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Winget Croker CUMFLOW RP100XD Parts & Operation Manual

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CUMFLOW RP100XD
ROTATING PAN MIXER
PARTS
&
Operation MANUAL
WINGET LIMITED
PO BOX 41
EDGEFOLD INDUSTRIAL ESTATE
PLODDER LANE
BOLTON
LANCS
BL4 OLS
Tel: ++ 44 (0) 1204 854650
Fax: ++ 44 (0) 1204 854663
crokersales@winget.co.uk
parts@winget.co.uk
service@winget.co.uk
www.winget.co.uk

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Summary of Contents for Winget Croker CUMFLOW RP100XD

  • Page 1 CUMFLOW RP100XD ROTATING PAN MIXER PARTS & OPERATION MANUAL WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLS Tel: ++ 44 (0) 1204 854650 Fax: ++ 44 (0) 1204 854663 crokersales@winget.co.uk parts@winget.co.uk service@winget.co.uk www.winget.co.uk...

  • Page 2: Table Of Contents

    INDEX SECTION 1 GENERAL INFORMATION 1.1. Company Details 1.2. Important Notice 1.3. Mixer Operational and Safety Requirements Installation Drawing SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS 2.1. Pre Installation Notes 2.2. Installation Instructions 2.3. Operating Instructions SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE 3.1.
  • Page 3 The contents of this handbook although correct at the time of publication, may be subject to alteration by the manufacturers without notice and Winget Limited can accept no responsibility for any errors or omissions contained within the following pages. Nor can we accept any liability whatsoever arising from the use of this manual howsoever caused.
  • Page 4 OPERATING MAINTENANCE MANUAL SECTION 1 GENERAL INFORMATION RP100XD...

  • Page 5: Company Details

    • Description and quantity of parts required • The full address to which the parts are to be sent Winget Limited can accept no responsibility for incorrectly supplied parts unless the machine serial number, part number and a full description of the items required is given...

  • Page 6: Important Notice

    They are to a special shape and material to prolong wear life. They should not be modified in any way and only replaced with GENUINE ‘CROKER’ spares obtained from WINGET LIMITED. A daily check is advisable to ensure that the Blades/Wearing parts are secure and undamaged.
  • Page 7 SAFETY FACTORS. REFER TO THE MANUFACTURERS BEFORE FITTING ANY NON STANDARD EQUIPMENT OR PARTS. THE MANUFACTURERS ACCEPT NO RESPONSIBILITY FOR ANY MODIFICATIONS MADE AFTER THE MACHINE HAS LEFT THE FACTORY, UNLESS PREVIOUSLY AGREED IN WRITING. THE MANUFACTURERS WILL ACCEPT NO LIABILITY FOR DAMAGE TO PROPERTY, PERSONNEL OR THE MACHINE IF FAILURE IS BROUGHT ABOUT DUE TO SUCH MODIFICATIONS, OR THE FITMENT OF SPURIOUS PARTS.
  • Page 8 RP100XD OPERATIONAL AND SAFETY REQUIREMENTS PRE-DELIVERY Drive coupling alignments, pan and star meshing of pan rack and drive gear. Operating clearances star blade to pan. Fixed blade to pan wall. Correct oil level in gearboxes. All grease points charged. Gear teeth greased. No load test.
  • Page 9 Operating manuals and proprietary manufacturer’s specific instruction. Isolate electrical and other services to the mixer as section 6 above. Service at recommended intervals. Use Croker manufactured replacement parts available from WINGET LIMITED. Ensure all safety guards and interlocks are reinstated prior to operating mixer. GENERAL Under on circumstances should the Maximum Batch Loads be exceeded by either weight and volume as stated in Technical Specification.
  • Page 10 Pan rim and base wearing plates must be replaced before excessive wear causes distortion. Ensure mixing pan is rotating concentrically and pan base is rotating in horizontal plane. Mixer must not be stopped and started when there is mix in the pan. Refer to the Contract Drawing for scope of supply and the Site instruction notes outlining weights etc.

