Summary of Contents for King Kutter II 999995
- Page 1 2150 Eastern Ave. Gallipolis, Ohio 45631 ROTARY TILLER OPERATOR MANUAL Part No 999995 www.kingkutter.com...
- Page 3 TO THE PURCHASER This manual contains valuable information about your new King Kutter II Rotary Tiller. It has been carefully pre- pared to give you helpful suggestions for operating, adjust- ing, servicing and ordering repair parts. Keep this manual in a convenient place for quick and easy reference.
- Page 4 It is the purchaser and/or operator’s responsibility to…. Read and understand the information contained in this manual. Operate, lubricate, assemble and maintain the equip- ment in accordance with all instructions and safety procedures in this manual. Inspect the equipment and replace or repair any parts that are damaged or worn which under continued op- eration would cause damage, wear to other parts, or cause a safety hazard.
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Page 5: Table Of Contents
CONTENTS ITEM PAGE Safety ... 6 Assembly Instructions ... 8 Before Putting Into Service ... 8 Safety Training ... 11 Transportation Safety ... 15 Attaching To Tractor ... 16 Sizing PTO ... 18 Operating Instructions... 19 Maintenance ... 20 Maintenance Safety ... 20 Safety Decal's And Locations... -
Page 6: Safety
SAFETY READ AND FOLLOW THE INSTRUC- TIONS IN THIS MANUAL AND ESPE- CIALLY IN THE SAFETY SECTION. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY OR DEATH. TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUC- THIS SYMBOL MEANS TIONS INVOLVING YOUR PERSONAL... -
Page 7: Equipment Safety Guidelines
Refer also to safety messages and operation instruction in each of the appropriate sections of the tractor and tiller manuals. Pay close attention to the safety signs affixed to the tractor and the tiller. -
Page 8: Assembly Instructions
ROTARY TILLER ASSEMBLY INSTRUCTIONS STEP 1 With rotary tiller still in crate, lay flat on a level surface. Cut banding straps on the two (2) upright crate posts. STEP 2 Remove the top & upper side sections of the crate, leaving the rotary tiller resting on the bottom sec- tion. - Page 9 STEP 4 Replace and tighten the 1/2” pipe plug and clean away any excess oil. See Figure C. STEP 5 Remove 1/2” Pipe Plug (Located at top of side gearbox, See Figure D) and the 1/8" check plug (Located in side of the side gearbox). STEP 6 Fill side gearbox using gear oil until the oil begins to overflow from the checkplug hole.
- Page 10 Figure D Figure E Figure F Figure G Figure H Figure I...
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Page 11: Safety Training
If this machine is used by any person other than you, or is loaned or rented, it is the rotary tiller owner’s responsibility to make certain that the owner's manual be available to the operator prior to operating: 1- Reads and understands the operator’s manuals. - Page 12 PREPARATION Never operate the tractor and tiller until you have read and completely understand this manual, the Tractor Operator’s Manual, and each of the safety messages found on the safety signs on the tractor and tiller. Personal protection equipment including hardhat, safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustment, maintenance, re- pairing, removal, or moving the implement.
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Page 13: Operational Safety
The rotary tiller is designed for use only on tractors with the power take- off (PTO) turning at 540-RPM. - Page 14 Do not reach or place any part of your body under equipment until it is blocked securely. Do not allow riders on the rotary tiller or tractor at anytime. There is no safe place for any riders. Do not operate unless all personnel, livestock, and pets are several hun- dred feet away to prevent injury by thrown objects.
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Page 15: Transportation Safety
OPERATIONAL SAFETY continued... Pass rotary tiller diagonally through sharp dips and avoid sharp drops to prevent “hanging up” tractor and rotary tiller. Practice will improve your skills in maneuvering on rough terrain. Always cut down slopes, never across the face. Always check tractor manual for proper use on slopes. -
Page 16: Attaching To Tractor
STEP 3 Raise and lower rotary tiller in order to locate the shortest distance be- tween equipment gearbox input shaft and tractor PTO output shaft. With the rotary tiller in the shortest distance position shut down the trac- tor and SECURELY BLOCK ROTARY TILLER IN POSITION. - Page 17 Raise rotary tiller and remove blocking. Raise and lower rotary tiller in order to locate the longest distance between equipment input shaft and the tractor PTO output shaft. With the rotary tiller in the longest distance position shut down the tractor and SECURELY BLOCK THE ROTARY TILLER IN POSITION.
