Adlee Powertronic AS2-N Instruction Manual

Adlee Powertronic AS2-N Instruction Manual

General-purpose inverter
Table of Contents

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R
ADLEEPOWER

INSTRUCTION MANUAL

GENERAL-PURPOSE
INVERTER
THANK YOU VERY MUCH FOR YOUR PURCHASE
OF ADLEE INVERTER ASN SERIES.
PLEASE READ THIS INSTRUCTION MANUAL
BEFORE INSTALLATION OF THE INVERTER.

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Summary of Contents for Adlee Powertronic AS2-N

  • Page 1: Instruction Manual

    ADLEEPOWER INSTRUCTION MANUAL GENERAL-PURPOSE INVERTER THANK YOU VERY MUCH FOR YOUR PURCHASE OF ADLEE INVERTER ASN SERIES. PLEASE READ THIS INSTRUCTION MANUAL BEFORE INSTALLATION OF THE INVERTER.
  • Page 2 PREFACE This general-purpose inverter made by ADLEE Powertronic., Ltd. Read this instruction manual throughly before operation. This manual will be helpful in the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC drives.
  • Page 3 RECEIVING CAUTION Do not install or operate the driver which is damaged or has missing parts. Failure to observe this caution may result in personal injury or equip- ment damage. INSTALLATION WARNING Wiring should be performed only by qualified personnel. Failure to observe this warning can result in an electrical shock or a fire.
  • Page 4 CAUTION Verify that the driver rated voltage coincides with the AC power supply voltage. Failure to observe this caution can result in personal injury or a fire. Do not perform a withstand voltage test of the driver. It may cause semi-conductor elements to be damaged. To connect a braking resistor, follow in APPENDIX A.
  • Page 5: Maintenance And Inspection

    MAINTENANCE AND INSPECTION WARNING Only authorized personnel should be permitted to perform maintenance, inspections or parts replacement. Failure to observe this warning can result in an electrical shock. Never touch high-voltage terminals in the driver. Failure to observe this warning can result in an electrical shock. Replace all protective covers before powering up the inverter.
  • Page 6 CONTENTS 1. RECEIVING 2. SPECIFICATIONS 3. DIMENSION DRAWINGS 4. INSTALLATION 5. DESCRIPTION OF TERMINALS 6. DIGITAL OPERATION PANEL 7. FUNCTIONS DESCRIPTION 8. PROTECTIVE FUNCTION 9. PRECAUTIONS 10. TROUBLESHOOTING 11. APPLICATION 12. INVERTER SELECTION 13. APPENDIX A. Optional braking resistor B. Terminal wiring diagram 14.
  • Page 7 1. RECEIVING This AS series AC drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC drive, please check for the following : (1) No damage is found on each product after shipping. (2) The product is as ordered (check the nameplate, voltage and fre- quency).
  • Page 8: Specifications

    2. SPECIFICATIONS (1) Single phase input port Model AS2-N Voltage 1£p220VAC ¡Ó10% (TN system) Model No AS2-104 AS2-107 AS2-115 AS2-122 Input Frequency 50HZ ~ 60HZ ¡Ó 10% Output Voltage 3£p 220VAC Output Frequency 0.5 ~ 400HZ Output 4.1 A 11 A...
  • Page 9 (2) 3 Phase input port Model AS2-N AS4-N Voltage 3£p 220VAC ¡Ó 10% (TN system) 3£p 380/440VAC ¡Ó10% (TN system) Model No AS2-304AS2-307AS2-315AS2-322AS2-337AS4-307AS4-315AS4-322AS4-337 Input Frequency 50HZ ~ 60HZ ¡Ó10% Output Voltage 3£p 220VAC 3£p 380/440VAC Output Frequency 0.5 ~ 400HZ...
  • Page 10 3. DIMENSION DRAWINGS Unit : mm Fig 1...
  • Page 11 Unit : mm Fig 2...
  • Page 12 Unit : mm Fig 3...
  • Page 13 4. INSTALLATION Inadequate environment around installation site and installation surface can result in damaged to the inverter. Before operating the ASN series inverter, please check the following points : Avoid high temperature, high humidity, easy-to-dew ambient enviro- nment. Do not expose to dust or dirt, corrosive gas, and coolantmist, and direct sunlight.
  • Page 14: Description Of Terminals

