Arctic Cat Crossfire 700 EFI (EB) 2006 Operator's Manual
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Arctic Cat Crossfire 700 EFI (EB) 2006 Operator's Manual

Arctic Cat Crossfire 700 EFI (EB) 2006 Operator's Manual

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Summary of Contents for Arctic Cat Crossfire 700 EFI (EB) 2006

  • Page 2: Limited Warranty

    Cat Snowmobile. Arctic Cat does not assume any liability for incidental or consequential damages. Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), any parts that are found to be warrantable in material or workmanship. This repair work MUST be done by an authorized Arctic Cat Snowmobile dealer.

  • Page 3: Table Of Contents

    Warranty Procedure/Owner Engine ........15 Responsibility.. Inside Back Cover REFERENCE INFORMATION Write the appropriate information for your Arctic Cat Snowmobile in the spaces below. Always use these numbers when referring to your snowmobile. Model: ________________________________________________ Date of Purchase: _______________________________________ Vehicle Identification Number: _____________________________...

  • Page 4: Parts And Accessories

    PARTS, OIL, AND ACCESSORIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile. For a complete list of accessories, refer to the current Arctic Cat Accessory Catalog. An Illustrated Parts Manual is available through your local Arctic Cat Snowmobile dealer.

  • Page 5: Foreword

    Always wear a helmet and eye protection. Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling.

  • Page 6: Declaration Of Conformity

    EMC Directive 89/336/EEC Date of Issue: October, 1993 EC Machinery Directive89/392/ECC Date of Issue: June, 1993 Issued by European Commission. Type of Equipment: Snowmobile Brand Name: Arctic Cat Model Number: S2006RZF36ERB S2006RZF36ERO Standards to which conformity is declared: EMC: EN 50082-1/ 1992...

  • Page 7: Snowmobile Safety Rules

    SNOWMOBILE SAFETY RULES SNOWMOBILE SAFETY RULES...
  • Page 8 SNOWMOBILE SAFETY RULES (Cont) SNOWMOBILE SAFETY RULES...

  • Page 9: Specifications

    Gasoline 87 Octane Regular Brake Type Hydraulic (Recommended) Unleaded Track Width 38 cm (15 in.) Engine Oil Arctic Cat Synthetic Track Length 345 cm (136 in.) APV 2-Cycle Oil (Overall) Gear Case Lubricant Arctic Cat ACT Track Deflection 38-44 mm...

  • Page 10: General Information

    10% ethanol properly. No warranty will be or up to 15% MTBE are acceptable allowed by Arctic Cat Inc. if the gasolines; however, whenever using ESN or VIN is removed or mutilated oxygenated gasolines, the fuel des- in any way.
  • Page 11 Recommended Injection Oil Break In Gas/Oil Mixing Instructions The recommended oil to use in the oil injection system is Arctic Cat Before mixing gasoline and oil, Synthetic APV 2-Cycle Oil. This oil make sure the oil is at room temper- is also the recommended oil to use ature (20°...

  • Page 12: Engine Break-In

    ENGINE BREAK-IN NOTE: The functions of the dig- ital readout and indicator lights The Arctic Cat engine (when new or will vary from model to model. rebuilt) requires a short break-in period before the engine is subjected Top Button to heavy load conditions. Arctic Cat...

  • Page 13: Diagnostic Codes

    Once the Low Oil Warning Light illuminates during operation of the Number of Flashes Trouble snowmobile, the operator must peri- odically monitor the level of oil in Coolant Temperature Above 93° C Constant On the reservoir and must fill the reser- (200°...

  • Page 14: Exhaust System

    If leakage or dam- age is detected, take the snowmobile ! WARNING to an authorized Arctic Cat Snow- mobile dealer for service. Tighten lock nuts according to specifications to prevent unex- When filling the cooling system, use pected “movement”...

  • Page 15: Drive Clutch/Driven Pulley Alignment

    Take the snowmo- l ey mu s t b e s e r v i c e d by a n bile to an authorized Arctic Cat authorized Arctic Cat Snowmo- Snowmobile dealer for this service.

