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08-01-2011
REV
2
DO NOT RIDE IF YOU ARE UNDER THE AGE OF 16.
Always wear all necessary
motorcycle. WARNING
using this product.
This
manual
contains important safety
SAVE THIS MANUAL FOR FUTURE REFERENCE
Ce motorcycle ne peut etre conduit par des personnes agees de moins de
necessaire et approprie lors de la conduite de ce motorcycle.
AVERTISSEMENT :
Pour reduire
d'utiliser ce produit.
This
manual
contains important safety
CONSERVEZ CE MANUEL AUX FINS DE REFERENCE FUTURE
El
requisito para usar este motorcycle es que
que sea necesario y que calce correctamente
ADVERTENCIA:
Para reducir el riesgo de lesiones, el
este producto.
This
manual
contains important safety
GUARDE ESTE MANUAL PARA FUTURAS CONSULTAS
and
properly fitting protective equipment when operating this
To reduce the risk of injury, the user must read and
information
and instructions which should be read carefully before operating this vehicle.
le
risque de blessures, l'utilisateur doit lire et comprendre le manuel du conducteur avant
information
and instructions which should be read carefully before operating this vehicle.
el
usuario tenga, como
al
operar este
information
and instructions which should be read carefully before operating this vehicle.
understand
16
ans. Porter toujours tout l'equipement de protection
minimo,
16
afios.
motorcycle.
usuario
debe leery comprender
the operator's manual before
Use siempre todo el equipo de protecci6n
el
manual
del
operador antes de usar

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Summary of Contents for Cleveland CycleWerks Tha Heist

  • Page 1 08-01-2011 DO NOT RIDE IF YOU ARE UNDER THE AGE OF 16. Always wear all necessary properly fitting protective equipment when operating this motorcycle. WARNING To reduce the risk of injury, the user must read and understand the operator's manual before using this product.
  • Page 2 DO NOT ALLOW LIMITATIONS HOW LONG AN IMPLIED WARRANTY LASTS, ABOVE LIMITATION MAY NOT APPLY TO YOU. CLEVELAND CYCLEWERKS ASSUMES NO RESPONSIBILITY INCIDENTAL CONSEQUENTIAL OR OTHER DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMI- TATION OF INCIDENTAL OR CONSEQUENTIAL...
  • Page 4 SAFE OPERATION OF VEHICLE WARNING This operator's manual contains important safety and maintenance information. Read it carefully and make sure you understand all included information before riding. Failing to follow the warnings contained in this manual could result in SERIOUS INJURY or DEATH.
  • Page 5 group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in any individual problems between you, your dealer, or Cleveland...
  • Page 6: Warning / Caution

    SYMBOLS following signal words and meanings intended to explain levels of risk associated with this product. SYMBOL SIGNAL MEANING Indicates an imminently hazardous situation, which, if not avoided, will result DANGER: death or serious injury. Indicates a potentially hazardous situation, which, not avoided could result death or serious...
  • Page 7 MEETS NOISE EMISSION REQUIREMENTS OF RPM BY FEDERAL TEST PROCEDURE. MODIFICATIONS WHICH 80 dB(A) THE FOLLOWING MOTORCYCLES tha Heist INSTALLAT ION CAUSE THIS MOTORCYCLE TO EXCEED FEDERAL NOISE STANDARDS THIS EXHAUST SYSTEM COMPONENT ON MOTORCYCLE MODELS NOT SEE OWNER'S MANUAL.
  • Page 8: Rear View Mirrors

    FEATURES The indicators on the motorcycle help make you aware of Neutral indicator - Illuminates when transmission is in possible issues. Refer to them often. neutral. Choke Switch - The choke may be used when starting bike, it helps the bike run when cold.
  • Page 9 FEATURES Rear View Turn Indicator Adjustable Rear Suspension EMARK EMARK Head Light ..,. Tail Light Front Fender Battery Box Gear Selector Chain Tensioner Wheel Adjuster...
  • Page 10 FEATURES PmtngUght...
  • Page 11: Operation

