Master Forge BG179A User Manual

Modular 5 burner gas grill

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Manual (114 pages)

Table Of Contents

Master Forge & M Design® is a

registered trademark of LF, LLC.

WARNING

Improper installation, adjustment,

alteration, service or maintenance

can cause injury or property

damage. Read this instruction

manual thoroughly before installing

or servicing this equipment.

WARNING

1. Do not store or use gasoline or

other flammable vapors and

liquids in the vicinity of this or any

other appliance.

2. An LP tank not connected for use

should not be stored in the vicinity

of this or any other appliance.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open the lid.

4. If the odor continues, keep away

from the appliance and

immediately call your gas supplier

or fire department.

WARNING

For Outdoor Use Only

ATTACH YOUR RECEIPT HERE

Serial Number

Questions, problems, missing parts? Before returning to your retailer, call our

customer service department at 1-800-963-0211, 8 a.m. - 6 p.m., EST, Monday -

Thursday, 8 a.m. - 5 p.m., EST, Friday.

MODULAR 5 BURNER GAS GRILL

Purchase Date

ITEM #0098162

MODEL #BG179A

Français p. 39

Español p. 39

Español p. 77

Table of Contents

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Page 1 ITEM #0098162 MODULAR 5 BURNER GAS GRILL MODEL #BG179A Master Forge & M Design® is a registered trademark of LF, LLC. Français p. 39 All rights reserved. Español p. 39 Español p. 39 Español p. 77 WARNING Improper installation, adjustment,...
Page 2: Grill Operation
Grill Operation 1-2-3 Before Grilling: Step 1 Keep your grill a safe distance away from your property.* Step 2 Always perform a leak test.* Step 3 Keep children away from the grill. During Grilling: (To avoid tripping safety valves, please follow these instructions carefully!) Step 1 First open lid and turn gas tank on slowly.
Page 3: Table Of Contents
TABLE OF CONTENTS Safety Information…………………………………….………...….………….………….…. ………4 Package Contents…..………………..…..….……...…....………………………………..6 Hardware Contents……………………………………………………………….……………………7 Preparation…..………………..…………………..….……………………………………………..….7 Assembly Instructions……………………..……………….………………………………………...8 Natural Gas Conversion……………………………………………..........11 Operation Instructions…………………………….……...…………………………....18 Care and Maintenance……………………………….………………………………………………27 Troubleshooting …………………………………………………………………..….……………...32 Warranty………………………………………………………………………………………………..35 Exploded View……………….………………………………………………………………………..36 Replacement Parts List…….………………………………………………………………………..37...
Page 4: Safety Information
SAFETY INFORMATION Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at 1-800-963-0211 Monday through Thursday from 8:00 a.m. to 6:00 p.m. EST, Friday from 8:00 a.m.
Page 5 SAFETY INFORMATION 16. The cylinder used must include a collar to protect the cylinder valve. 17. Do not store a spare LP-gas cylinder under or near this appliance. 18. Never fill the cylinder beyond 80 percent full. 19. If the information in “17” and “18” is not followed exactly, a fire causing death or serious injury may occur.
Page 6: Package Contents
PACKAGE CONTENTS PART DESCRIPTION QUANTITY PART DESCRIPTION QUANTITY Main Body Flame Tamer 1 Warming Rack Flame Tamer 2 Grid Trash Bin Drip Tray...
Page 7: Hardware Contents
HARDWARE CONTENTS AA Battery 9V Battery Orifice Phillips Head Conversion Qty. 1 Qty. 1 Removal Tool Screwdriver Screw Qty. 1 Qty. 1 Qty. 5 1.45mm 17 x 19 mm Grill Cover Rod Extender Orifice Wrench Qty. 1 Qty. 1 Qty. 6 Qty.
Page 8: Assembly Instructions
ASSEMBLY INSTRUCTIONS Remove all the packing material from inside and outside gill. 2. Place all three flame tamer 1s (E) and the flame tamer 2 (F) on top of each burner on the main body (A). Flame tamer 2 (F) should be placed on top of the far right burner.
Page 9 ASSEMBLY INSTRUCTIONS Place the warming rack (B) as shown. 5 Open the cabinet door of the main body (A) and place the drip tray (D) in position as shown. 6 Unscrew the igniter push button cap and feed the “AA” battery (AA) into the igniter module with the positive (+) end facing out.
Page 10 ASSEMBLY INSTRUCTIONS 7. Open the cabinet door of the main body (A) and place a 9V battery (BB) for the control panel light as shown. Hardware Used 9V Battery 8. Your grill is now assembled.
