Table of Contents
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Installation Manual
ChargePro™ 620 Charging Station is a trademark of SemaConnect, Inc. All other products or services
mentioned are the trademarks, service marks, registered trademarks or registered service marks of their
respective owners.
Copyright ©2010 SemaConnect, Inc. All rights reserved.
This material is protected by the copyright laws of the United States and other countries. It may not be
modified, reproduced or distributed without the prior, express written consent of SemaConnect, Inc.
Rev. 061201
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Table of Contents
Related Manuals for SemaConnect ChargePro 620
Summary of Contents for SemaConnect ChargePro 620
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Page 1: Installation Manual
Installation Manual ChargePro™ 620 Charging Station is a trademark of SemaConnect, Inc. All other products or services mentioned are the trademarks, service marks, registered trademarks or registered service marks of their respective owners. Copyright ©2010 SemaConnect, Inc. All rights reserved. -
Page 2: Table Of Contents
Table of Contents Introduction Safety and Compliance……………………………………..…………………………………..3 General……………………………………………………………………………………………3 Statements………………………………………………………………………………………..3 Specifications…………………………………………………….……………………………….4 Pre-Installation Preparation……………………………………………………………………..5 Wiring Color Code………………………………………………………………………………..6 Wiring Diagram………………………………………………………………………………..6 Part 1: Pedestal Installation Materials Provided……………………….……………………………………………………….7 Installation Instructions….……………………………………………………………………….8 1) Check Boxes for Correct Content…………..…………………………………….8 2) Install Anchor Plate ……………………………………………………...………...8 3) Install the Pedestal Unit ………………………………………………………..9 4) Attach the Cable Rack ……………………………………………………….…..11 5) Install Charging Station Head Unit …………………………………………..11 6) Cleaning……………………………………………………………………………13... -
Page 3: Safety And Compliance
This document describes the most common installation and mounting methods. Contact SemaConnect where it is not possible to perform an installation using the procedures provided in this document, SemaConnect is not responsible for damages that may occur or result from installations that are not described in this document. -
Page 4: Specifications
Specifications Power Specs AC Power Source 208/240V, center grounded, 60Hz supply 3-wire; Phase A, Phase B, ground (no neutral) Power to Electric Vehicle 30A maximum, 7.2kW@240VAC Branch Circuit Protector 2-pole, common trip, circuit breaker ... -
Page 5: Pre-Installation Preparation
Pre-Installation Preparation This guide assumes that the appropriate wiring, conduit and circuit protection is in place at the installation site. To assist in the process of preparing the installation site, carefully review the following: Wiring color code (Page 6) ... -
Page 6: Wiring Color Code
Wiring Color Code The illustrations and diagrams in this document reflect Level-2 wiring color code. Strictly adhere to the wire color codes to ensure proper installation. Use 10 AWG wire minimum (ensure compliance with electrical codes). COLOR C ODE BLACK ... -
Page 7: Part 1: Pedestal Installation
Part 1: Pedestal Installation Materials Provided ChargePro™ 620 Charging Cable Rack and 4 Cable ChargePro™ 620 Charging Station Head Unit Rack mounting screws Station Pedestal Unit 4 Anchor Bolts 4 Head Unit Charging Station Mounting Screws Anchor Plate pg. 7 ... -
Page 8: Installation Instructions
Installation Instructions 1) Check Boxes for Correct Contents 2) Install Anchor Plate Site Location Select the location for the charging station. To mount the charging station, first prepare a concrete pad properly aligned to the parking space. The concrete pad should be positioned such the distance between the charging station and electric vehicle is sufficient to minimize likelihood of damage (suggested min. -
Page 9: Install The Pedestal Unit
Next, pass wires through the conduit such that the free end of the wires extends at least 12 inches from the opening, giving enough slack to facilitate the connection to the device. Also, note the alternative conduit path. ... - Page 10 Anchor Bolts and Leveling Screws First insert anchor bolts and secure with one or two turns, but do not tighten. Note: The leveling screws that can be found on four sides are used to adjust for plumb. ...
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Page 11: Attach The Cable Rack
4) Attach Cable Rack Attach the Cable Rack to the underside of the Charging Station Head Unit (see diagram) using the four (4) Cable Rack screws. After tightening screws, check that the Cable Rack is secure and is firmly attached to the Head Unit. 5) Install Charging Station Head Unit Mount the Charging Station Head Unit Carefully insert the charging station head unit on top of the... - Page 12 Firmly Fasten the Charging Station As illustrated, attach the Charging Station Head Unit to the Pedestal Unit with the four mounting screws provided (two on each side). Ensure the charging station is plumb using a level. Check that the Head Unit is now securely fastened to the Pedestal.
