Related Manuals for Chungho Iguassu ICE 500
Summary of Contents for Chungho Iguassu ICE 500
- Page 1 Technical & Repair guide for ChungHo Iguassu ICE 500 IGUASSU ICE 500 Technical Manual call 888.758.1234 for further technical support...
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Page 2: Table Of Contents
Table of Contents 1. Designation of Components page 3 2. Product Features page 4-6 3. Exploded Diagram & Parts List page 7-13 3-1. Overall Exploded Diagram 3-2. Ice Making Department 3-3. Detailed Exploded Diagram (1) 3-4. Detailed Exploded Diagram (2) 3-5. -
Page 3: Designation Of Components
Designation of Components 1-1 FRONT USB Port Ice Full LED Water Full LED Hot Water/Ice Lock Button Drain Switch Continuous Dispensing Mode Button Hot Water Selecting Button Cold Water Selecting Button Ice Dispensing Button Water Dispensing Nozzle Water Dispensing Push Button Ice Dispensing Hole Power Cord Drain Outlet... -
Page 4: Product Features
Water Purification System Providing an Integrated Ice Making Function IGUASSU ICE 500 is designed for both convenience and practicality, as it utilizes a compact ice making system, designed to obtain cold water for the production of ice. With an ice making mechanism featuring an ice tray, which utilizes the freezing point method as well as reverse osmotic water purification. - Page 5 Infrared Water Level Detection Sensor Infrared OLC sensor is applied in IGUASSU ICE 500. It provides more improved detection accuracy than traditional mechanical detection types, thus allowing stable water level detection. The signal is connected to a controller in order to automatically adjust purified water levels.
- Page 6 Using natural convection, the system wire condensers are rated to reduce noise and thus provide further convenience for the user. Adoption of New Coolant IGUASSU ICE 500 has adopted an environmentally friendly cooling system in the new R-134a, a coolant that will not cause ozone layer destruction and global warming. Default Function Cold water, which is most frequently used, is selected by the system default.
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Page 7: Exploded Diagram & Parts List
Exploded Diagram & Parts List 이과수 얼음 냉온정수기 500 �� ����� �� ����� �� �� �� ��� �� �� �� ��� 3-1 OVERALL DIAgRAM Drainage Switch A/C Power PCB Hot Water Dispensing Solenoid Valve Cold Water Dispensing Solenoid Valve - 6 - 청호나이스... -
Page 8: Ice Making Department
이과수 얼음 냉온정수기 500 �� ����� �� ����� �-�� �� ���� �� ��� �-�� �� ���� �� ��� zzzz 3-2 ICE MAKINg DEPARTMENT Sub Tank Ice Full Sensor (RX) Ice Full Sensor (TX) Inlet Solenoid Valve Synchronous Motor (Camshaft) Dischsrge Door Motor Dischsrg Motor... -
Page 9: Detailed Exploded Diagram
이과수 얼음 냉온정수기 500 �� ����� �� ����� �-�� �� �� ��� ��� �-�� �� �� ��� ��� 3-3 DETAILED ExPLODED DIAgRAM (1) - 8 - 청호나이스 환경기술연구소 청호나이스 환경기술연구소... -
Page 10: Detailed Exploded Diagram
이과수 얼음 냉온정수기 500 �� ����� �� ����� �-�� �� �� ��� ��� �-�� �� �� ��� ��� 3-4 DETAILED ExPLODED DIAgRAM (2) - 9 - 청호나이스 청호나이스 환경기술연구소 환경기술연구소... - Page 11 이과수 얼음 냉온정수기 500 �� ����� �� ����� �-1� �� �� ��� ��� �-1� �� �� ��� ��� 3-5 DETAILED ExPLODED DIAgRAM (3) - 10 - 청호나이스 환경기술연구소 청호나이스 환경기술연구소...
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Page 12: Parts List
이과수 얼음 냉온정수기 500 �� ����� �� ����� �-�� ����� ���� 1�� �-�� ����� ���� 1�� 3-6 PARTS LIST Ice making inlet PIPE T - Cold water dispensing Drip Tray Grill-Drip Tray Dispensing Button #2 Dispensing Button Cover #2 FAUCET DECO- Separate oval Manifold (oval) Cold/Hot LED Window - oval LED Window - square... - Page 13 이과수 얼음 냉온정수기 500 �� ����� �� ����� �-2� ����� ���� 2�2 �-2� ����� ���� 2�2 Drain Switch Level Sensor-Ambi (OLC-S3) Level Sensor - Cold MOTOR- Ice Discharge TUBE - Cold water Dispensing MOTOR- Rotating Drip Tray Circulation Pump Booster Pump (water) Discharging DOOR - MOTOR SOL V/V - Inlet SOL V/V - Ambi Dispensing...