    5. DESCRIPTION OF TERMINALS (1) Main circuit connection diagram L1 L2 L3 U £[ 60 80W GROUND External braking resistor MOTOR Refer to the appendix A POWER SOURCE Main circuit terminal Symbol Description Terminal name Ground Ground(Earth) Terminal (L1,L2) Single Phase Connect power supply (L1,L2,L3) 3 Phase Terminals connected...
  • Page 15 (2) Control circuit terminal AS2-104N~122N, AS2-304N~322N, AS4-307N~322N MA/MB 2-10 2-11 1-10 1-11 ACOM AS2-337N, AS4-337N MA/MB 2-9 2-10 2-11 1-10 1-11 10V FA1 RST FT1 ACOM...
  • Page 16 Symbol Terminal name Description Forward operation Forward operation / stop terminal Reverse operation Reverse operation / stop terminal SPEED SPEED - 1 Multistage speed SPEED - 2 terminal SPEED - 3 SPEED - 4 Multi function terminal 1 See functions description (CD42) Multi function terminal 2 See functions description (CD43) Reset...
  • Page 17 (3) Description of Hardware setting AS2-104N~122N, AS2-304N~322N, AS4-307N~322N MC MA/MB RS485 ACOM AS2-337N, AS4-337N MA/MB RS485 ACOM 3-1 DIP Switch setting (SW1) Setting FA1 (SW1) Setting FA2 (SW2) FA1(SW1) : 0 - 10V FA2(SW2) : 0 - 10V FA1(SW1) : 0 - 5V FA2(SW2) : 0 - 5V FA1(SW1) : 4 - 20mA FA2(SW2) : 4 - 20mA...
  • Page 18 3-2 Jumper Setup 1. S1 terminal control structure 1 and 3 short circuit : External terminal NPN(SINK) structure. (Default value) 2 and 3 short circuit : External terminal PNP(SOURCE) structure. 2. S2 analog output Relay 1 and 2 short circuit : Fault A. (Default value) 2 and 3 short circuit : Fault B.
  • Page 19 Main circuit terminals Wire Wire type Torque less than AS2(4)N-3HP 14AWG~12AWG Stranded copper only 10Kg-cm Input (L1,L2,L3) / (2.0mm ~3.5mm (600V/80 ) ¢J (8.68lb-in) Output (U,V,W,P,PR) AS2(4)N-5HP 12AWG Stranded copper only 12Kg-cm Input (L1,L2,L3) / (3.5mm (600V/80 ) ¢J (10.41lb-in) Output (U,V,W,P,PR) External control signal 24AWG~14AWG...
  • Page 20 4. In general, magnetic contactors on the output of the inverter, Should not be used for motor control. Starting a motor with the inverter running will cause large surge currents and the inverter overcurrent protector to trigger. Model AS2N AS2-N Model No Capacity (KVA) Current Circuit Breaker (MCCB)
  • Page 21 4-3 Surge absorber In order to prevent malfunction, provide the surge absorber on the coils of the electromagnetic contactors, relays and other devices which are to be used adjacent of the inverter. 4-4 Cable size and length If the inverter is connected to a distant motor (especially when low frequency is output), motor torque decreases because of voltage drop in the cable.
  • Page 22 4-5 Wiring and cautionary points A. Main circuit Connect the cables of the power supply side to U, V and W output terminals for the motor. Don’t connect any electromagnetic contactor between the inverter and motor. If it is inevitable, turn on the contactor when both the inverter and motor are both at stand still.
  • Page 23 6. DIGITAL OPERATION PANEL AS2- LED Operating Indication Model Indication Digital Indication FUNC STOP Operation key Key function Description FWD RUN Forward run Commands forward run REV RUN Reverse run Commands reverse run Cursor SHIFT Select the digit movement DOWN Down Decrease the parameter value Increase the parameter value...
  • Page 24 7. FUNCTIONS DESCRIPTION DISPLAY FUNCTION DEFAULT VALUE CODE 60.00HZ CD00 First speed setting 50.00HZ CD01 Parameter lock CD02 Acceleration time 1 10.0Sec CD03 Deceleration time 1 10.0Sec CD04 Jogging frequency 5.00HZ CD05 Start frequency 0.50HZ CD06 Jog mode CD07 Reserved CD08 CW or CCW or CW / CCW CD09...
  • Page 25 ADJUST USER UNIT REMARK RANGE SETTING 60HZ region 0.00 ~ 400.00HZ 0.01HZ 50HZ region 0 or 1 0 = lock 1 = Unlock 0.1 ~ 6000.0Sec 0.1Sec 0.1 ~ 6000.0Sec 0.1Sec 0.00 ~ 400.00HZ 0.01HZ 0.50~ 30.00HZ 0.01HZ 0 or 1 0 = Normal 1 = Jog 0 or 1 or 2 0 = CW/CCW 1 = CW 2 = CCW...
  • Page 26 DISPLAY FUNCTION DEFAULT VALUE CODE CD18 V/F pattern setting CD19 DC braking time 1.0Sec CD20 DC braking power CD21 Torque boost 0.0% CD22 Second speed setting 20.00HZ CD23 Third speed setting 30.00HZ CD24 Fourth speed setting 40.00HZ CD25 Acceleration time 2 10.0Sec CD26 Deceleration time 2...
  • Page 27 ADJUST USER UNIT REMARK RANGE SETTING 0 : Constant torque 0 ~ 2 1 : (Frequency) 2.0 2 : (Frequency) 3.0 0.0 ~ 25.0Sec 0.1Sec 0 ~ 250 0.0 ~ 25.0% 0.1% 0.00 ~ 400.00HZ 0.01HZ 0.00 ~ 400.00HZ 0.01HZ 0.00 ~ 400.00HZ 0.01HZ 0.1 ~ 6000.0Sec...