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Page 18: Sizing Pto
SIZING PTO SHAFT STEP 1 Cutting the PTO shaft to length. NOTE: Be sure to cut equal lengths of each PTO shaft section. Clamp end of PTO shaft in a vice and cut off shield where marked. (Figure 1-A & 1-B) STEP 2 Using cut section of the shield as a guide cut shaft off the same... -
Page 19: Operating Instructions
Raise the tiller and remove the blocks. Lower the tiller to the ground. STEP 6 With the tractor at idle RPM and the tiller lifted off of the ground, engage PTO and slowly advance throttle to 540 PTO RPM. NOTE: Rotary tiller is designed to run at 540 PTO RPM only. -
Page 20: Maintenance
NOTE: Do not allow the tractor engine or rotary tiller to bog down or stall. This causes undue wear and tear on the tiller and tractor. If this continues to happen reduce ground speed and raise tilling depth of rotary tiller. Never attempt to re- move objects from the rotor bar until the tractor has been shut down and the tiller tines have completely stopped. -
Page 21: Storage Safety
Always use personal protection devices such as eye, hand and hearing protectors, when performing any service or maintenance. Frequently check tiller tines. They should be sharp, free of nicks and cracks and securely fastened. Periodically tighten all bolts, nuts, and screws and check that all cotter pins are properly installed to ensure unit is in safe condition. -
Page 22: Safety Sign Locations
SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. - Page 27 Notes:...
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Page 28: Replacement Parts
TILLER: EXPLODED VIEW... -
Page 29: Tiller: Parts List
Skid Assembly (right hand) Chain & Shackle Kit Top Gearbox Assembly Side Gearbox Assembly Lift Pins CAT.#1(2pk) Rotor Assembly Back Plate Assembly Frame Assembly Outboard Hub Assembly PTO Shaft TILLER: PARTS LIST TG-48 380108 310085 310086 505116 505025 505030 505002 505006... -
Page 30: Pto Shaft Parts
Ref. 22" PTO 147122 Part Name Safety Shield Roll Pin Male Tube End Yoke Female Tube End Yoke Tractor End Yoke Inner Tube 14 Series Outter Tube 14 Series Cross Kit #4 Quick Disconnect Pin Torque Spring Flanged Yoke Bushing Friction Hub 10 x 70 Bolt Pressure Plate (outer) - Page 31 TG SERIES OUT-BOARD HUB 184070 Ref. Self Aligning Ball Bearing (1310) Seal Double Lip(Pkg-2) Part Name Hub Housing Bolt M-6-16 Bolt M-12-25 Lockwasher M-12 Washer Grease Zerk 184070 902341 902342 902019 505017 902345 902011 902010 902009 902349...
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Page 32: Gearbox Parts
TG SERIES SIDE GEARBOX 184069... - Page 33 TG SERIES SIDE GEARBOX PARTS LIST Ref. Part Name Retaining Ring 90mm Retaining Ring 40mm Pressure Plate Plug 1/2"-14 NPT Sq. Hd. Plug 1/4"-18 NPT Flat Washer (main) Lockwasher M-12 Bolt M-12-25 Bolt M-8-16 (pck. of 12) Bolt M-10-25 (pck. of 6) Bolt M-10-20(pck.
- Page 34 TG SERIES TOP GEARBOX ASSEMBLY...
- Page 35 TG SERIES TOP GEARBOX PARTS LIST Ref. Part Name Retaining Ring 72mm Retaining Ring 40mm Housing RTA-50 Pressure Relief Plug 1/2"-14 NPT Sq. Hd. Plug 1/4"-18 NPT Bolt M-10-25 (pck. of 6 ) Bolt M-10-30 (pck. of 4) Spacer Shim Pack (pck. of 8) Output Gasket 0.8 mm Output Gasket 0.5 mm Input Gasket 0.4 mm...
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Page 36: Warranty
1. Limited Warranty. King Kutter II, Inc. (“King Kutter II”), 2150 Eastern Ave. Gallipolis, Ohio 45631, warrants to the original retail purchaser (“Purchaser”) that the product that is the subject of this sale is free from defects in material and workmanship at the time of sale.
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