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Page 13: Cleaning
6) Cleaning the device The device may be cleaned by following the instructions below: Use clean soft cloth along with mild detergent to wash the dirt off. Do not use high pressure water. Pour water gently from the top and use a wet/dry cloth to clean all the sides. -
Page 14: Part 2: Wall Mount Installation
Part 2: Wall Mount Installation Materials Provided ChargePro™ 620 Charging Wall/Pole Mount Wall Mount Wall/Pole Mount Station Head Unit Bracket Post Template Bracket Plate Cable Rack and Cable Rack mounting screws 4 Head Unit Mounting Screws ... -
Page 15: Installation Instructions
Installation Instructions 1) Check Boxes for Correct Content 2) Pre-Installation Preparation Site Selection The charging station should be positioned such the distance between the charging station and electric vehicle is sufficient to minimize likelihood of damage (suggested min. 3 ft).Two alternatives are illustrated below Preparing the Wall At the selected location, place the wall-mount template on the wall such that the top of the template... - Page 16 If solid concrete or brick wall, drill ½ inch diameter holes to a depth of 4 inches for the anchor bolts provided. For walls other than concrete, solid block or brick, use fasteners appropriate for material. Now, run conduit up to wire wall hole location previously marked on the wall. Run the wires through this conduit up to wire wall hole location with at least 18”...
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Page 17: Install Wall/Pole Mount Bracket
3) Install Wall/Pole Mount Bracket Prepare the Wall/Pole Mount Bracket First, prepare the wall bracket to be bolted on to the wall. Firmly attach the Wall/Pole Mount Bracket Plate to the Wall/Pole Mount Bracket Post using the Wall/Pole Mount Post screws (3ea). Make sure that the Post is securely attached to the Wall Mount Plate. -
Page 18: Attach Cable Rack
4) Attach Cable Rack Attach the Cable Rack to the underside of the Charging Station Head Unit (see diagram) using the four (4) Cable Rack screws. After tightening screws, check that the Cable Rack is secure and is firmly attached to the Head Unit. 5) Install the Charging Station Head Unit Mount the charging station Carefully insert the Charging Station Head Unit on top of... -
Page 19: Cleaning
Connecting the Wires Open the Access Panel by removing the four screws. Locate and access the wires inside. Carefully pull these wires a few inches outside of the access panel, to reveal 3 wires coming from the Charging Station Head Unit (for Level-2 charging stations the color codes are Red, Black and Green) and 3 wires from the Pedestal with the same color combination. -
Page 20: Part 3: Pole Mount Installation
Part 3: Pole Mount Installation Materials Provided Wall/Pole Mount Wall Mount ChargePro™ 620 Charging Bracket Post Template Wall/Pole Mount Station Head Unit Bracket Plate 4 Head Unit Mounting Screws Cable Rack and Cable Rack mounting screws ... -
Page 21: Materials To Be Supplied By The Installer
Installer Supplied Materials Straps to secure the Wall/Pole Mount Bracket Plate Installation Instructions 1) Check Boxes for Correct Content 2) Pre-Installation Preparation Site Selection The charging station should be positioned such the distance between the charging station and electric vehicle is sufficient to minimize likelihood of damage (suggested min. -
Page 22: Install The Wall/Pole Mount Bracket
3) Install the Wall/Pole Mount Bracket Prepare the Wall/Pole Mount Bracket First, prepare the wall bracket to be bolted on to the pole. Firmly attach the Wall/Pole Mount Bracket Plate to the Wall/Pole Mount Bracket Post using the Wall/Pole Mount Post screws (3ea). -
Page 23: Attach The Cable Rack
4) Attach Cable Rack Attach the Cable Rack to the underside of the Charging Station Head Unit (see diagram) using the four (4) Cable Rack screws. After tightening screws, check that the Cable Rack is secure and is firmly attached to the Head Unit. 5) Install the Charging Station Head Unit Mount the charging station Carefully insert the Charging Station Head Unit on top of... -
Page 24: Cleaning
Connecting the Wires Open the Access Panel by removing the four screws. Locate and access the wires inside. Carefully pull these wires a few inches outside of the access panel, to reveal 3 wires coming from the Charging Station Head Unit (for Level-2 charging stations the color codes are Red, Black and Green) and 3 wires from the Pedestal with the same color combination. -
Page 25: Appendix A: Wall Mount Bracket Dimensions
Appendix A: Wall Mount Bracket Dimension pg. 25 ... -
Page 26: Appendix B: Front-View Pedestal Mount Dimensions
Appendix B: Front-View Pedestal Mount Dimensions pg. 26 ... -
Page 27: Appendix C: Side-View Bollard Mount Dimensions
Appendix C: Side-View Bollard Mount Dimensions pg. 27 ...
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