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Table of Contents
OWNER'S MANUAL
12V TONKA DUMP TRUCK
,
this manual contains important safety
performance and
.
maintenance information
read the manual before taking your
first ride or allowing your child to ride your new electric
-
.
.
ride
on toy
keep the manual handy for future reference
DO NOT RETURN TO STORE!
QUESTIONS OR COMMENTS?
STOP
1-800-288-1560
FOR AGES 3+
MAXIMUM WEIGHT: 130 lb. (59 kg) / 65 lb. (29.5 kg) per seat
NOTE: Illustrations in this manual are for reference purposes only and may not reflect the
exact appearance of the actual product. Specifications are subject to change without notice.
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Table of Contents
Related Manuals for Tonka DUMP TRUCK
Summary of Contents for Tonka DUMP TRUCK
- Page 1 OWNER’S MANUAL 12V TONKA DUMP TRUCK this manual contains important safety performance and maintenance information read the manual before taking your first ride or allowing your child to ride your new electric ride on toy keep the manual handy for future reference...
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Page 2: Specifications
TABLE OF CONTENTS A Introduction, Safety and Warnings B Before You Begin Assembly C Parts Diagram D Assembly E How to Use Your Vehicle F Detailed Maintenance and Repair G Troubleshooting Guide H Warranty ELECTRIC CAR SPECIFICATIONS SUITABLE AGE CAPACITY Up to 130lbs (59kgs) SPEED Low 2.5 MPH / High 5.0 MPH... - Page 3 INTRODUCTION, SAFETY, AND WARNINGS ABOUT THIS MANUAL: This Manual was written to help you and your child get the most performance, comfort, enjoyment and safety when riding your new electric ride-on toy. It is important for you to understand your new electric ride-on toy.
- Page 4 Always wear appropriate clothing and shoes, including lace-up or similar shoes with rubber soles. Never ride barefoot or in sandals and make sure that shoelaces or other fasteners are tied and kept away from the wheels and drive system of the ride-on toy. RIDER USE AND REQUIRED PARENTAL SUPERVISION RIDERS MUST NOT EXCEED THE WEIGHT LIMIT OF 130 pounds (59kg) and MUST BE OVER 3 years old.
- Page 5 SAFE RIDING PRACTICES AND WARNINGS • Check and obey all local laws or regulations which may be in effect in the locations where the electric ride-on toy may be used. • Always wear appropriate clothing and shoes. • Observe the age and weight limitations on the cover of this manual. •...
- Page 6 • Do not to allow hands, feet, hair, body parts, clothing, or similar articles to come in contact with wheels or other moving parts. • Before each cycle of operation, you must perform the preoperation checks specified in this manual or by the manufacturer, including: •...
- Page 7 BEFORE YOU BEGIN ASSEMBLY WARNING Remove all packing and items from the display box. Make sure that the power switch is turned "OFF" before assembling the electric ride-on toy. ESTIMATED ASSEMBLY TIME You should allow approximately 35 minutes for assembly, not including initial charging time.
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Page 8: Parts Diagram
PARTS DIAGRAM Note: Some parts shown are assembled on both sides of vehicle. Plastic Body Assembly x1 13. Ø12 Washer x6 M5 Nut x1 14. Front Wheel x2 M5 x 35 Machine Screw x1 15. Driving Wheel x2 Steering Wheel x1 16. - Page 9 ASSEMBLY Your new vehicle requires adult assembly. Please set aside around 35 minutes for assembly. Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. TOOLS REQUIRED: Phillips Screwdriver Standard Slip Joint Pliers (not included) (not included)
- Page 10 2. FRONT WHEEL ASSEMBLY • Turn the vehicle body upside down. • Remove all parts from front wheel axle. • Fit a Ø12 washer onto the axle. • Fit a bushing onto the axle. • Slide a wheel onto the axle, and make the bushing match inside the wheel.
- Page 11 IMPORTANT! CHECK GAP AFTER ASSEMBLING WHEELS After assembling any wheel onto the axles, make sure to check the gap between the screw thread and the outside of the wheel (refer to the adjacent diagram). If the gap is too big, add two or three washers on the axle to the inside of the wheel.
- Page 12 7. INSTALL STEERING WHEEL BATTERIES (Note: Batteries not included) • Loosen the screw in the steering wheel and remove the cover. • Insert 2x1.5V size AA AM-3 or LR6 batteries as shown. • Replace the cover and tighten the screw to secure it in place.
- Page 13 9. DUMP LOCK BRACKET ASSEMBLY: • Turn the dump upside down gently. • Set the dump lock bracket as shown (aim at three holes in the dump), and tighten with two Ø4x16 round head screws first. • Turn the dump back to upright position, and tighten with another Ø4x16 round head screw as shown.