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Page 14: System Diagram
System Diagram 10. Flow Diagram and Power Consumption 이과수 얼음 냉온정수기 500 10-1. Flow Diagram �� ��� �� ��� 4-1 WATER PURIFICATION PROCEDURE �-1� �� ������ ��� �-1� �� ������ ��� 냉수 배수 �-�� ������ ������ ��� �-�� ������ ������ ��� 4-2 ICE MAKINg PROCEDURE 10-2. -
Page 15: Distribution Line Diagram
Distribution Line Diagram 이과수 얼음 냉온정수기 500 5. 배선도 5. 배선도 USB PCB Drip Tray Position S/W 물받이 위치 S/W Function Selection PCB Ice dispensing PCB 기능선택 PCB 얼음토출 PCB Ambi water level Sensor 정수 수위검출기 Ice Full 만빙 Water 만수... -
Page 16: Product Specification
Product Specification 9. Product Specification Product name IGUASSU ICE 500 Model name CHP-5110S Rated voltage AC 110V/60Hz, 220V/50Hz, 240V/50Hz, and 220V/60Hz External dimension 295W X 384D X 1170H(mm) Rated consumed power 500W(hot water+ ice making) Consumed Hot water 500W power... -
Page 17: Installation Precautions
Installation Precautions When installing the product, do not install it at the following places. - Near fire - Near flammable material - Wet place - A place exposed to rain and snow - A place exposed to direct sunshine - Near chemicals (volatile material, organic solvent, etc.) - A place below 32°F or a place with the possibility of dropping below 32°F When the product is installed in a dark place, and the power saving function is set, then hot water system may not operate even during daytime. -
Page 18: Relocation/Installation Precautions
Relocation/Installation Precautions In case the product is needed to be transported, please make sure there is no water left at all inside of the unit before moving the product. (If the product is moved without the complete drainage process as described below, it may cause serious damage to the product.) Turn “ON”... -
Page 19: Installation
Installation Install the product on a level surface. (Change product level using the product leg adjustment and confirm the level surface a level.) Close off the water supply valve as supplied to each household. Then tempo- rarily remove the connector part as provided from your given water source. Then connect the main water line adaptor. -
Page 20: Usage
Usage 6. Usage 6-1. Display and System Function Settings(A) 10-1 DISPLAY (A) USB connection can be used to connect diagnostic testing device USB port or to charge USB compatible electronic devices. (Note: Do not charge more than 30 minutes.) Lights up when ice storage is full. ICE FULL (Yellow green) Lights up when ambient water tank... -
Page 21: Operational Beep
10-3 OPERATIONAL BEEP 6-3. Customer Warning Sensor Action Beep Occurrence Action Beep Remarks / Occurrence A beep sound following aerations of the IGUASSU ICE 500 Power ON Ding Dong Dang One Time During Power ON Ding Dong Dang One Time Touch Button... - Page 22 6. Usage Ice Making Function Release Touch CONST button for over 10 seconds. (4) Ice Making function release Touch CONST button for over 10 seconds. Ice Lamp (Red) is turned off and the ice making function is released. Ice Lamp (Red) is turned off and the ice making function is released (Setting sound: Ding~ding~ding~) (Setting sound: Ding~ding~ding~) * When it is released, remained ice is dispensed until the ice storage house is being emptied.