  • Page 28 DISPLAY FUNCTION DEFAULT VALUE CODE CD39 Errors record 3 NONE CD40 Clear errors record CD41 HZ / RPM / AMP Display CD42 FT1 Multi-Function Terminal 1 CD43 FT2 Multi-Function Terminal 2 CD44 FA1 Free Analog Terminal 1 CD45 FA2 Free Analog Terminal 2 CD46 Run frequency setting 0.5HZ...
  • Page 29 ADJUST USER UNIT REMARK RANGE SETTING 0 or 1 1 = Clear 0 = HZ Display 1 = RPM Display 0 or 1 or 2 2 = Current Display 0 ~ 15 0 ~ 15 0 ~ 15 0 ~ 15 0.5 ~ 400.0HZ 0.01 HZ 0.00 ~ 400.00HZ...
  • Page 30 DISPLAY FUNCTION DEFAULT VALUE CODE CD61 3st step timer 0.00 CD62 4st step timer 0.00 CD63 5st step timer 0.00 CD64 Timer unit selector CD65 Stall prevention CD66 Overload current stall prevention 170.0% CD67 Overload detect CD68 Overload setting 150.0% CD69 Overload time setting 60.0Sec...
  • Page 31 ADJUST USER UNIT REMARK RANGE SETTING 0 ~ 15Hr hr.min 0 ~ 15Hr hr.min 0 ~ 15Hr hr.min 0 or 1 0 ~ 1 0=Disable 1=Enable 20 ~ 250% 0 ~ 2 20.0 ~ 200.0% 0.1% 0.0 ~ 60.0Sec 0.1Sec 0.0 ~ 120.0Sec 0.1Sec 0 ~ 3...
  • Page 32 DISPLAY FUNCTION DEFAULT VALUE CODE FT2 Multi-Function Terminal 2 CD84 (Active mode setting) CD85~ Reserved CD90 CD91 RUN terminal CD92 ARR terminal CD93 U.V.W. open protection CD94~ Reserved CD99 Communication address description CODE FUNCTION DEFAULT VALUE Speed command for RS485 Frequency data output for RS485 Current data output for RS485 Fault code for RS485...
  • Page 33 ADJUST USER UNIT REMARK RANGE SETTING 0 or 1 0 ~ 3 0 ~ 3 0 or 1 ADJUST USER UNIT REMARK RANGE SETTING 0 ~ 4 0.01HZ 0.1A...
  • Page 34 7-1. Function setting Before starting test run, check carefully the following points : Be sure to connect the power supply to L1, L2, L3 (input terminals) and the motor to U.V.W. (output terminals). (Wrong connections will damage the inverter.) Check that the input power supply coincide with input voltage and input phase of the inverter.
  • Page 35 Operating 1-1. Pannel Action : (a) Press for forward / reverse operation. Speed : (a) Using to change motor speed with 1HZ increment step. or to select the digit for quick setting and confirm by Standby : (a) Press back to standby mode after trip or function STOP setting mode.
  • Page 36 Setting Range 0.00 ~ 400.00HZ First speed setting 60HZ region 60.00HZ CD00 50HZ region 50.00HZ Press key for increase or decrease the speed. Press key to select the digit for quick setting. Press to save the setting value. Parameter lock Setting Range 0 or 1 Default Value...
  • Page 37 Deceleration time 1 Setting Range 0.1 ~ 6000.0Sec Default Value 10.0Sec CD03 CD03 value corresponds to the 60HZ time of deceleration from 50/60HZ to 0. 6000 TIME(Sec) Jogging frequency Setting Range 0.00 ~ 400.00HZ Default Value 5.00HZ CD04 400HZ Use terminal control refer to CD12 and CD42 setting, keyboard control refer to CD06.
  • Page 38 Jog mode Setting Range 0 or 1 Default Value CD06 0 : Normal 1 : Jog Mode 1. Set jogging operation from key panel & LED blinking in JOG mode. Note : Refer to CD12&CD42 for using jog mode by terminal control. CW or CCW or CW/CCW Setting Range...
  • Page 39 Dynamic brake / Setting Range 0 or 1 Free running Default Value CD11 FWD/REV 0 : Activates dynamic brake Command time function when deceleration. 1 : Output cut off when accept CD11=0 a stop command to be free time running. CD11=1 time Terminal / Keypad...
  • Page 40 Maximum Setting Range 0.50 ~ 400.00HZ frequency limit 60HZ region 120.00HZ CD14 50HZ region 50.00HZ 400HZ 0.5HZ Speed command Minimum frequency limit Setting Range 0.00 ~ 400.00HZ Default Value 0.00HZ CD15 400HZ Speed command Setting Range 0.01 ~ 500.00 Frequency display scale 60HZ region 1.00...
  • Page 41 Synchronous speed Scale Pole setting 50HZ 60HZ 3000 3600 1500 1800 1000 1200 1st Maximum Setting Range 25.00 ~ 400.00HZ voltage frequency 60HZ region 60.00HZ CD17 50HZ region 50.00HZ Use 2nd V/F to set CD42(43)=7 and terminal FT1(2) close. 2nd V/F setting is at CD56.
  • Page 42 DC braking time Setting Range 0.0 ~ 25.0Sec Default Value 1.0Sec CD19 (HZ) DC brake at frequency under 0.5HZ. 25sec DC braking power Setting Range 0 ~ 250 Default Value CD20 CD20 setting DC voltage (HZ) gain various braking power. DC Voltage 25sec Torque boost...
  • Page 43 Second speed settting Setting Range 0.00 ~ 400.00HZ Default Value 20.00HZ CD22 Third speed setting Setting Range 0.00 ~ 400.00HZ Default Value 30.00HZ CD23 Fourth speed setting Setting Range 0.00 ~ 400.00HZ Default Value 40.00HZ CD24 Terminal Operation Signal order CF1 CF2 Terminal CF1 Terminal CF2...
  • Page 44: Carrier Frequency