  • Page 16: Towing

    3. Using a wrench to secure the HIGH ALTITUDE OPERATION stud, tighten the lock nut on the Operating a snowmobile at varying exposed stud. altitudes requires changes in perfor- mance components. These changes It is also recommended that when- affect drive train. ever studs are installed on a track, c a r b i d e w e a r b a r s s h o u l d b e NOTE: This snowmobile is ini-...

  • Page 17: Arctic Power Valve (Apv) System

    ARCTIC POWER VALVE (APV) SYSTEM This RPM controlled servomotor (servo) actuated system adjusts the size of the exhaust ports to provide peak performance throughout the RPM range. The system consists of an exhaust valve assembly mounted to the exhaust side of each cylinder and connected by adjustable cables to an electronic servo mounted 739-152B...
  • Page 18 4. Repeat steps 2 and 3 on the other cable; then compare the measurements. NOTE: The measurements must be equal and within the specifica- tions from the chart. If the mea- s u r e m e n t s a r e w i t h i n specifications, no adjustment is...

  • Page 19: Operating Instructions

    OPERATING INSTRUCTIONS 2. Check the brake fluid level in STARTING AND STOPPING the master cylinder brake fluid ENGINE reservoir. The brake fluid level It is imperative that the hydraulic must be just below the high brake system be checked for wear mark on the reservoir.

  • Page 20: Braking

    6. Pull the recoil handle slowly 8. If the engine does not start but until resistance is felt; then give seems ready to start, engage the a short quick pull. Repeat until brake lever lock; then compress the throttle control lever fully the engine starts.
  • Page 21 ! WARNING before the brakes will again function properly. This cool Use only Arctic Cat approved down period will vary depend- brake fluid. Never substitute or ing upon the ambient air tem- mix different types or grades of perature and the temperature of b r ak e f lu id .

  • Page 22: Emergency Stopping

    If authorized Arctic Cat Snowmo- ice forms in the throttle system or if bile dealer for service. there is some other malfunction of the throttle system resulting in a loss 6.
  • Page 23 Take the snowmobile to an authorized Arctic Cat Snow- mobile dealer for service. How- ever, if a dire emergency exists w h e r e i n t h e e n g i n e mu s t b e...

  • Page 24: Lubrication

    ! CAUTION The correct lubricant to use in It is critical that all of the old the gear case is Arctic Cat ACT fluid be drained from the gear Drive Fluid. Any substitute may case prior to filling with new cause serious damage to the fluid.

  • Page 25: Front Suspension

    2. With the gas tank nearly empty FRONT SUSPENSION (less than 1/4 full), lay the It is very important that the front snowmobile on its side. A piece suspension is greased on a monthly of cardboard should be used to basis using a good low temperature protect the finish on the hood grease.

  • Page 26: Maintenance

    MAINTENANCE PERIODIC MAINTENANCE CHECKLIST ITEM INTERVAL REFER TO REMARKS Brake System Daily Page 24 Check for binding, leakage, and proper operation; lever firmness, travel, caliper, disc, and pads; fluid level Cooling System Daily Page 10 Check for leakage, damage, obstructions, coolant level Oil-Injection System Daily...

  • Page 27: Gasoline Additives

    Arctic Cat Snowmobile dealer for inspection and adjustment or repair. Your Arctic Cat Snowmobile should be taken to an authorized Arctic Cat Snowmobile dealer at the end of each snowmobiling season for gen- eral inspection and for off season storage servicing.

  • Page 28: Hydraulic Brake System

    Authorized Arctic Cat Snow- plugs, remove the spark plugs, and mobile dealers have detailed examine the condition of the center spark plug information.
  • Page 29 2. If the brake fluid level is below NOTE: Do not pump the brake the low mark, remove the reser- lever as it will produce an inaccu- voir cover and add Arctic Cat rate reading. approved brake fluid until the 2. Measure the distance between...
  • Page 30 If the owner does not feel qualified, take the snowmo- NOTE: It may be necessary to bile to an authorized Arctic Cat refill the reservoir during the Snowmobile dealer for this ser- bleeding process.