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Page 14: Battery Charging
11. POWER SUPPLY CONNECTION Note: The battery is disconnected for shipment to prevent the battery from draining. • Uscrew the four screws on the seat with a screwdriver and move the seat. • Plug the battery connector into the control module connector, then re-set the seat with four screws. - Page 15 • Never lift or carry the battery by the wires or connector. This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the battery by the case only. • Read the safety instructions on the battery. •...
- Page 16 • Use only an original charger (AC 120V 60Hz) with an output of DC 12V (1A) to charge your vehicle battery. • Note to Adults: Regularly examine the charger for damage to the cord, plug, housing or other parts that may result in the risk of fire, electric shock or injury. •...
- Page 17 HOW TO USE YOUR VEHICLE FORWARD 1. Move the “Forward-Backward switch” to the “Forward” position. 2. Press the “Foot pedal” and the vehicle will move forward. STOP Move the “Forward-Backward switch” to the “Stop” position, the vehicle will stop; when your child’s foot is removed from the “Foot Pedal”, the vehicle will also stop automatically.
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Page 18: Dump Operation
DUMP OPERATION INSTRUCTION 1. To tip the dump, use one hand to push the dump lock (between the seats) forward (of riding position) and hold it until the dump tips, and at the same time use another hand to tip the dump. 2. -
Page 19: Safety Precautions
SAFETY PRECAUTIONS • Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time. • The child must have adult supervision at all times. • Do not ride on the road, footpaths, near pools, or bodies of water. •... - Page 20 DETAILED MAINTENACE AND REPAIR Turn power “OFF” before conducting any maintenance procedures. Flat head Screwdriver 17mm Socket Wrench Tools Required: (not included) (included) HOW TO REPLACE FRONT WHEEL 1. Remove the Axle Cap with a flat head screwdriver. 2. Remove the M10 locknut with a 17mm socket wrench. 3.
- Page 21 If you need to replace the gear box, please proceed to the next step. 5. Unscrew the screws on the seat with a screwdriver and remove the seat. 6. Unplug the power connector that is connected to the gear box. 7.
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Page 22: To Replace Power Switch
HOW TO REPLACE THE POWER SWITCH 1. Remove the power switch with a flat head screwdriver (not included). 2. Unplug the main connector from the wire terminals as shown. 3. Plug in the new power switch with the wire terminals for replacement as shown. •... -
Page 23: Battery Care And Disposal
BATTERY CARE AND DISPOSAL Do not store the battery in temperatures above 75° F (23.5° C) or below 32° F (0°C). THIS PRODUCT CONTAINS SEALED LEAD ACID BATTERIES WHICH MUST BE RECYCLED IN ACCORDANCE TO YOUR LOCAL AND STATE LAWS. PLEASE CAREFULLY READ AND UNDERSTAND THE FOLLOWING DISPOSAL INSTRUCTIONS: Disposal: This product contains sealed lead acid batteries which must be disposed of... - Page 24 MAINTAINING YOUR VEHICLE Occasionally use a lightweight oil to lubricate moving parts such as wheels and the steering linkages. Park the vehicle indoors or cover it with a tarp to protect it from wet weather. Keep the vehicle away from sources of heat, such as stoves and heaters. Plastic parts may melt.
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Page 25: Troubleshooting
TROUBLESHOOTING GUIDE Problem Possible Cause Solution Vehicle does not run Undercharged battery Charge the battery. A new battery should have been charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 12 hours after each use. - Page 26 Problem Possible Cause Solution Tripped thermal fuse The built-in thermal fuse may “trip” and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe. Once a fuse has “tripped”, set the power switch to the “OFF” position, release the foot pedal, and wait 2 minutes before operating the vehicle again.
- Page 27 Problem Possible Cause Solution Vehicle runs sluggishly Undercharged battery Charge the battery. A new battery should have been charged for at least 18 hours before using the vehicle for the first time. After first- time use, recharge the battery for at least 12 hours after each use.
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Page 28: Limited Warranty
WARRANTY Limited Warranty Subject to the following limitations, all electric ride-on toys manufactured for Dynacraft are warranted to the original purchaser to be free of defects in materials and workmanship for a period of 90 days from the date of purchase. No other express or implied warranty is given. - Page 29 DO NOT return this item to the store. STOP Please call Dynacraft for assistance. Dynacraft BSC, Inc. HASBRO and its logo, TONKA and its logo are trade- 89 S. Kelly Rd., American Canyon, CA 94503 marks of Hasbro and are used with permission. Call Toll Free 1.800.288-1560 ©...
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Questions and answers
The relay switch keeps popping, 15A, how much for a new one?