    Acceleration time 2 Setting Range 0.1 ~ 6000.0SEC Default Value 10.0SEC CD25 CD42 or CD43 setting FT1 or FT2=3, then CD25 or CD26 can be set. Deceleration time 2 Setting Range 0.1 ~ 6000.0SEC Default Value 10.0SEC CD26 Description Deceleration time 1 2CH=OFF (HZ) Acceleration time 1...
  • Page 45 current current Low carrier frequency High carrier frequency Output voltage gain Setting Range 50.0 ~ 100.0% Default Value 100.0% CD28 Reduce output voltage for energy saving operation. Setting CD44(45)=12 for FA1 (FA2) terminal control. 100% (HZ) Frequency jump 1 Setting Range 0.00 ~ 400.00HZ Default Value 0.00HZ...
  • Page 46 Frequency jump 3 Setting Range 0.00 ~ 400.00HZ Default Value 0.00HZ CD31 JUMP 1 JUMP 3 JUMP 2 Speed command Jump range Setting Range 0.50 ~ 3.00HZ Default Value 0.50HZ CD32 Speed command Frequency reference bias Setting Range 0.00 ~ 400.00HZ Default Value 0.00 CD33...
  • Page 47 Freq. ref. bias direction Setting Range 0 or 1 Default Value CD34 0 = Positive “ “ 100% 1 = Negative “ “ Polarity setting for (CD33) frequency referance bias. +Bias Analog input -Bias Frequency gain Setting Range 40.0 ~ 200.0% Default Value 100.0% CD35...
  • Page 48 Error record 1 CD37 Error record 2 CD38 Error record 3 CD39 Errors record flow-chart when Error occur. The new content will shift the other contents to one higher CD code and the highest one will be dropped. Error occur Loss CD39 CD36...
  • Page 49 HZ / RPM / AMP Display Setting Range 0 ~ 2 Default Value CD41 0 = HZ Display 1 = RPM Display 2 = Current Display Setting correct scale CD16 for R.P.M display shown. FT1 Multi-Function Terminal 1 Setting Range 0 ~ 15 Default Value CD42...
  • Page 50 3 - WIRE CIRCUIT CONNECTION DIAGRAM (terminal latch function) CD42=5 FWD(REV) COMMAND STOP COMMAND ASN series OUTPUT FWD(REV) COMMAND CD12=1 ASN series OUTPUT Application circuit with latch function 11 15 STOP FWD STOP R and CONTROL POWER not necessary Remark: STOP command entry from control Control power terminal 11 FT1 or 12 FT2, and set CD42(FT1)=5 or CD43(FT2)=5...
  • Page 51 Free analog terminal 2 Setting Range 0 ~ 15 Default Value CD45 Setting Range Function Min-------Max ---------- ---------- Acceleration time 1 0 ~ CD02 Content Deceleration time 1 0 ~ CD03 Content Acceleration time 2 0 ~ CD25 Content Deceleration time 2 0 ~ CD26 Content Boost setting 0 ~ 25%...
  • Page 52 CD46=5 SPEED CF3 CF2 CF1 5th speed setting 1th speed setting OFF OFF OFF CD47 2th speed setting OFF OFF ON 3th speed setting OFF ON 6th speed setting 4th speed setting OFF ON CD48 5th speed setting ON OFF OFF 6th speed setting ON OFF ON 7th speed setting...
  • Page 53 Dynamic braking Setting Range 0 ~ 300% energy limit Default Value CD51 The higher the percentage, the more braking energy. The lower the percentage, the lower braking energy. Description of regenerative discharge braking active period. 0 : Auto-adjust 1 ~ 100% : Deceleration period 101 ~ 200% : Braking active period of (Decel/accel/constant frequency) 201 ~ 300% : Braking active period of...
  • Page 54 CD53=0 (Hz) CD53=3 CD53=7 TIME FWD RUN COMMAND REV RUN COMMAND DC injection ACCEL DECEL Braking Time Output Frequency S Curve period 4 ~ 20 mA speed Setting Range 0 ~ 3 command Default Value CD54 Set FA1 (FA2) for current signal (4 ~ 20mA). This function only effects in CD44(CD45)=8,9,10,13 0 : NO current signal application Fmax...
  • Page 55 Frequency arrive signal range Setting Range 0.0 ~ 100.0% Default Value 10.0% CD55 1.Signal output at running F.¡ Ù setting F.x(1-CD55%) for acceleration. 2.Signal output at running F.¡ Ø setting F.x(1+CD55%) for deceleration. ¡Ï Setting Frequency 1 ¡Ð ¡Ï Setting Frequency 2 ¡Ð...
  • Page 56 Timer FWD/REV setting Setting Range 0 ~ 31 Default value CD57 CD57 Binary CD47 CD48 CD49 CD50 CD00 setting value 11111 11110 11101 11100 11011 11010 11001 11000 10111 10110 10101 10100 10011 10010 10001 10000 01111 01110 01101 01100 01011 01010 01001...
  • Page 57 Auto running mode (Timer) Setting Range 0 ~ 4 Default Value CD58 VALUE SPEED UNIT RANGE SPEED SETTING CD47 CD48 CD49 CD50 CD00 0 ~ 400 TIMER SETTING CD59 CD60 CD61 CD62 CD63 0 ~ 15.00 hr.min CD12=0, use keypad to control timer CD12=0 and CD13=2, use RS485 to control timer CD12=1, CD42 or CD43=10, use FT1 or FT2 terminal to control timer Value...
  • Page 58 CD58=1 CD00 CD49 CD48 CD50 CD47 Time CD59 CD60 CD61 CD62 CD63 FT1/FT2 FWD/REV Section end 10ms Cycle end 10ms CD58=2 CD00 CD49 CD48 CD48 CD50 CD47 CD47 Time CD59 CD60 CD61 CD62 CD63 FT1/FT2 FWD/ Section Cycle...
  • Page 59 CD58=3 CD00 CD49 CD48 CD50 CD47 Time CD59 CD60 CD61 CD62 CD63 FT1/FT2 FWD/REV Section end Cycle end CD58=4 CD00 CD49 CD49 CD48 CD48 CD50 CD47 CD47 Time CD59 CD60 CD61 CD62 CD63 FT1/ FWD/ Section Cycle...
  • Page 60 1st step timer Setting Range 0 ~ 15Hr Default Value 0.01Hr.min CD59 Setting running time for 1th speed.(CD47) 2st step timer Setting Range 0 ~ 15Hr Default Value 0.00Hr.min CD60 Setting running time for 2th speed.(CD48) 3st step timer Setting Range 0 ~ 15Hr Default Value 0.00Hr.min...
  • Page 61 Timer unit selector Setting Range 0 ~ 1 Default Value CD64 0 : hr.min 1 : min.sec Note 1 : CD64 cannot be reset to default value by CD52. Set CD64 as needs separately. Note 2 : In RS485 communication input, CD59~CD63 need to tranfer minimum unit.
  • Page 62: Stall Prevention

