Firegear Key West KWB30 KWB-N1 User Manual

Key west series outdoor decorative gas appliance

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Firegear Outdoors
Key West
Outdoor Decorative Gas Appliance
WARNING:
If the information in these instructions
are not followed exactly, a fire
or explosion may result causing
property damage, personal injury or
loss of life.
WARNING:
Improper installation, adjustment,
alteration, service or maintenance
can cause injury or property damage.
Read the installation, operating and
maintenance instructions thoroughly
before installing or servicing this
equipment.
Installation and service must be
performed by a qualifi ed installer,
service agency or the gas supplier.
Tested by:
FIREGEAR OUTDOORS A DIVISION OF SKYTECH II INC. 9230 CONSERVATION WAY, FORT WAYNE, IN 46809
919-137b
KWB30
WARNING - FOR YOUR SAFETY
What to do if you smell gas:
•Shut off gas to the appliance.
•Do not try to light any appliance.
•Extinguish any open fl ame.
•If odour continues, keep away from the appliance and im-
mediately call your gas supplier or fi re department.
•Do not touch any electrical switch: do not use any phone
in your building.
•Immediately call your gas supplier from a neighbour's
phone.
•Follow the gas supplier's instructions.
•If you cannot reach your gas supplier, call the fi re
department.
WARNING:
Do not store or use gasoline or other fl ammable vapours
and liquids in the vicinity of this or any other appliance.
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
TECH SUPPORT 1-855-498-8324
Installation Manual
WARNING: FOR OUTDOOR USE ONLY
A DIVISION OF SKYTECH PRODUCTS GROUP
Owners &
MODELS: KWB-N1
KWB-L1
04/15/14

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Summary of Contents for Firegear Key West KWB30 KWB-N1

  • Page 1 Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. FIREGEAR OUTDOORS A DIVISION OF SKYTECH II INC. 9230 CONSERVATION WAY, FORT WAYNE, IN 46809 919-137b 04/15/14...
  • Page 2 Congratulations! ® You are the owner of a state-of-the-art Outdoor Decorative Gas Appliance by Firegear Outdoors The Key West™ Series Outdoor Decorative Gas Appliance has been designed to provide you with all the warmth and charm of a fi re at the fl ick of a switch. The Key West™ Series Outdoor Decorative Gas Appliance has been approved by Warnock Hersey/Intertek for both safety and effi...
  • Page 3: Table Of Contents

    Aeration Adjustment ............13 WARRANTY KWB60 assembly ............14 KWB30 wall switch and Battery installation ....15 Limited Warranty: ............35 (included with unit)............15 KWB60 wall switch and Battery installation ....16 (included with unit)............16 KWB30/KWB60 Drain Installation (Recommended)..17 KWB30 Wiring Diagram..........18 Firegear Outdoor KWB30...
  • Page 4: Safety Label

    This is a copy of the label that accompanies each KWB30 Outdoor decorative gas appliance. We have printed a copy of the contents here for your review. NOTE: Firegear Outdoors ® units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
  • Page 5: Dimensions

    DIMENSIONS KWB30 UNIT DIMENSIONS 37-9/16" (953mm) TOP VIEW 33-1/4" (844mm) 8-1/4" (210mm) 36-7/16" (932mm) SIDE VIEW END VIEW Firegear Outdoor KWB30...
  • Page 6: Kwb60 Unit Dimensions

    DIMENSIONS KWB60 UNIT DIMENSIONS NOTE: KWB60 is two KWB30 units assembled end to end (see KWB60 assembly for more details). 66-7/16" (1688mm) TOP VIEW 8-1/4" (210mm) SIDE VIEW END VIEW Firegear Outdoor KWB30...
  • Page 7: Installation

    3) Inspect the burner before each use of the THIS APPLIANCE SHALL BE USED appliance for blockage and any signs of ONLY OUTDOORS IN A WELL-VENTI- deterioration LATED SPACE AND SHALL NOT BE USED IN A BUILDING, GARAGE OR ANY OTHER ENCLOSED AREA. Firegear Outdoor KWB30...
  • Page 8: Installation Checklist

