Related Manuals for Murex Tradestig 200-1
Summary of Contents for Murex Tradestig 200-1
- Page 1 Tradestig 150- 1 Tradestig 200- 1 Instruction manual and spare parts list 0459 758 074 050526 Valid for serial no. 517- -xxx- -xxxx...
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Page 2: Table Of Contents
1 DIRECTIVE ............2 SAFETY . -
Page 3: Directive
DIRECTIVE DECLARATION OF CONFORMITY Murex Welding Products Ltd, EN8 7TF England, gives its unreserved guarantee that welding power source Tradestig 150- -1 and Tradestig 200- -1 from serial number 517 complies with standards EN 60974--1/--3, in accordance with the requirements of directive (72/23/EEC) and addendum (93/68/EEC) and with standard EN 50199 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC). - Page 4 WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU- TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA. ELECTRIC SHOCK - - Can kill Install and earth the welding unit in accordance with applicable standards. Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
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Page 5: Introduction
INTRODUCTION The Tradestig 150- - 1, Tradestig 200- -1 are a welding current power sources intended for use with coated electrodes (MMA welding) and TIG welding. Equipment The Tradestig is supplied with a mains cable and an instruction manual. Accessories for the product can be found on page 23. TECHNICAL DATA Tradestig 150- -1 Tradestig 200- -1... -
Page 6: Installation
Parameter setting Settings Setting range In steps of: Default value Welding method TIG or MMA 2/4--stroke 2 stroke or 4 stroke 2--stroke HF / Lift Arct HF or LiftArct Slope down time 0--10 s 0.1 s 1.0 s Gas post--flow 0--25 s 0.1 s 2.0 s... -
Page 7: Operation
5.3.1 Recommended fuse sizes and minimum cable areas Tradestig 150- -1 Tradestig 200- -1 Mains voltage 230 V ¦10 %, 1--phase 230 V ¦10 %, 1--fas 50--60 Hz 50--60 Hz Mains frequency Fuse (delayed- -action) 10 A 85A 35% duty cycle MMA 10 A 16 A 120A 20% duty cycle MMA... -
Page 8: Control Panel
Control panel The power source checks the LEDs and all segments in the display when main switch is turned on. The machine type and program version are also displayed. The control panel comprises a display, setting knob, LEDs and pushbuttons. Using the pushbuttons, it is possible to move between the various functions. -
Page 9: Welding
WELDING TIG welding During TIG welding, the return cable must be connected to (+) and the TIG torch to (--). If they are connected in reverse, the tungsten electrode will melt. 7.1.1 2- - stroke Gas pre--flow Slope Slope down Gas post--flow Functions when using 2- -stroke control of the welding torch. - Page 10 7.1.4 LiftArct The LiftArct function strikes the arc when the electrode is brought into contact with the workpiece and then lifted away from it. Striking the arc with the Lift Arc function. Step 1: the electrode is touched on to the workpiece. Step 2: the trigger switch is pressed, and a low current starts to flow.
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Page 11: Mma Welding
MMA welding The Tradestig gives direct current, and you can weld most metals to alloy and non--alloy steel, stainless steel and cast iron. The Tradestig 150--1 allows you to weld most coated electrodes from ∅ 1.6 to ∅ 3.25. The Tradestig 200--1 allows you to weld most coated electrodes from ∅ 1.6 to ∅ 4.0 MMA welding may also be referred to as welding with coated electrodes. -
Page 12: Fault Tracing
FAULT TRACING Try these recommended checks and inspections before sending for an authorised service technician. Type of fault Action No arc. Check that the mains power supply switch is turned on. Check that the welding current supply and return cables are correctly connected. - Page 13 - - 13 - - bt29d2e...
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Page 14: Diagram
Diagram Tradestig 150- 1, Tradestig 200- 1 Tradestig 150- - 1, Tradestig 200- - 1 - - 14 - - bt29 diagram... - Page 15 Tradestig 150- 1, Tradestig 200- 1 - - 15 - - bt29 diagram...
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Page 16: Spare Parts List
0459 760 881 Tradestig 150--1 for 230 V mains voltage 0459 760 883 Tradestig 200--1 for 230 V mains voltage Spare parts are to be ordered through the nearest MUREX agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list. - Page 17 Tradestig 150- 1, Tradestig 200- 1 C = component designation in the circuit diagram Item Ordering no. Denomination Notes 0459 654 001 Handle Screw M8x50 0459 173 002 Cover Screw M5x12 Screw M5x16 Included in item AB51, see page 18. Edition 050526 - - 17 - - bt26saa1...
- Page 18 Tradestig 150- 1, Tradestig 200- 1 C = component designation in the circuit diagram Item Ordering no. Denomination Notes 0193 317 001 Switch Included in item AB50 2QF1 Cord set Included in item AB50 Screw Included in item AB51 and AB53 0459 174 001 Rear panel 0487 018 880...
- Page 19 Tradestig 150- 1, Tradestig 200- 1 Edition 050526 - - 19 - - bt26sab1...
- Page 20 Tradestig 150- 1, Tradestig 200- 1 C = component designation in the circuit diagram Item Ordering no. Denomination Notes 0487 064 880 Power supply board 2AP1 0459 280 880 Cable set Including wires 1501, 1502 and their 15XS1, 15XS2, sockets 15XS7, 15XS8 0193 700 702 Cable set...
- Page 21 Tradestig 150- 1, Tradestig 200- 1 Edition 050526 - - 21 - - bt27sac1...
- Page 22 Tradestig 150- 1, Tradestig 200- 1 C = component designation in the circuit diagram Item Ordering no. Denomination Notes 0193 054 005 Solenoid valve 230 V AC 10YV1 0194 130 120 0456 496 001 Hose D = 9/5 mm, L = 0.57 metre reinforced PVC 0487 028 880 Circuit board TIG 10AP1...
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Page 23: Accessories
Tradestig 150- 1, Tradestig 200- 1 Accessories MMA welding and return cable kit (”crocodile” type holder) ....0349 501 078 Suitable for Tradestig 150- -1 MMA welding and return cable kit (”screwe”... - Page 24 Murex Welding Products Ltd Hanover House Queensgate Britannia Road Waltham Cross Hertfordshire EN8 7TF England...
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