    Overload current stall prevention Setting Range 20 ~ 250% Default Value 170% CD66 During ACC, if ACC time is too Current short or load is too heavy, the CD66 current will reach CD66 value, inverter will stop to ACC until current is lower than CD66 value.
  • Page 63 Overload setting Setting Range 20.0 ~ 200.0% Default Value 150.0% CD68 Set overload level. Overload time Setting Range 0.0 ~ 60.0Sec setting Default Value 60.0Sec CD69 Set overload time. 2nd stage overload time setting Setting Range 0.0 ~ 120.0Sec Default Value 20.0Sec CD70 Set 2nd stage overload time.
  • Page 64 Communication loss time Setting Range 0.1 ~ 100.0Sec Default Value 0.5Sec CD72 Set communication loss time. When communication loss time over CD72 setting, Inverter will active as CD76 selected. Note : This function does not effect in standby condition. Communication error counter Setting Range 0 ~ 10...
  • Page 65 Transmission fault treatment Setting Range 0 ~ 3 Default Value CD76 0 : Alarm and keep operation. 1 : Alarm and decelerate to stop. 2 : Alarm and free to stop. 3 : No alarm and keep operation. Use panel or write address 100=4 to clear the transmission fault.
  • Page 66 3 : 8,O,1 RTU (1 start bit+8data bits+1 Odd bit+1 stop bit) 8,O,1 RTU (11-bit)(character frame in hexadecimal) Start Stop Parity 4 : 8,N,1 ASCII (1 start bit+8data bits+1 stop bit) 8,N,1 ASCII (10-bit)(character frame in hexadecimal) Start Stop 5 : 8,N,2 ASCII (1 start bit+8data bits+2 stop bit) 8,N,2 ASCII (11-bit)(character frame in hexadecimal) Start Stop...
  • Page 67 B. Communication protocol Data contents are in hexadecimal with postive and negative format. 1. RTU Start A silent interval of more than 10ms Address 8-bit address Function 8-bit command Data (n-1) Contents of data : n*8-bit data, n 16 ¡Ø Data 0 CRC CHK Low Check sum (CRCL)
  • Page 68 C. ASCII code description Value ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Value ASCII code 38H 39H 41H 42H 43H 44H 45H 46H D. Function code 1. 03H : Read AC drive’s setting 2. 06H : Write parameter setting into AC drive 3.
  • Page 69 Example : Read two parameters of AC drive address 52(34H) from CD22. CD22=20.00(07D0H) CD23=30.00(0BB8H). 1. RTU Computer command message AC drive response message D1 Address D1 Address D2 Function D2 Function Quantity of data D3 Start address (H) (count by byte) D4 Start address (L) D4 CD22 content (H) D5 # of data (H)
  • Page 70 Computer command message AC drive response message # of data '0' CD23 content '0' # of data '2' CD23 content 'B' count by word '2' CD23 content 'B' CD23 content '8' D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC HI LRC HI END HI...
  • Page 71 Note 3 : Processing decimal number Using following methods to process if the minimum parameter value is decimal number. Minimum unit by 1 decimal number : The original value times 10 to be a new number. Minimum unit by 2 decimal number : The original value times 100 to be a new number.
  • Page 72 Computer write CD00 content (60.00HZ) to inverter address=52 1. RTU Computer command message CRCL CRCH AC drive response message CRCL CRCH 2. ASCII Computer command message AC drive response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '6' Function '6'...
  • Page 73 Computer command message inverter address=52 foward run at 60.00HZ 1. RTU Step 1. Write CD00=60.00HZ (6000=1770H) to AC drive address=52 Computer command message CRCL CRCH AC drive response message CRCL CRCH Step 2. Write address 100 (64H)=1 Computer command message CRCL CRCH AC drive response message...
  • Page 74 Computer command message AC drive response message Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' CD79 content '1' CD79 content '1' CD79 content '7' CD79 content '7'...