  • Page 11: Installation Drawing

    INSTALLATION DRAWING...

  • Page 12: Operating Instructions

    OPERATING MAINTENANCE MANUAL SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS...
  • Page 13 PRE-INSTALLATION On arrival of the equipment it is advisable to check that all packages listed on the consignment note have been received. The equipment must be offloaded using certified lifting gear of suitable capacity, by a competent person. An outline drawing and bolt hold plan is normally sent prior to the despatch of the machine and will enable preparations to be made for the installation.
  • Page 14 INSTALLATION Please refer to the contract arrangement and site instructions as applicable. It is recommended that a concrete foundation (to take foundation bolts – not supplied) should be provided for the machine to be mounted on Before completing the installation, check that the main mixer frame is level with a spirit level.

  • Page 15: Operating The Mixer

    OPERATING THE MIXER Prior to start up, the following points should be checked:- That there is oil in a) the pan drive gearbox the star drive gearbox The mixing pan should be clear of loose nuts, bolts, spanners, etc as these will damage the fingers and blades.
  • Page 16 OPERATING THE MIXER SAFETY NOTES Never operate the mixer unless you have read and fully understand the contents of the Operators Manual Never operate the mixer whilst wearing loose fitting clothing Never reach inside the Pan whilst it is rotating Never operate any equipment unless you have received adequate training Cement, certain other minerals and organic compounds can cause skin irritation leading to Dermatitis.
  • Page 17 Decals and Instruction Plates are attached to the equipment to warn against hazards and assist in the safe operation of the equipment, if they become damaged or defaced they must be replaced. OPERATING INSTRUCTIONS FOUR WHEEL PAN TROLLEY The Four-Wheel Pan Trolley is designed to allow the safe and speedy removal and transportation of the pan and mixed materials to wherever they may be required within the plant.
  • Page 18 trolley can be braced as described above, the handle pulled backwards against the stops and the pan transported back to mixer where the pan can be easily and quickly positioned over the rack and lowered into place. 9) On no account must attempts be made to engage the trolley with the mixer mainframe/chassis unless the Star Drive is raised and the rack stationary.

  • Page 19: Technical Specification

    OPERATING MAINTENANCE MANUAL SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE...
  • Page 20 TECHNICAL SPECIFICATION OF CUMFLOW RP100XD Maximum Batch Capacity by Weight 163 kgs CAPACITIES: by Volume 113 litres Batch capacity and outputs will vary with material densities. FEED MATERIAL: Maximum Size 19 mm MIXER FRAME: Strongly constructed from welded Steel Channel MIXING PAN: Steel Base Pan removed by hand or with the aid of a special trolley.
  • Page 21 814 kg WEIGHTS (UNLADEN) Weight of additional pan 89kg Weight of optional trolley 37kg CONVERSION KIT To change the RP100 INTO A RP50 and vice-versa PAN LIFTING TROLLEY Tubular steel frame mounted on two 406 x 120 mm (16 x 4) 4 ply pneumatic industrial wheels...
  • Page 22 ISOLATE ELECTRICAL AND OTHER SERVICES TO THE MIXER (see separate section). Service at recommended intervals. Use Croker manufactured replacement parts available from WINGET LIMITED. Ensure all safety guards and interlocks are reinstated prior to operating the mixer Main items of wear (see Section 4).

  • Page 23: Lubrication

    MAINTENANCE AND LUBRICATION NOTE: ALWAYS ENSURE APPARATUS IS ISOLATED FROM MAINS SUPPLY BEFORE COMMENCING MAINTENANCE. IF NECESSARY A ‘PERMIT TO WORK’ SHOULD BE OBTAINED DAILY: Charge the grease points using Total EP2 Grease 2 (or equivalent) WEEKLY Lubricate Racks Apply Open Gear Lubricant (or equivalent) Pinions Apply Open Gear Lubricant ( or equivalent) Inspect and top-up if necessary.