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Page 23: Ice And Water Dispensing
6. Usage 6-5. Ice and Water Dispensing Method 10-5 ICE AND WATER DISPENSINg It enables to dispense Ice and Hot water when the Lock function is released. It enables to dispense Ice and Hot water when the Lock function is released. * If Lock function (of Ice and Hot water dispensing) is set, Ice dispensing and Hot water selection touch button do not If Lock function (of Ice and Hot water dispensing) is set, Ice dispensing and Hot water selection touch button function. -
Page 24: Understanding The Ice Making Process And Operation
10-6 UNDERSTANDINg THE ICE MAKINg PROCESS AND OPERATION The ice making system of the IGUASSU ICE 500 automatically operates according to designed program settings after applying power to the product. If power is supplied to the product by inserting the power plug, then ice making automatically operates without any manual setting. -
Page 25: Pcb Diagrams
PCB Diagrams 이과수 얼음 냉온정수기 500 Main PCB Main PCB 11-1 MAIN PCB CN11 흑색 배수스위치 Black Drain Switch White Display CN2 백색 디스플레이 White 백색 USB 주위온도센서 Environ. Temp. Sensor 급수 밸브 Inlet Valve Ambi water level 청색 CN5 수위검출기 Blue 냉수... -
Page 26: Power Pcb
이과수 얼음 냉온정수기 500 Power PCB Power PCB 이과수 얼음 냉온정수기 500 11-2 POWER PCB Power PCB Power PCB Clear 탈빙 Ice ejection DC 12V Power 제빙 Ice Making 정수펌프 Booter Pump 탈빙제어소자 Ice ejecting Controller 토출모터 Discharge Motor 모터 제빙방향 Motor-Ice Making Clear Clear... -
Page 27: Examination/Repair Procedure
Examination/Repair Procedure Malfunction Page 1 Power 2 Refrigerant Leak 3 Water Leak 4 Filtration Malfunction 5 Inlet Sol V/V Defect 6 Cold/Ambi/Hot Water Sol V/V Defect 7 Product Level Defect 8 Drainage 9 Hot Water Part Malfunction 10 Circulation Pump Defect 11 Tray Motor Coupler 12 Micro Switch Ass'y - Synchronous Motor 13 Cold Water Level Sensor Defect... -
Page 28: Power
12-1 POWER Power plug is inserted into a wall outlet but no LED lights. * Caution: Never touch electrical parts with wet hands How to Diagnose Open the Front Lower Panel and Check the Input Voltage (AC 110V). > If no input electric current, replace the power cord. Check the Fuse location, and see if the Fuse (inside the Fuse holder) is open. -
Page 29: Refrigerant Leak
12-2 REFRIgERANT LEAK How to Diagnose Touch the back grill with your hand to Coolant leak occurs at welding areas determine temp. (During Ice Making as marked below, check with the 100ºF ~ 140ºF : Hot) power meter. - If leaks, very low power (60W or below) is detected. -
Page 30: Water Leak
12-3 WATER LEAK Water leaks when the filtration process works properly. Make sure the water source is connected to the very bottom hole. Drain Outlet Waste Water Outlet Water Source Inlet Open the Top Cover and Front Upper cover to check if there is any water around the Level Sensor’s Tube Cap or the Medium Filter on the ambient tank. -
Page 31: Filtration Malfunction
12-4 FILTRATION MALFUNCTION Check the Level sensor and filtration process works properly. Check is the water supply valve is open. Check if water comes out of membrane. If not, check the flow restrictor and wire connections. Open the Front lower panel to check if the booster pump works properly. -
Page 32: Inlet Sol V/V Defect
12-5 INLET SOL V/V DEFECT Faulty inlet solenoid Valve causes water dispensing malfunction due to not supplying water to the cold water tank. Check hot/cold/ambient water dispensing solenoid valves. - Check its voltage is DC24V supplies to Sol V/V at terminal when dispensing. -
Page 33: Cold/Ambi/Hot Water Sol V/V Defect
12-6 COLD/AMBI/HOT WATER SOL V/V DEFECT Faulty water dispensing solenoid Valve (Hot/Cold/Ambient) causes water dispensing malfunction. Cold Check hot/cold/ambient water dispensing solenoid valves. - Check its voltage is DC24V supplies to Sol V/V at terminal when dispensing. > If not, replace Sol V/V - Check if there is leak of each Sol V/V. -