  • Page 75 Computer command message AC drive response message CD31 content '0' CD31 content '0' CD31 content '1' CD31 content '1' D7 LRC HI LRC HI D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC LO LRC LO END HI END HI END LO END LO...
  • Page 76 Ex. Write data data 1=11, data 2=22, data 3=33 and data 4=44 to AC drive address 52(34H) 1. RTU Computer command message AC drive response message D1 Address D1 Address D2 Function D2 Function D3 Data 1 D3 Data 1 D4 Data 2 D4 Data 2 D5 Data 3...
  • Page 77 Computer command message AC drive response message D7 LRC HI LRC HI D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC LO LRC LO END HI END HI END LO END LO CRC(Cyclical Redundancy Check) is calculated by the following steps: Step 1.
  • Page 78 E. Communication error respond Once communication error happened, inverter will respond “Function code and 80H” and communication error code to master system. Communication error code definition Error code Description Function code error, only 03/06/08 available Illegal data value (data value outside limit value) Illegal data address (data address is not available) Illegal operation command Check sum error...
  • Page 79 2. ASCII Start code Address (01) Function code & 80H (86) Error code (02) LRC (77) End code H End code L Ex. Write CD00=500HZ(C350H), but maximum value of CD00 is 400HZ. 1. RTU Computer command message CRCL CRCH AC drive response message CRCL(C3H) CRCH(A1H)
  • Page 80 2. ASCII Computer command message AC drive response message Address '0' Address '0' Address '1' Address '1' Function '0' Function '8' Function '6' Function '6' Address content '0' Error code '0' Address content '0' Error code '2' Address content '0' LRC HI '7' Address content '0' LRC LO '7'...
  • Page 81 Power on start lock (External terminal only) Setting Range 0 ~ 3 Default Value CD80 Start lock Operation status when operation CD80 (Run when power on) command source is changed AC motor drive will run Keep previous status AC motor drive doesn't run Keep previous status Change according to the new AC motor drive will run...
  • Page 82 MT output gain Setting Range 1 ~ 200% Default Value 100% CD82 FT3 Multi-Function Setting Range 0 or 1 Terminal 3 Default Value CD83 0 : Disable. 1 : Software RESET. FT2 Multi-Function Terminal 2 (Active Setting Range 0 or 1 mode setting) Default Value CD84...
  • Page 83 ARR terminal Setting Range 0 ~ 3 Default Value CD92 0 : RUN(CD46). 1 : ARR(CD55). 2 : Section ending signal : Terminal output 10ms long signal if each speed is finished. 3 : Cycle ending signal : Terminal output 10ms long signal if each cycle is finished.
  • Page 84 Communication address description Speed command of RS485 Setting Range 0 ~ 4 Default Value 0 : Normal 1 : Forward run 2 : Reverse run 3 : Stop 4 : Fail mode reset Note : 1.Fail mode reset by writting address 100 content=4. It will fall into EEP1 error mode if any operation command is set before reset the fail mode.
  • Page 85 Fault code for RS485 Using 03H function to read address 103(67H) content to know the cause of fault if fault occurred. 01H : EP0 02H : PF01 03H : PF02 04H : PF03 05H : PF04 07H : OH 08H : OL 09H : EEP1 0AH : EEP2 31H : OPE1...
  • Page 86 7-2. Operation key-in sequence EXAMPLE : CHANGE acceleration time Setting Display Description sequence indicator In waiting mode, the display is blinking Enter function mode FUNC Select function number 1 (parameter lock) Press "FUNC" again to change the parameter value FUNC Enable to change parameter Press "ENTER"...
  • Page 87 CHANGE maximum frequency limit Setting Display Description sequence indicator Enter function mode FUNC Increase the value to 4 Select the second digit Increase the value to 1 Press "FUNC" again to change the Maximum FUNC frequency limit Select the second digit Decrease the value to 90HZ Press "ENTER"...
  • Page 88: Protective Function