    At least 30% of the remaining wall area is open and unrestricted 30% or more in total of the remaining wall area is open and unrestricted. Open side at least 25% of total wall area *SEE IMPORTANT INSTALLATION NOTES NEXT PAGE Firegear Outdoor KWB30...
  • Page 9: Outdoor Appliance Installation Summary

    One of four walls or full overhead area must be totally open, plus—one of remaining walls must have a fi xed opening • All outdoor fi replaces/fi re tables require total natural ventilation of 50% open space Firegear Outdoor KWB30...
  • Page 10: Minimum Clearances To Combustibles

    Wall to Wall (Minimum) E2: Alcove Width 60" 100" (2540mm) F: Alcove Depth 60" (1524mm) Front to Back Wall (Maximum) Notes: 0" No Hearth Required KWB30 KWB60 NOTE: KWB60* is two KWB30 units assembled end to end. Alcove Firegear Outdoor KWB30...
  • Page 11: Inner Framing Dimensions (Required)

    Vent Location Vent Location Vent Location Vent Location TOP VIEW 66-15/16" (1700mm) 8-3/4" (222mm) SIDE VIEW END VIEW NOTE: KWB60* is two KWB30 units assembled end to end. Finished material cutout dimensions: 66-7/16" L x 8-1/4"W KWB60 Firegear Outdoor KWB30...
  • Page 12: Finishing

    Determine the thickness of the fi nishing material before adjusting the nailing strips. 1/2" 2-3/8" 1/8" Increments 1/4" Increments FINISHING TRIM Finishing trim is supplied with the KWB30 - place fi nishing trim on unit between unit and fi nishing material. Firegear Outdoor KWB30...
  • Page 13: High Elevation

    Min. Supply Pressure 11" WC (2.73 kpa) Note: If you have an incorrect fl ame pattern, Manifold Pressure 10" WC (2.49 kpa) ® contact your Firegear Outdoors dealer for further instructions. Manifold Pressure-Low 6.4" WC (1.59 kpa) Orifi ce Size #45 DMS Incorrect fl...
  • Page 14: Kwb60 Assembly

    2. Remove 9 screws in locations shown below to remove burner tray (re- move from both units). 3. Lift burner tray off-burner tube can remain in place. 6. Install units together into framing (refer to framing section). Secure in place with nailing strips. Firegear Outdoor KWB30...
  • Page 15: Kwb30 Wall Switch And Battery Installation

    Center knock out Strain Relief 4) Route low voltage wire and battery extension wire through the strain relief. 5) Connect low voltage wire to supplied switch, fasten switch to right side of electrical box (polarity not important). Firegear Outdoor KWB30...
  • Page 16: Kwb60 Wall Switch And Battery Installation

    Note: Ensure the battery extension wires are approx. 8" in length inside the electrical box. 11) Place switch in OFF position until fi nal installation is complete. This excess will ensure ease of battery replacement and servicing in the future. Firegear Outdoor KWB30...
  • Page 17: Kwb30/Kwb60 Drain Installation (Recommended)

    Cut notches into the top of the coupling reducer to prevent water pooling. Threaded Elbow Threaded @ 90° Reducer (PVC) (PVC) View from under- side of unit. Reducer and elbow can be purchased from your local hardware store. Firegear Outdoor KWB30...
  • Page 18: Kwb30 Wiring Diagram

    NOTE: 4 AA batteries must be installed in the battery pack to operate the burner switch. Do not use a 9 volt battery. 0.886.001 Proflame Valve Standard Main On/Off Switch or Optional Wall Switch KWB60 WIRING DIAGRAM (KWB60=2 X KWB30 ASSEMBLED END-TO-END) Battery Holder ON/OFF Switch Firegear Outdoor KWB30...
  • Page 19: Fireglass Installation On Burner

    Only the supplied approved Fireglass is to be used with these fi replaces. Use of any other type of fi reglass can alter the unit's performance, any damage caused by the use of any unapproved glass will not be covered under warranty. BURNER PACKAGES Unit *Fireglass KWB30 10 lbs KWB60* 20 lbs Firegear Outdoor KWB30...
  • Page 20: Optional Twig Set Installation