    OPERATION WARNING: WARNING: Always wear appropriate protective clothing and acces- wearing a helmet greatly increases your chances of sories: a properly fitting helmet,eye protection (goggles), serious head injuries death in the event of an accident. gloves, over the ankle boots or closed-toe shoes, long- you are riding...
  • Page 12 OPERATIONN • Rear suspension This is a hardtail motorcycle. The rear suspension only has minor adjustment on the seat. • Add fuel to the bottom of the filler neck. Do not overfill. LOADING LIMITS AND GUIDELINES WARNING: This motorcycle designed to only carry one rider. Do Overfilling the fuel tank could be hazardous.
  • Page 13: Stopping The Engine

    OPERATION If air temperature is high - Above 95°F (35°C) SHIFTING GEARS • DO NOT TURN CHOKE ON. The motorcycle is equipped with a cable-operated clutch. has five forward gears, one down and four up. Follow the • Slightly open throttle. steps below to learn how to shift properly.
  • Page 14 OPERATION THEFT PREVENTION TIPS WARNING: • Park the motorcycle in a garage possible. When not possible, make certain to park a well-lit area. The following instructions are for general use in standard operating conditions. Information in the MSF instruction • Never leave the ignition key with the...
  • Page 15: Inspection And Maintenance Schedule

    Follow the guidelines in the chart below.The intervals between periodic services months are shown. At the end of each interval, be sure to perform and document the maintenance listed. Only an authorized Cleveland CycleWerks service center may maintain, replace, or repair emission control devices and systems. WARNING: Failing...
  • Page 16: Maintenance Record

    MAINTENANCE Follow these important safety precautions • WARNING: Always turn the engine off before performing any maintenance or repairs. the event of an accident, have an authorized service • center inspect ALL parts,even if they appear to be undam- engine cool before touching any related parts. aged.
  • Page 17 CHANGING/ADDING ENGINE CAUTION: LUBRICANT overfill. Overfilling may cause excessive smoke, Engine lubricant has a major influence on engine perfor- loss, and engine damage. mance and service life. Engine lubricant level should be checked before each use of the motorcycle. To change engine lubricant: Lubricant should be changed while the engine lubricant is still First oil change is before 600 miles as this...
  • Page 18 AIR BOX DRAIN HOSE Service the air box drain hose more often if you are riding at full throttle or in rain. Also service any time there are deposits in the transparent section of the drain tube. • Place a drain pan under the air box drain tube plug.
  • Page 19 THROTTLE • Make sure all nuts and bolts are securely fastened and the throttle assembly is positioned correctly. • Check the full rotation of throttle grip from all steering positions. • Check the free play at the throttle grip. It should be 1/16 to 1/4 in.
  • Page 20: Idle Speed

    • CLUTCH Park the motorcycle on a level surface and use the side stand to support. The proper free play of the clutch allows for a gradual,smooth • Connect tachometer to the engine engagement when shifting gears. If the adjustment is incor- rect, early wear may result.
  • Page 21 Checking Brake Pad Wear: BRAKES Brake padwear differs based on how often you usethe brakes, This motorcycle is equipped with front and rear hydraulic disc type of riding,and road conditions Normally brake pads tend brakes. The brake fluid will drop as the brake pads wear or to wear quicker on wet and dirty roads.
  • Page 22: Tire Maintenance

    TIRE MAINTENANCE REPLACING TIRES Check air pressure in all tires before riding. Improper air pressure will affect handling, steering response, traction, When tires are worn, the traction of the vehicle will be tire life, and rider comfort. Be sure tires inflated to the decreased which increases the chance of having an acci-...
  • Page 23 INSPECTING DRIVE can sometimes eliminate kinks or binds by lubricating chain. CHAIN • Inspect chain for damaged rollers, kinks or binds, dry or There is a riveted master link on the chain which connects the rusty links,improper adjustment ,excessive wear, or dam- countershaft to the rear wheel sprockets.
  • Page 24: Charging Battery