  • Page 24: Gear Unit Maintenance

    MAINTENANCE FOR GEAR UNITS MAINTENANCE OF THE MOTORS The surface of the housing as well as the cover lattice of the fan bonnet should be kept clean in order not to endanger the cooling of the motor with dust and dirt. Although the bearings of the motor have life time lubrication, the oil in the gearbox of a new unit should be drained after the first 500 hours of operation and the case thoroughly flushed with a light flushing oil before refilling with fresh oil to the correct...
  • Page 25 LUBRICATION CHART...
  • Page 26 OPERATING MAINTENANCE MANUAL SECTION 4 MIXER SPARE PARTS...

  • Page 28: Mixing Pan & Drive

    RP100XD MIXING PAN & DRIVE CR540381 4 CU FT (0.11 CUBIC METRES CAP PAN) RP100 CR210136 PAN RACK CR520179 CONICAL SHAFT CR560006 FELT SEAL CR150153 CONICAL SHAFT BEARING CR210137 PAN CONICAL SUPPORT 333104020 NIPPLE GREASE 1/4 BSP STRAIGHT 176S01 COVER NIPPLE GREASE CR210092 CONICAL END CAP CR630047...
  • Page 29 RP100XD MIXING PAN & DRIVE CR640003 EYE LIFTING 10S05 WASHER FLAT 1/2" CR241587 NUT 5/8" BSW NYLOC...
  • Page 31 RP100XD STAR DRIVE ASSEMBLY CR220155 MOTOR GEAR UNIT STAR DRIVE 555114904 SHIM GEAR MOTOR UNIT V2005114 PLUG OIL LEVEL CLEAR CR230043 COUPLING FLEXIBLE DRIVING HALF CR239030 BOLTS & NUTS FOR FLEXIBLE COUPLING CR239028 RUBBER BUSH FOR FLEXIBLE COUPLING CR230047 BOLT, NUT & BUSH ASSEMBLY FOR FLEXIBLE COUPLING CR230044 COUPLING FLEXIBLE DRIVEN HALF 57S05J1...

  • Page 33: Mixing Star Assembly

    RP100XD MIXING STAR ASSEMBLY CR529020 KEY CAP 11S05B SCREW SET M12 X 20 17S06 WASHER SPRING M12 CR210140 STAR MIXING CR329053 KEY FEATHER MIXING STAR CR757244 BLADE STAR CAST, OBSOLETE USE ITEM 19 BELOW CR219009C BLADE STAR CAST, RIBBED CR219009P BLADE STAR, POLYUREATHANE RIBBED CR219009SS BLADE STAR, STAINLESS STEEL, RIBBED...

  • Page 35: Mixing Star Lifting Arrangements

    RP100XD MIXING STAR LIFTING ARRANGEMENT CR520175 PIVOT SHAFT CR190017 PIVOT SHAFT BEARING 333104020 NIPPLE GREASE 1/4 BSP STRAIGHT 176S01 COVER NIPPLE GREASE CR630383 BOSS, PLATE WHEEL CR249098 GRUB SCREW M10 CR260394 PLATE, WHEEL CR549009 CAM, MICROSWITCH (SEE CAM & MICROSWITCH) CR520176 SHAFT, HANDWHEEL CR190046...
  • Page 37 RP100XD COVERS & GUARDS CR53100636 HOUSING ASSEMBLY PAN DRIVE MOTOR CR53100805 HOUSING ASSEMBLY PAN DRIVE MOTOR OPP HAND 11S05D SCREW SET M12 X 30 267S07 WASHER FLAT M12 61S05 NUT BINX M12 CR249505 CATCH ASSEMBLY, DOOR HOUSING 11S01AA SCREW SET M5 X 16 11S01A SCREW SET M5 X 20 267S03...
  • Page 38 RP100XD COVERS & GUARDS 267S06 WASHER FLAT M10 17S05 WASHER SPRING M10 11S02AA SCREW SET M6 X 12 CR549146 GUARD PINION SHAFT (NOT ILLUS) UP TO S/No 6019 11S03C SCREW SET M8 X 25 UP TO S/No 6019 267S05 WASHER FLAT M8 UP TO S/No 6019 17S04 WASHER SPRING M8 UP TO S/No 6019 7S03...
  • Page 40 RP100XD MICROSWITCH, CAM & PROXIMITY SENSOR CR220505 MICROSWITCH CR549009 11S02C SCREW SET M6 X 25 17S03 WASHER SPRING M6 267S04 WASHER FLAT M6 CR531793 SUPPORT, MICROSWITCH 11S02C SCREW SET M6 X 25 267S04 WASHER FLAT M6 17S03 WASHER SPRING M6 CR243129 SCREW, CHEESE HEAD 4BA X 1.5"...