Page 11: Natural Gas Conversion
NATURAL GAS CONVERSION PREPARATION: IMPORTANT: The 10 ft. Natural Gas Hose is NOT INCLUDED in the product. 10 ft. Natural Gas Hose Before beginning conversion, make sure all parts are present. Compare parts with package contents. If any part is missing or damaged, do not attempt to convert. Contact customer service for replacement parts.
Page 12 NATURAL GAS CONVERSION IMPORTANT: After your outdoor kitchen is converted to natural gas, the working pressure for natural gas is 7 in. water column (WC). Gas pressure is affected by gas line size and the length of gas line run from house.
Page 13 NATURAL GAS CONVERSION CONVERSION INSTRUCTION: Before the conversion, make sure all control knobs are in the OFF position, LP tank valve is closed, and tank is disconnected from regulator and removed from grill. 9. Before the conversion, make sure all control knobs are in the OFF position, LP Warming tank valve is closed, and tank is...
Page 14 NATURAL GAS CONVERSION 12. Adjust the air shutters of main burners and searing burner by loosening the air shutter screws with the Phillips screwdriver (DD). Hardware Used Phillips Head Screwdriver 13. Remove the LP orifices of all the main burners and the searing burner with the orifice removal tool (CC) and install the 1.45mm orifices (FF).
Page 15 NATURAL GAS CONVERSION 15. Use the 17 x 19 mm wrench (GG) to remove the hex nut securing the rotisserie burner orifice and hose assembly. Detach the assembly from the bracket. Remove the LP orifice of the rotisserie burner with the orifice removal tool (CC) and install the 1.45mm orifice (FF).
Page 16 NATURAL GAS CONVERSION 18. Pull off the control knob of the 4 main burners and the searing burner. Use the Phillips head screwdriver (DD) to attach the conversion screw (EE) to the back of the knob. Re-install all the knobs. The conversion screw must be attached properly.
Page 17 NATURAL GAS CONVERSION 20. When converting to natural gas, please be aware that the low heat setting LP LOW of the main burners and searing burner is “NG LOW”as shown on the control panel. “LP LOW” setting is not applied when converting to natural gas.
Page 18: Operation Instructions
OPERATING INSTRUCTIONS Never attach an unregulated gas line to the appliance. Connection to an unregulated gas line can cause excessive heat or fire. Verify the type of gas supply to be used, either Natural Gas (N.G.) or Liquid Propane (L.P.), and make sure the serial plate agrees with that of the supply.
Page 19 OPERATING INSTRUCTIONS L.P. GAS INSTALLATION Gas grills that are set to operate with L.P. gas come with a high capacity hose and regulator assembly. (Note: Only use the pressure regulator and hose assembly supplied with the grill or a replacement pressure regulator and hose assembly specified by the manufacturer). This assembly is designed to connect directly to a standard 20 lb.
Page 20 OPERATING INSTRUCTIONS 6. Connect the hose and regulator assembly to the tank valve (See Fig. 5). Fig. 5 Hand tighten the quick coupling nut clockwise to a full stop. DO NOT use a wrench to tighten because it could damage the quick coupling nut and result in a hazardous condition.
Page 21 OPERATING INSTRUCTIONS Disconnecting A Liquid Propane Gas (LP Gas) Tank From Your Grill: Fig. 8 1. Turn the burner knobs and LP gas tank valve to the full OFF position. (Turn clockwise to close.) 2. Detach the hose and regulator assembly from the LP gas tank valve by turning the quick coupling nut counterclockwise.
Page 22 OPERATING INSTRUCTIONS WARNING DO NOT store a spare L.P. gas cylinder under or near the grill. Never fill the cylinder beyond 80% full. If this information is not followed exactly, a fire causing death or serious injury may occur. PRE OPERATION LEAK TESTING...
Page 23 OPERATING INSTRUCTIONS WARNING When leak testing this appliance, make sure to test and tighten all loose connections. A slight leak in the system can result in a low flame or hazardous condition. Most L.P. gas tanks now come equipped with a leak detector mechanism internal to the tank. When gas is allowed to escape rapidly, it shuts off the gas supply.
