Troubleshooting - Lennox G41UF?24B?045 Service Literature

VIII−SURELIGHT CONTROL TROUBLESHOOTING CHART
UPON INITIAL POWER UP, REMOVE ALL THERMOSTAT DEMANDS TO THE UNIT
PROBLEM: 1 UNIT FAILS TO OPERATE IN THE COOLING, HEATING, OR CONTINUOUS FAN MODE
Condition
1.1
− Both diagnostic lights fail to light up.
LED#1−Off
LED#2−Off
1.2
− Diagnostic lights flash the roll−out
code. code.
LED#1 O LED#1−On,
LED#2 Slow Flash LED#2−Slow Flash
1.3
− On initial power−up the comb. air in
ducer does not energize. ducer does not energize.
− Diagnostic lights flash the reverse
polarity code.
LED#1−Fast Flash,
LED#2−Slow Flash.
1.4
− On initial power up the combustion
air inducer does not energize.
− Diagnostic lights flash normal power
on operation. on operation.
LED#1−Slow Flash
LED#2−Slow Flash
Possible Cause
1.1.1
Main voltage 120V not supplied to unit.
1.1.2
Miswiring of furnace or improper con
nections.
1.1.3
Blown fuse
1.1.4
Door interlock switch failure.
1.1.5
Transformer Failure.
1.1.6
Failed control board.
1.2.1
Roll−out switch open.
1.2.2
Roll−out switch failure.
1.2.3
Miswiring or improper connections at Miswiring or improper connections at
roll−out switch.
1.2.4
12 pin connector failure
1.3.1
120V main power polarity reversed.
1.4.1
Open combustion air inducer motor
circuit.
1.4.2
Failed combustion air inducer motor.
Page 35
Corrective Action / Comments
ACTION 1 − Check 120V main voltage.
Determine cause of main power failure.
ACTION 1 − Check for correct wiring of 120V to
power make up box and transformer.
ACTION 2 − Check 24V wiring to control board.
ACTION 1 − Replace fuse.
ACTION 2 − If fuse still blows, check for short.
ACTION 1 − Check that door switch is activated
when door is closed.
ACTION 2 − Check wire connections to switch, re
place loose connectors.
ACTION 3 − Check continuity of switch in closed
position. Replace if defective.
ACTION 1 − Check that transformer output is
24V. Replace if defective.
ACTION 1 − If all the above items have been
checked, replace board.
ACTION 1 − Manually reset the roll−out switch
by pushing the top button.
ACTION 2 − Determine the cause of the roll−out
switch activation before leaving furnace.
ACTION 1 − Check continuity across roll−out
switch. Replace roll−out switch if switch is reset
but does not have continuity.
ACTION 1 − Check wiring connections to switch. ACTION 1 − Check wiring connections to switch
ACTION 1 − Check 12−pin connector for proper
connection to control board.
ACTION 2 − Check continuity of the multi plug
pin.
ACTION 1 − Check the 120V has line and neutral
correctly input into control.
ACTION 2 − Reverse the line and neutral at the
120V field connection. 120V field connection.
ACTION 1 − Check for 120V to combustion air
inducer. If no power, check wire and connec
tions.
ACTION 1 − If power is present at blower, replace
blower.