  • Page 41: Electrical Switch Gear

    RP100XD ELECTRICAL SWITCH GEAR CR229116 CONTROL PANEL ASSEMBLY C/W KEYS 11S03C SCREW SET M8 X 30 267S05 WASHER FLAT M8 17S04 WASHER SPRING M8 7S03 NUT M8 CR229109 SP20 CONDUIT CR229110 SP20/M20/TYPE B FITTINGS 191902200 TERMINAL RING 'CRIMP ON TYPE' 144799000 CABLE 1.5MM SQ G/Y (6491X H07) 144700100...

  • Page 42: Decals & Logos

    RP100XD DECALS AND LOGOS CROKER CUMFLOW RP100XD CROKER CUMFLOW RP50XD...
  • Page 43 RP100XD DECALS AND LOGOS CR85100763 DECAL RP100XD CR85100762 DECAL RP50XD V2003037 PLATE SERIAL NUMBER 101S05D RIVET POP V2003039 DECAL 'WINGET' MEDIUM V2003665 DECAL SLING POINT V2003598 DECAL BRITISH MADE V2004307 DECAL ELECTRICAL HAZARD V2004223 DECAL 'CE' MARK V2004229 DECAL OPERATORS HANDBOOK...
  • Page 44 OPERATING MAINTENANCE MANUAL SECTION 5 ANCILLARY EQUIPMENT SPARE PARTS...
  • Page 46 RP100XD PAN TROLLEY CR260392 HANDLE, TROLLEY CR260391 CHASSIS TROLLEY CR530485 SUPPORT PAN (IN PAIRS) 10S65 SPACER WASHER, AXLE (WHEN REQUIRED) CR440151 WHEEL ASSEMBLY INC ITEMS 5,6 & 7 CR440122 WHEEL RIM CR440125 BEARING ROLLER CR440123 TYRE CR440124 TUBE CR630105 BOSS, WHEEL RETAINER 69S03G BOLT 3/8'' UNF 107S14...
  • Page 47 PAGE INTENTIONALLY BLANK...
  • Page 48 CR449002 WHEEL ASSEMBLY C/W BEARING CR449005 WHEEL CENTRE BUSH/SPACER 11S05P BOLT M12 x 80 61S05 NUT BINX M12 11S04D BOLT CASTOR RETAINING M10 x 30 267S06 WASHER FLAT M10 17S05 WASHER SPRING M10 7S04 NUT M10 V2004636 DECAL WINGET SMALL...

  • Page 49: Mod Additional Parts

    RP100XD ADDITIONAL PARTS REQUIREMENT MoD ADDITIONAL PARTS LISTED BELOW ARE NOT ILLUSTRATED V2005120 PLATE - NOMENCLATURE/INSCRIPTION 101S05D RIVET POP V2005132 TOOL KIT CR54100774 TOOL BOX 11S04B SCREW SET M10 17S05 WASHER SPRING M10 7S04 NUT M10...
  • Page 50 OPERATING MAINTENANCE MANUAL SECTION 6 ELECTRICAL SYSTEM...
  • Page 51 CONTROL BOX WIRING LAYOUT...
  • Page 58 OPERATING MAINTENANCE MANUAL SECTION 7 MISCELLANEOUS...
  • Page 59 7.1 NOISE DETAILS Measured in accordance with Directive 2000/14 EC the noise did not exceed 104dB(a)LWA...

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