Page 24 OPERATING INSTRUCTIONS BEFORE AND AFTER LIGHTING 1. Ensure your grill is located on a level surface. 2. Keep the gas grill area clean and free from combustible materials, gasoline, and other flammable vapors and liquids. 3. Ensure nothing is obstructing the flow of combustion and ventilation air. 4.
Page 25 OPERATING INSTRUCTIONS GRILL BURNER LIGHTING Warning: Do not lean over grill when lighting. Turn off LP supply at cylinder when appliance is not in use. Main Burner Lighting Illustration: 1. Check that the control knobs are in the OFF position. 2.
Page 26 OPERATING INSTRUCTIONS If ignition does not take place within 5 seconds, immediately turn the control knob to the OFF position. Wait 5 minutes and repeat step 4 above or refer to match lighting instructions in manual. If the igniter does not function, the burner can be lit by holding a lit match to the burner while the control knob is turned counter-clockwise to “HIGH.”...
Page 28: Care And Maintenance
CARE AND MAINTENANCE GRANITE MAINTENANCE Outdoors can be very harsh on the granite of your grill. Dirt, pollen and even UV rays can affect the granite. Please follow these instructions to preserve the granite’s natural beauty: - Granite is a hard, non-porous natural stone and is relatively not affected by harsh chemicals. However, it is recommended to use a neutral cleaner or stone soap (available in hardware stores or from a stone dealer), or a mild dishwashing liquid and warm water.
Page 29 CARE AND MAINTENANCE STAINLESS STEEL After initial usage, areas of the grill may discolor from the intense heat given off by the burners. This is normal. Purchase a mild stainless steel cleaner and rub in the direction of the grain of the metal. Specks of grease can gather on the surface of the stainless steel and bake on to the surface and give a worn appearance.
Page 30 CARE AND MAINTENANCE Definitions: (+) Guard – Guard is a portion of portable luminaries unit that prevents inadvertent contact with the bulb. It may be integrated with the UV filter or lamp containment barrier or as part of an enclosure or shade. (+) Lamp containment barrier –...
Page 31 CARE AND MAINTENANCE WARNING The light glass cover should not be in contact with water or any other liquid when it’s warm. Sudden change of temperature may cause cracks on glass cover. WARNING To ensure continued protection against electric shock: 1.
Page 32: Troubleshooting
TROUBLESHOOTING Many solutions given here can make your grilling experience safer and more enjoyable. You can also call customer service department at 1-800-963-0211, 8 a.m. - 6 p.m., EST, Monday - Thursday, 8 a.m. - 5 p.m., EST, Friday. PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 1.
Page 33 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 1. This model is set for 7 in. natural gas usage. Please check your natural gas supply system to have correct gas pressure. Regulator is not needed for NG model. Check the orifice if you installed NG Low heat 1.
Page 34 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 1. Install 9V batteries in the LED battery box. 1. No power supply. 2. Check all wiring connections between 2. Damaged wiring or loose LED control the battery box and the LED. Also connection. panel lights check the connections between the 3.
Page 35: Warranty
WARRANTY Proof of purchase is required to access this warranty program, which is in effect from the date of purchase. Customers will be subject to parts, shipping, and handling fees if unable to provide proof of the purchase or after the warranty has expired. If you have any questions or problems, you can call our customer service department at 1-800-963-0211, 8:00 a.m.
Page 36: Exploded View
For replacement parts, call our customer service department at 1-800-963-0211, 8 a.m. – 6 p.m., EST, Monday - Thursday, 8 a.m. - 5 p.m., EST, Friday. Item/Article/Artí culo # 0098162 BG179A Questions ,problems,missing parts? Before ret urning to your retailer, call our customer service depart ment at 1-800-963-0211, 8:00 a.m.
Page 38: Replacement Parts List
REPLACEMENT PARTS LIST PART DESCRIPTION QUANTITY PART DESCRIPTION QUANTITY Left Door Door Handle Assembly Right Door Trash Bin Door Assembly Assembly Cylinder Tray Trash Bin Assembly Stage Screw Left Side Cart Panel Assembly Assembly Baffle Plate Bracket Transformer Battery Case Baffle Plate Assembly Right Side Cart Panel...

Master Forge BG179A User Manual

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