Page 34: Product Level Defect
12-7 PRODUCT LEVEL DEFECT If the product is not properly leveled, it may cause ice to over freeze and/or freeze irregularly. Check the product’s level by using a level detector which is located under the drip tray. Set the level accordingly. (Water leak may occur if the product is not leveled by more than 3 degree.) -
Page 35: Drainage
12-8 DRAINAgE Water may flow over to drip tray if the drain is not working properly. Water goes out to drainage outlet, - When water dispensed, water goes out through drip tray - When Ice melts from the storage - When cold tank overflows - When ambient tank overflows Check the connection if it’s bent or twisted. -
Page 36: Hot Water Part Malfunction
12-9 HOT WATER MALFUNCTION If hot water overheated, ambient tank’s temperature goes up then it could causes overflow. Check electric resistance of hot water temp-sensor and manual bimetal. Hot water temp-sensor : Check electric resistance. Auto Bimetal : 90N (Max 199.4°F) Manual Bimetal : 105N (when Off, 221°F) Check if bimetals are affixed properly onto hot water tank’s surface. -
Page 37: Circulation Pump Defect
12-10 CIRCULATION PUMP DEFECT Check leak/noise/voltage of the Circulation pump. Open the Front middle cover to check the circulation pump located at the bottom right. - Voltage check: AC220V/60Hz * Empty the cold tank before detaching the circulation pump from the body - Drain cold water by opening cold cleaning valve. -
Page 38: Tray Motor Coupler
12-11 TRAY MOTOR COUPLER Tray motor coupler may be broken due to bridge-shaped ice, circulation pump defect, and ice rejection malfunction. Open Front upper panel to check the Synchronous Motor. Applied volatage : AC220V/60Hz Detach the motor to check breakage of motor coupler. -
Page 39: Micro Switch Ass'y - Synchronous Motor
12-12 MICRO SWITCH ASS’Y - SYNCHRONOUS MOTOR Defects on Micro Switch Ass’y of the Synchronous Motor cause malfunction on ice making and cold water making process. Open Front upper panel to check the switch of Synchronous Motor. (Micro Switch 2EA) Check the lever and connections of the drip tray motor. -
Page 40: Cold Water Level Sensor Defect
12-13 COLD WATER LEVEL SENSOR DEFECT Defects on cold level sensor cause either not supplying or over-supplying water to cold tank. > Replace it if faulty. Check cold water level sensor by opening the front middle cover. - If cold tank is overflowing by over-supplying, check after replacing the cold level sensor. -
Page 41: Display Module Defect
12-14 DISPLAY MODULE DEFECT Display or touch button may not work due to poor connections and PCB assembly. Function PCB - Check wires and connections - Check the sponge inside - Check for humidity inside Dispensing PCB - Check for residual water and remove if any - Check if the PCB is affixed tight Ice ejection PCB - Check for residual water and remove if any... -
Page 42: Cold Water Temperature Sensor Defect
12-15 COLD WATER TEMPERATURE SENSOR DEFECT Faulty cold water temperature sensor cause malfunction of cold water and ice making. - When open: reconnect it if disconnected, and replace the sensor if defected. - When short: Replace the sensor Check the cold water temperature sensor by opening front middle panel. -
Page 43: Ice Full Sensor Defect
12-16 ICE FULL SENSOR DEFECT When displays Ice Full led on when it is not, or not display Ice Full led when when it is full. > Replace the sensor if faulty. Open the front upper panel to find the Transmitting Sensor(Tx) at the bottom left of the water tank, and open the rear panel to find the Receiving Sensor(Rx) at the bottom right of the water tank. -
Page 44: Ice Full Led Defect
12-17 ICE FULL LED DEFECT Open front upper panel to find the switch inside the Synchronous Motor. (inside EPS) - Ice Full LED Blinking : exceeding detection time (60 sec) - Ice Full LED Blinking : S/W pressed simultaneously (60 sec) - Ice Full LED blinking : when environmental sensor is faulty - Cold selection LED blinking :... -