    8. PROTECTIVE FUNCTION A. Inverter self-checking errors Internal protection Noise protection. Self test failure protection Program check sum error EEPROM access error EEP1 EEPROM check-sum error EEP2 Power device failure 1 PF01 Power device failure during acceleration Power device failure 2 PF02 Power device failure during constant frequency...
  • Page 89 Power device failure 3 PF03 Power device failure during deceleration (stopping) Power device failure 4 PF04 Power device failure during stand-by B. Operation errors Parameter Locked OPE1 To change the contents of CD02~CD52 set CD01=press first FWD or REV only OPE2 Motor direction limiter.
  • Page 90 Terminal command only OPE4 Accept run command from control terminalonly. Not operation panel. See functions description CD12 Over range error OPE5 Operating error message ~ over range. Logic error warning OPE6 Logic error when setting. EXAMPLE : Setting F-min > F-max will result an error. Only changed in standby OPE7 The parameter can only be changed in standby mode.
  • Page 91 Communication error OPE9 Over heat Over temperature for external indicator. Refer to CD42(FT1) or CD43(FT2). Over load Load is over rating. Low voltage LOLO U.V.W open UPLO...
  • Page 92 9. PRECAUTIONS 9-1 Prior to maintenance, check the following : Before maintenance, be sure to turn the power off and wait until the LED digits vanish in the display. However, approx. 50VDC still remains immediately after the display disappears, so wait a little bit longer.
  • Page 93: Troubleshooting