  • Page 31: Drive Belt

    1. Measure the width of both 7. Repeat steps 4-6 for the other brake pads. The brake pad pad; then secure the pads with width must be greater than 5.0 the pin. mm (0.20 in.). If the brake pad 8. Remove the reservoir cover and width is less than specified, remove the remaining fluid;...
  • Page 32 NOTE: Changing a drive belt Arctic Cat Snowmobile dealer, as may be done by the snowmobile Arctic Cat drive belts are made to owner if qualified to do so. If the exact specifications and of qual- owner does not feel qualified, ity material.

  • Page 33: Track Tension

    “lock.” Arctic Cat recommends that the track tension be checked daily during the first 300 miles of operation and once a week thereafter and adjusted according to need.

  • Page 34: Track Alignment

    Excessive wear to the idler ment is necessary. wheels, drive lugs, and track will occur if the track is improperly aligned. Arctic Cat recommends that the track alignment be checked once a week or whenever the track ten- sion is adjusted.

  • Page 35: Suspension

    ! WARNING If a jam nut is not tightened prop- erly, the adjusting bolt could l o o s e n c a u s i n g t h e t r a ck t o become dangerously loose. 4.
  • Page 36 Skid Frame Front Arm determining rear spring require- The skid frame front arm shock ments. spring and limiter straps are adjust- able. However, Arctic Cat recom- Rider Weight (lb) Cam Position mends that the shock spring be maintained as loose as possible.

  • Page 37: Lights

    2. Push in on the bulb and rotate it ! CAUTION counterclockwise to remove it from the socket. Nev er forc e the ad justme nt 3. Install the new bulb in the cams from the low position to socket by pushing it in and the high position.
  • Page 38 1. Position the snowmobile on a Installing Headlight Bulb level floor so the headlight is approximately 8 m (25 ft) from ! CAUTION an aiming surface (wall or simi- lar surface). Do not touch the glass portion of the bulb. If the glass portion NOTE: There should be an is touched, it must be cleaned “average”...

  • Page 39: Ski Wear Bars

    4. Remove the wear bar from the SKI WEAR BARS ski. The ski wear bar is a replaceable bar attached to the underside of the ski. Installing Ski Wear Bar The purpose of the wear bar is to 1. Move the wear bar into position assist in turning the snowmobile, to on the bottom of the ski.

  • Page 40: Rail Wear Strips

    Take the snowmobile to an authorized Arctic Cat Snow- mobile dealer for this service. Each time a new set of wear strips are installed, they should be tem- 0727-726 pered.

  • Page 41: Performance Tips

    Available shim washers from Arctic Cat are p/n 0648-714 (0.090 in.), p/n 0648- 715 (0.030 in.), and p/n 0648-716 (0.060 in.).

  • Page 42: Preparation For Storage

    ! CAUTION vent corrosion and component dete- Never crank the engine over rioration. An authorized Arctic Cat without grounding the spark Snowmobile dealer should perform plugs. Damage to coils and/or this service; however, the owner/ CDI unit may result.
  • Page 43 11. Apply light oil to the upper 15. If possible, store the snowmo- steering post bushing, ski spin- bile indoors. Raise the track off dles and bolts, front and rear the floor by blocking up the pivo t bushing s of th e skid back end making sure the snow- frame, and plungers of the mobile is secure.

  • Page 44: Preparation After Storage

    NOTE: After prolonged storage, raise the oil-injection pump Arctic Cat recommends one tank- control arm to the wide-open ful of 100:1 gas/oil mixture be position until the engine starts used in conjunction with the oil- to smoke heavily.

  • Page 45: Change Of Address, Ownership, Or Warranty Transfer

    CHANGE OF ADDRESS, OWNERSHIP, OR WARRANTY TRANSFER Arctic Cat Inc. keeps on file the current name and address of the owner of this snowmobile. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
  • Page 46 Fold Back Once Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
  • Page 47 NOTES...
  • Page 48 NOTES...
  • Page 49 NOTES...
  • Page 50 NOTES...

  • Page 51: Warranty Procedure/Owner Responsibility

    Operator’s Manual. Should you have any questions concerning the warranty, contact an authorized Arctic Cat Snowmobile dealer. Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (218) 681-8558...
  • Page 52 2257-296 Printed in the U.S.A. ®™ Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701...

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