Page 45: Main Pcb
12-18 MAIN PCB Unscrew bolts from the top cover and the rear panel (2EA). Unscrew bolts from the side panels. (2ea) Disconnect wires on the front upper panel from the Main PCB controller. Black Disconnect all wires and unscrew bolts from the Main PCB (4EA). -
Page 46: Power Pcb
12-19 POWER PCB Unscrew bolts from the front lower panel. Unscrew bolts from the front middle panel. Unscrew bolts from the Power PCB case. Ground Disconnect wires and unscrew bolts from the Power PCB. -
Page 47: Function/Dispensing Selection Pcb
12-20 FUNCTION/DISPENSINg SELECTION PCB Detach top cover (2 screws), and front upper panel (2 screws). Disconnect wires from the front upper panel as marked with yellow circles, and unscrew the bolts (marked as red circle, 7ea). Separate the front upper deco and front upper body by pressing the hooks of the front upper deco. -
Page 48: Tray Motor/Micro Sw Change
12-21 TRAY MOTOR/MICRO SW CHANgE Open top cover and front upper panel. Remove or replace the rotating drip tray. Detach front middle cover, Power PCB case, and disconnect Tray motor connection. Replace Micro Switch. -
Page 49: Circulation Pump/Cold Temp Sensor Change
12-22 CIRCULATION PUMP/COLD TEMP SENSOR CHANgE Remove Top cover/Front upper panel/Front lower/ front middle panel, and also remove 2 EPS around the circulation pump. Detach Ambient dispensing sol V/V, and detach circulation pump by rotating it clockwise. Detach Circulation pump head and EPS. Replace circulation pump and cold water tempera- ture sensor. -
Page 50: Sensor Table
12-23 SENSOR TABLE 12-23-A. ICE MAKINg TEMP SENSOR, COLD WATER TEMP SENSOR TABLE (°F) (KΩ) (°F) (KΩ) (°F) (KΩ) 22.2 18.1 14.7 12.1 43.3 34.5 27.6 12-23-B. ENVIRONMENT SENSOR TABLE (°F) (KΩ) (°F) (KΩ) (°F) (KΩ) 26.6 99.5 21.8 78.5 62.5 14.9 12.4... -
Page 51: Flow Charts
이과수 얼음 냉온정수기 500 이과수 얼음 냉온정수기 500 Flow Charts 이과수 얼음 냉온정수기500 이과수 얼음 냉온정수기500 (CHP-5110S) 잠금&온수 Mode Check (CHP-5110S) 잠금&온수 Mode Check 이과수 얼음 냉온정수기 500 서브루틴 서브루틴 잠금 & 온수 이과수 얼음 냉온정수기 500(CHP-5110S) 잠금 & 온수 이과수... - Page 52 이과수 얼음 냉온정수기 500 이과수 얼음 냉온정수기 (CHP-5110S) Error Status Check 서브루틴 13-4 ERROR STATUS CHECK SUBROUTINE Error Status Check Open Ice making & cold & Short Cold water system stop 제빙&냉수시스템 정지 냉수온도센서? Ambi, Hot normal temp. sensor 정수 , 온수 정상가동 operation Open &...
- Page 53 이과수 얼음 냉온정수기 500 이과수 얼음 냉온정수기 500 이과수 얼음 냉온정수기 500 이과수 얼음 냉온정수기 500(CHP-5110S) 이과수 얼음 냉온정수기 500(CHP-5110S) 이과수 얼음 냉온정수기 500(CHP-5110S) 이과수 얼음 냉온정수기 500(CHP-5110S) 이과수 얼음 냉온정수기 500(CHP-5110S) 냉수 시스템 서브루틴 이과수 얼음 냉온정수기 500(CHP-5110S) 13-5 LEVEL CHECK & OP. SUBROUTINE 13-7 COLD WATER SYSTEM SUBROUTINE 정수...
- Page 54 이과수 얼음 냉온정수기 500 이과수 얼음 냉온정수기 500(CHP-5110S) 13-8 ICE MAKINg & EjECTION SYSTEM SUBROUTINE 제빙, 탈빙 시스템 서브루틴 Ice Full? 만빙? Cold water 냉수온도 below 42’F? 5.5이하? Cold water Circulation pump ON 냉수온도 순환 Pump On below 42’F? 5.5이하? Comp.
- Page 55 이과수 얼음 냉온정수기 500 이과수 얼음 냉온정수기 500(CHP-5110S) 13-9 DISPENSINg SYSTEM SUBROUTINE 취수 시스템 서브루틴 Dispensing 취수 시스템 System Dispensing 취수 Button Dispensing? 취수 중? button OFF? Off? Ambi disp. Mode Set 정수취수 Mode Set Ambi dispens- Ambi LED ON 정수취수...
- Page 56 이과수 얼음 냉온정수기 500 13-10 CONSTANT DISPENSINg SYSTEM SUBROUTINE 이과수 얼음 냉온정수기 500(CHP-5110S) 연속취수 시스템 서브 루틴 Start Repeat 1~3 as pressing the button after setting Const. Dispensing setting 연속취수 설정 후 버튼 누를 때마다 1~3반복 (Set amount is shown in each LED) (해당...
- Page 57 이과수 얼음 냉온정수기 500 13-11 ICE EjECTION SYSTEM SUBROUTINE 이과수 얼음 냉온정수기 500(CHP-5110S) 얼음토출 시스템 서브루틴 Ice ejection system 얼음 토출 시스템 Door Motor ON Door Motor On Ice dispensing 얼음토출 after 1 sec. Ejection Motor ON 1초후 토출 Motor On Button On ? button ON? 얼음...
- Page 58 ChungHo USA 1240 N. Simon Circle Suite A Anaheim CA 92806 888.758.1234 www.chunghousa.com techsupport@chunghousa.com...
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