    CHARGING BATTERY WARNING: Charging the battery incorrectly may cause damage. Always read the instructions that came with the battery charger and Failure place battery on a level surface allow fluid follow all directions on the battery. seep or spill out of the battery, resulting in serious personal...
  • Page 25: Fuse Replacement

    TAIL LIGHT REPLACEMENT FUSE REPLACEMENT Some 2010 models have an automatic reset overload • Turn off the main key switch. switch. This is a black rectangle box inside the false • Locate screw holes in rear lens. oil tank. Other bikes have a standard 15 amp fuse...
  • Page 26: General Lubrication

    GENERAL LUBRICATION TRANSPORTING Proper lubrication is important for safe, smooth operation It is best to transfer the motorcycle in its normal operating long life of your vehicle. Be sure that all lubrication position. performed during periodic maintenance on the vehicle. In- •...
  • Page 27 CLEANING VEHICLE INDENTIFICATION NUMBER (VIN) AND ENGINE SERIAL NUMBER The motorcycle should be cleaned and polished on a regular basis to keep it looking longer. LOCATION NOTE: Do not use high pressure washers such as those frame (VIN) and engine serial numbers will be required found at car washes.
  • Page 28: Troubleshootlng

    TROUBLESHOOTlNG This troubleshooting guide provided help find the cause of some common complaints. these solutions do not solve problem contact your authorized service dealer. COMPLAINT: Engine is hard to start or does not start at all. Make sure there is adequate fuel the fuel tank.
  • Page 29: Emissions Warranty

    EMISSIONS WARRANTY Cleveland CycleWerks LLC. Emission Control Information YOUR WARRANTY RIGHTS AND OBLIGATIONS This emission control system warranty part of your purchase agree- ment and applies to the ultimate purchaser (the first person who in good faith purchases the product for purposes other than resale) and each subsequent purchaser.
  • Page 30 Emission Control System War- ranty. If have any questions regarding your warranty rights and re- diagnostic charges, not to exceed CCW's suggested retail prices for sponsibilities, you should contact: Cleveland CycleWerks LLC. warranted parts replaced labor charges based on CCW's recom-...
  • Page 31 Federal noise standards. This war- ranty extends to the first person who buys this exhaust system purposes other than resale,and to all subsequent buyers. Warranty claims should be directed to Cleveland CycleWerks: Scott@Cleve landCycleWerks.com DIMENSIONS AND DRY MASS: ELECTRICAL: Overall length ........86.61 (2200 Ignition type ............CDI...
  • Page 32 • SIAITIHG IGNITlON UGKTIHGSW IGNITlOH U. UAKf lEIAY ITAITE« fl.HAU MOIOI aUJJON WUGtMC• 11.fftHMG COil "' tnllTOl Et> JoJQ 9191 1------------. ,nLlOl( ")I 12V7Ah fc5lOl01 • Some2010 -----1----- mooels have auto t9<1o -tD-i fll.-IEl.lH '6l-G1 1TITTT 12V10W t<:J';:- WllKH.IN '<::>J..- Ui'il ..
  • Page 33 THA HEIST250 Ignition System ition Coil l/_•DL Starti Electrical Circuit Rday F'ron1 Break side 00" (-l-) stand power v"' sw; h Fuse $v. i1ch , ..nuUt.-be.Jit • Charging system f llC Signal System Ligh ting System Turning Si&nal Sv.itch Main Switch...
  • Page 34 Heist North America Operation Manual 250cc Cleveland CycleWerks LLC. ADVERTENCIA: El escape del motor de este producto contiene sustancias quimicas que, segun el estado de California, provocan c:lncer, defectos congenitos u otros daiios repro- ductivos. PROPUESTA 65 (PROPOSITION 65) DE CALIFORNIA...

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