parts to When the throttle or sensor is engaged (powering the motor) and the crack.
  • Page 19 Torque Measurement Method Press to turn on the bicycle Press to turn on the bicycle After pressing ‘Power’, all eight meter lights will flash in Do not put any pressure on the pedals when turning the bicycle sequence, indicating that the bike is ready to ride. on. Doing so may affect the TMM sensor calibration (the TMM sensor is re-calibrated each and every time the power is turned If your bike has an additional physical switch or battery on).
  • Page 20 The amount of pedal pressure and the amount of motor assist are proportional; harder pedaling will result in the motor providing more assistance. The throttle acts as a “boost” once the bike is rolling, and overrides the pedal sensor when applied. Press to turn on the bicycle TAG Mode After pressing ‘Power’, all ten meter lights will flash in se- quence, indicating that the bike is ready to ride. In TAG mode, the pedal sensor (E3Metro) or pressure sensor (E3Ultra) used for PAS mode operation is disabled, and the bike responds only to throttle input.
  • Page 21 Throttles Throttles are equipped on some models of electric bicycles. Throttles press on/oFF to turn on the bicycle operate by rotating the throttle towards the rider much like a motorcycle. The battery gauge lights will illuminate, indicating that the bike is ready to ride They generally are the inner half of the right side handlebar grip and some models the ON/OFF is on the battery (see battery section of manual) may also contain a battery gauge.
  • Page 22 Storage Battery Care and Information When storing your batteries for a long period of time (longer than two months): Proper maintenance of batteries will maximize their lifespan and capacity. Currie Technologies® warranties your new • Charge your batteries every 90 days to avoid capacity loss. Batteries slowly self-discharge when left unused for a batteries from the date of purchase only if properly cared for—refer to the limited warranty for details. long period of time; if the battery cells are allowed to reach a critically low voltage, their lifespan and capacity will be Currie uses SLA (Sealed Lead Acid) or Li-Ion (Lithium Ion) batteries in all of our hybrid electric bicycles and scooters.
  • Page 23 FCC INSTRUCTIONS Battery Terminal Covers Bicycles with Rack Mounted Batteries are equipped with battery terminal cover(s) FCC Warning for the battery charger (see photo). These protect the battery terminals from debris and water when the terminal is not in use (i.e. when the battery is removed from the bike). Warning: Changes or modifications to the charger not expressly approved by the party responsible for compliance could void the These battery terminal covers need to be removed in order for the battery to make user’s authority to operate the equipment.
  • Page 24 How to use the SLA Chargers (standard) How to use the Li-Ion Chargers 1. Plug the charger into the outlet. The indicator light on the top of the charger Before using the charger locate the voltage selector switch (Li-Ion chargers only) on the back of the charger. will illuminate when the charger is working properly.
  • Page 25 Main Power Switches 3. Plug charger into 24V battery charger port The red light should come on indicating the charger has power. The orange light should then come on indicating that the charger is charging the battery. When the light Standard Power Switches changes from orange to green the battery is full and the charger has completed charging the battery.
  • Page 26 Handlebar Power Buttons Fuses Some 2010 RMB and TMM models feature a handlebar-mounted power button, either on the control box or as a separate two- All Currie Technologies® Hybrid Electric Bicycles are equipped button control next to the throttle. with fuses. The fuse may be located, depending on the model of bike, in the following locations On TMM bicycles this handlebar button is the sole means of turning the electrical system on and off; there is no other power...
  • Page 27 Wiring diagram - via Mezza (taG system) w/ stB Bicycles Wiring diagram - taG/pas w/ RMB Bicycles (2008) (Diagram is for representational purpose only. Your bicycle's wiring system may differ) (Diagram is for representational purpose only. Your bicycle's wiring system may differ) THROTTLE BRAKE LEVER, RIGHT BRAKE LEVER, LEFT...
  • Page 28 Wiring diagram - taG/pas w/ RMB Bicycles (2009+) Wiring diagram - tMM Bicycles (Diagram is for representational purpose only. Your bicycle's wiring system may differ) (Diagram is for representational purpose only. Your bicycle's wiring system may differ) THROTTLE CADENCE SENSOR BRAKE LEVER full (RIGHT) -- for european production...
  • Page 29 Wiring diagram - Rack top Mount Battery (RtMB 2009) Wiring diagram - taG/pas w/ RMB Bicycles (2010+) with hub motor (Diagram is for representational purpose only. Your bicycle's wiring system may differ) (Diagram is for representational purpose only. Your bicycle's wiring system may differ) THROTTLE CADENCE SENSOR BATTERY CASE (Complete)