    Diagram 3. Diagram 3 3) Install twig E on the burner as shown below. Orient twig E across twig D in the same way and in a similar position as shown in Diagram 4. Diagram 4 Firegear Outdoor KWB30...
  • Page 21 Diagram 6 6) Install twig C on the left side of the burner as shown below. Orient twig C in the same way and in a similar position as shown in Diagram 7. Diagram 7 Final Install Firegear Outdoor KWB30...
  • Page 22: Optional Glass Surround Installation

    Once in correct position, lift up one end, apply double sided tape that has been cut to size, to the bottom of the brackets. Repeat process on other end. Press down fi rmly from to secure glass surround in position. Use care not to scratch surfaces. Firegear Outdoor KWB30...
  • Page 23 See fi nishing details in instruction manual. NOTE: If installing a propane unit, the propane tank (if installed) and the pilot hood assembly, must be at opposite ends. Do not install pilot side of unit over propane tank. Firegear Outdoor KWB30...
  • Page 24 Part A Diagram 3 3. Attach inside tall vertical supports (Part B) to short vertical supports Part B (Part C) with one (1) screw each. Part B Diagram 6 - Outside Part B Part C Diagram 4 Firegear Outdoor KWB30...
  • Page 25 9. Secure all tall vertical supports (Part B) to Top and Bottom Frame (Part A) with three (3) screws each, Diagram 13 & 14 - Part F If installing optional panels or propane tank drawer - continue on to next Diagram 10 section. Firegear Outdoor KWB30...
  • Page 26 Header (Opacity reduced) Flattened Tabs Diagram 3 - Bend tabs fl at, panels is supported on headers. 4. Install top panel with six (6) screws in locations shown below. Diagram 2 - Top Panel screw locations Firegear Outdoor KWB30...
  • Page 27 20lb (9.1kg) WARNING! When using a LP tank - a minimum 1”(25mm) gap must be maintained at all times, between the floor and base of unit. 1” Max. (Refer to owners manual) 919-031 2” Min. Diagram 1 Firegear Outdoor KWB30...
  • Page 28: Assembly Instructions For A Steel Stud

    This is to alleviate moisture and allow for air to circulate. Minimum recommended size 20"sq (508mm²) ea. * Alternative to installing grills would be to raise the KWB60 frame a minimum of 1" (25mm) to allow air circulation from underneath. Firegear Outdoor KWB30...
  • Page 29 4. Install four (4) outer vertical supports - secure each support with two (2) screws to top frame and two (2) screws to bottom frame. vent vent vent Diagram 3 - Corner supports with top frame vent Diagram 6 - Outside vertical supports Firegear Outdoor KWB30...
  • Page 30: Operating Instructions

    After approximately 2 seconds turn on ON/ OFF switch. c) Unit will repeat step 2. SHUTDOWN PROCEDURE 1) Turn ON/OFF switch. 2) If service is to be performed - you must discon- nect power to the unit, by removing the battery pack. Firegear Outdoor KWB30...
  • Page 31: Copy Of Lighting Plate Instructions

    3) Clean appliance with a damp cloth (never when unit is hot). Never use an abrasive cleaner. The glass wind shield should be cleaned with a outdoor decorative gas appliance glass cleaner. 4) The KWB30 is fi nished in a heat resistant paint and should only be refi nished with heat resistant paint. Firegear Outdoors ®...
  • Page 32: Valve Assembly Replacement

    15. Rotate HI/LO modulating valve all the way to the left for HI position. 10. Remove green EV2 wire connected to the gas valve. 16. Install new valve assembly and reverse steps 12-1. 17. Test gas connections for leaks. Firegear Outdoor KWB30...
  • Page 33: Parts

    Replacement Glass (long 904-951 Burner Orifi ce #25 NG 948-053 Nickel Corner clips (ea) 904-655 Burner Orifi ce #25 LP 904-952 Nylon screws (ea) 919-137 Manual Part Not Shown NOTE: 60" is two KWB30 units assembled end to end. Firegear Outdoor KWB30...
  • Page 34: Warranty

    Conditions: Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at Firegear Outdoors's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
  • Page 35 NOTES Firegear Outdoor KWB30...
  • Page 36 Firegear Outdoors® fi replaces are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. See the inside back cover for details. Installer: Please complete the following information Dealer Name &...

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