  • Page 30: Bicycle Assembly

    Wiring diagram - Rack top Mount Battery (RtMB) 2010+ with hub motor Bicycle Assembly (Diagram is for representational purpose only. Your bicycle's wiring system may differ) Assembly guides JUNCTION BOX WHEEL (w/ BRUSHLESS HUB MOTOR) WIRE HARNESS Individual assembly guides for each bicycle model can be found packaged with your bicycle, or viewed online by visiting www.currietech.com and clicking on the page for your model.
  • Page 31 Stem and Handlebars (Standard Quill-type) Stem and Handlebars (threadless/aheadset) Most Currie bicycles use this stem type Remove the protective shipping cap from the stem wedge. Remove the Stem Plug from the stem. Loosen the Stem Bolt with a Stem Installation (Should be assembled on the 6mm allen wrench or 13mm box wrench.
  • Page 32 Shifters Forks Steerer Tube Brake lever binder bolt (tighten from top side) Tighten the bolts that clamp the shifters and brake There are two different types of forks that vary in styles and (5mm Allen key) levers to the handlebar using a 5mm Allen key or dimensions.
  • Page 33 Seat and Seat Post Suspension Seatpost Proper Seat Position Your bicycle may come equipped with either a standard or a micro-adjustable seatpost. Seat Clamp Nuts Standard Seatpost Attach the seat to the seat post by first loosening Seat Fixing Bolt the nuts on the seat clamp.

  • Page 34: Part 2 Before You Ride

    Seat Post Clamp - Quick Release Tension adjusting Many IZIP and eZip bicycle models use quick release (QR) levers to facilitate common tasks such as front wheel removal and seat height adjustment. When properly adjusted, quick release levers are both safe and convenient, but you must understand and apply the correct technique to adjust them properly before riding your bicycle to prevent serious injury or death from a fall.
  • Page 35 Front Wheel - Quick Release WaRninG: securely clamping the wheel takes considerable force. If you can fully close the quick release without wrapping your fingers around the fork blade for leverage, and the Installing a quick release front wheel lever does not leave a clear imprint in the palm of your hand, In a quick release system, the wheel hub is clamped in place by the force of the quick release cam pushing the tension is insufficient.
  • Page 36 Front Wheel - Bolt-on installation Tighten both rear wheel axle nuts securely. Failure to do Retaining this may cause the rear wheel to dislodge from the frame Washer 1. Make sure the brakes are loose enough to allow the wheel to Axle Nut dropouts resulting in serious damage or injury.

  • Page 37: Part 4 Assembly

    Brakes Determine which type of brake your bike is equipped with and refer to Nipple the appropriate assembly instructions. For more information on brake Ferrule adjustment and maintenance, refer to pages 74-81. Brake Lever Setup (All Brake Types) Squeeze the brake lever and place the nipple of the brake cable into Warning! Bicycles rims that are used for braking will wear the lever's cable end holder, then release the lever.
  • Page 38 Linear-Pull Brakes Linear-Pull Brake Setup 1. While holding the brake shoe against the rim, adjust the amount 3mm washer B 6mm washer B of shoe protrusion by changing over washer B (3mm or 6mm) so Cable Fixing Bolt & Shoe fixing nut that dimension A is kept at 32 mm or more. more. Generally, you Washers will install the 6mm washer on the inside for narrow 700c wheels, and the 3mm washer on the inside for wider 26" wheels.
  • Page 39 Linear-Pull Brake Setup, ctd. Check your Brakes Press each brake lever to make sure that there is no binding and that the brake pads press hard enough on the rims to stop Direction of 1. For best braking performance, the brake pads should be "toed-in," the bike.
  • Page 40 Disc Brakes - Tektro 5. Install the wheel, making sure the brake rotor fits into the slot in the caliper. Center the caliper around the brake rotor, then tighten the caliper mounting bolts. 1. Check the tightness of the six disc mounting bolts holding the 6.
  • Page 41 Disc Brakes - Avid BB7 1. Turn the outer pad-adjustment knob about 1/2 turn clockwise. 2. Turn the inner pad-adjustment knob clockwise until it stops, 1. Check the tightness of the six disc mounting bolts holding the brake rotor locking the rotor. This aligns the caliper body and pads to the onto the wheel.
  • Page 42 DERAILLEUR SYSTEMS Shift the rear shifter to the gear one and place the chain on the largest cog. Adjust the Low limit screw in quarter turn increments until the guide The derailleur system includes the font and rear derailleurs, the shift Freewheel pulley and the largest cog are aligned vertically.
  • Page 43 Accessories Rear Fender The rear fender is mounted at the seatstay brace. There are two If your bike is supplied with a water bottle and cage, attach the Saddle Bag ways in which to mount your rear fender. The first is the screw cage to the bicycle using the Allen bolts provided.
  • Page 44 Final Check Correct routine maintenance of your new bike will ensure smooth running - Longer • After all adjustments have been made, shift through lasting components - Safer riding - Lower running costs every gear several times at varying speeds. This will ensure all your adjustments are correct and will allow Every time you ride your bicycle, its condition changes.
  • Page 45 Schedule 2 - Service Checklist Frequency Task Page Reference Frequency Task Page Reference Check all points as per monthly service Before every ride Be sure batteries are fully charged 44-48 Check and replace brake pads, if required 74-81 Check tire pressure 91-93, 120-121 Check chain for excess play or wear 106-107...

  • Page 46: Detailed Maintenance

    DETAILED MAINTENANCE Tire Inspection Tires must be maintained properly to ensure road holding and stability. Check the following areas: Wheels and tiRes Inflation: Ensure tires are inflated to the pressure indicated on the tire sidewalls. It is better to use a tire gauge and a hand pump than a service station pump.
  • Page 47 How To Fix a Flat Tire 15. Using a hand pump, inflate the tube until the tire begins to take shape. Spin the wheel and watch the tire mold lines. They should be evenly spaced from the edge of the rim all the way around the wheel. When properly seated, fully inflate the tire to If you need to repair a tire, follow these steps: the pressure marked on the sidewall.
  • Page 48 HANDLEBARS AND STEM When re-fitting the stem, make sure the handlebars are correctly aligned and tightened using the appropriate hex wrench or allen key. Grip Stem Do not over tighten. The stem fits into the steering column and is held firmly by the action of a binder bolt and expander wedge which, when tightened, binds with Test the security of the handlebar within the stem, and the stem within Stem Bolt...
  • Page 49 Cables and Cable Housing Cables and housing are one of the most overlooked parts on the bicycle. The first indication that your cables and housing need to be replaced is an increased amount of pressure needed Grip 7/8” Plastic Washers to operate the brakes or shifters.
  • Page 50 HEADSET SADDLE AND SEAT POST Standard Headset Inspection Inspection The headset bearing adjustment should be checked every month. This is The seat fixing bolt and the seat post binder bolt should be checked for Lock Nut important as it is the headset which locks the fork into the frame, and if tightness and adjustment every month.
  • Page 51 Adjustment DRIVETRAIN As mentioned in Part 2, the seat can be adjusted in height, angle and distance from the handlebars to suit the The drivetrain of a bicycle refers to all parts that transmit power to individual rider. the rear wheel including the pedals, chain, chainwheel, crank set and freewheel.

  • Page 52: Lubrication And Adjustment

    Lubrication and Adjustment CRANK SET Many pedals cannot be disassembled to allow access to the internal bearings and axle. However, it is usually possible to The crank set refers to the bottom bracket axle and bearings, the crank inject a little oil onto the inside bearings, and this should be done every six months. If the pedal is the type that can be fully arms, and chainrings.
  • Page 53 Lubrication and Adjustment Standard Crank Replacement: Screw in the removal tool. 1. Replace the crank arm onto the axle. Bottom Bracket 2. Tap the crank arm lightly with a mallet. To adjust the free play in a three piece type bottom bracket, loosen the Turn the screw bolt 3. Refit the washer and tighten flange nut or bolt securely to a lockring on the left side by turning it counter-clockwise, then turn the...
  • Page 54 Adjustment and Replacement CHAINS On derailleur geared bicycles the rear derailleur automatically tensions Inspection the chain. To adjust the chain on single speed freewheel, coaster hub The chain must be kept clean, rust free and frequently lubricated in order to extend its life as long as possible. It will require brake or internally geared bicycles: replacement if it stretches, breaks, or causes inefficient gear shifting.
  • Page 55 Currie Drive Chain Tension Adjustment FReeWheel Inspection 1. Loosen (do not remove) the 5mm motor plate mounting Like the chain, the freewheel must be kept clean and well lubricated. If bolt. the chain has become worn and needs replacing, then it is likely that 2.
  • Page 56 REFLECTORS Problem Possible Cause Remedy Your bicycle is supplied with one front (white), one rear (red), two wheel (white), and two pedal (orange) reflectors. These are an important safety and legal requirement, and should remain securely fitted and in good, clean conditions at all times. Gear shifts not working properly - Derailleur cables - Lubricate/tighten/replace cables...
  • Page 57 Problem Possible Cause Remedy Problem Possible Cause Remedy Freewheel does not rotate - Freewheel internal pawl pins are - Lubricate. If problem persists, Steering not accurate - Wheels not aligned in frame - Align wheels correctly jammed replace freewheel - Headset loose or binding - Adjust/tighten headset - Front forks or frame bent - Take bike to a bike shop for possible...
  • Page 58 PROBLEM POSSIBLE CAUSE REMEDY PROBLEM POSSIBLE CAUSE REMEDY Bicycle has reduced range and/or Low batteries Charge batteries for recommended time Bicycle runs at full speed without speed pedaling Faulty or old batteries Replace batteries Faulty TMM sensor (Enlightened Series) Replace TMM sensor and retest Low tire pressure Inflate tires to recommended pressure Faulty throttle...

  • Page 59: How Things Work

    how things Work Brakes are designed to control your speed, not just to stop the bike. Maximum braking force for each wheel occurs at the point just before the wheel “locks up” (stops rotating) and starts to skid. Once the tire skids, you actually lose most of your It’s important to your performance, enjoyment and safety to understand how things work on your bicycle.
  • Page 60 Shifting happening at the front derailleur is the opposite of what’s happening at the rear derailleur (for details, read the instructions on Shifting the Rear Derailleur and Shifting the Front Derailleur below). For example, you can select a gear which will make pedaling easier on a hill (make a downshift) in one of two ways: shift the chain Your multi-speed bicycle will have a derailleur drivetrain, an internal gear hub drivetrain or, in some special cases, a down the gear “steps”...

  • Page 61: Bicycle Suspension

    Tires and Tubes Some special high-performance tires have unidirectional treads: their tread pattern is designed to work better in one direction than in the other. The sidewall marking of a unidirectional tire will have an arrow showing the correct rotation direction. If your bike has unidirectional tires, be sure that they are mounted to rotate in the correct direction.
  • Page 62 ADDT'L SAFETY INSTRUCTIONS CAUTION: Not all bicycles can be safely retrofitted with some types of suspension systems. Before retrofitting a bicycle with any suspension, check with the bicycle’s manufacturer to make sure that what you want to do is compatible with the »...
  • Page 63 BICYCLE TORQUE VALUES BICYCLE TORQUE VALUES, CTD. Component Recommended Torque Value (in-lb) Component Recommended Torque Value (in-lb) Headset, Handlebar, Seat area Rack area Seat fixing bolt (seat rail binder) 174 - 347 19.7 - 39.2 Bicycle rack to frame (6mm bolts) 88.5 Stem handlebar binder bolts (2) 174 - 260 19.7 - 29.4 Wheel area...

  • Page 64: Purchase Record Card

    Purchase Record Card Fill in Immediately and retain as a record of your purchase. *Please retain your sales receipt for any possible warranty claims. Your Name:___________________________________________________ Address: _____________________________________________________ Date Purchased: _______________ Place of Purchase: _____________ Model & Brand Information: _____________________________________ Wheel size: ____________________ Serial Number Location Color: _________________________...

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