    10. TROUBLESHOOTING Display Cause of fault Check point Suggested remedy symbol message contents Review the power system. Discharge LED Turned on or Replace No display Check that MCCB has been extinguished MCCB turned on or no poor contact. The acceleration time is too Increase the acceleration short.
  • Page 94 11. APPLICATION EXAMPLE 01 : Use 2 external variable resistor for multistage speed command input DESCRIPTION : CD10 = 1 ( Use frequency knob for 1st speed setting) CD12 = 1 ( External command) CD44 = 8 ( 2nd speed signal enter from FA1) SW1 = RUN / STOP SW2 = 1st / 2nd SPEED 1st SPEED SETTING...
  • Page 95 EXAMPLE 02 : Normal / Jog operation DESCRIPTION : CD00 = Normal speed ; User setting CD04 = Jog speed ; User setting CD12 = 1 ; Terminal command (For External) CD42 = 1 ; Define FT1 Terminal = JOGF function CD43 = 2 ;...
  • Page 96 EXAMPLE 03 : Using VR for 3stage speed setting DESCRIPTION : CD12 = 1 ; Terminal command (For External) CD44 = 8 ; 2nd speed singnal enter from FA1 CD04 = 1 ; 3nd speed singnal enter from FA2 TERMINAL SPEED SPEED COMMAND ENTRY FREQUENCY KNOB...
  • Page 97 EXAMPLE 04 : Master / slave driver system DESCRIPTION : Set FA1 as 2nd speed signal input terminal. Connect COM and CF1 for 2nd speed command always. 0 - 100% 0 - 200% 0 - 50% FA2 ACOM FA2 ACOM FA2 ACOM rate A rate B...
  • Page 98 12. Inverter Selection Inverter Capacity Check Method Related factor Description Friction load and weight load Liquid(viscous) load Load type inerita load Load with power transmission and accumulation Constant torque Load speed and Constant power torque charcteristics Load characteristics Descreasing torque Motoring Braking or overhanging load Constant load...
  • Page 99 Speed and Torque Time Ratings Overload Capacity Starting torque Characteristics ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡° ¡°...
  • Page 100 13. APPENDIX A. Optional braking resistor Part no : E-MSAA-008000 £[ Specification : 60 Remove build-in dynamic brake resistor. Connect a larger capacity resistor, the value should be greater than the table below: Unit : Ohm Model 104/304 107/307 115/315 122/322 AS2N AS4N...
  • Page 101 B. Terminals wiring diagram External braking / 80W £[ MCCB Three phase Motor Ground RS485 TXD RS485 RXD Analog source Forward run/stop Free analog terminal 1 Reverse run/stop Free analog terminal 2 Multistage speed 1 Common terminal Multistage speed 2 Multi function 1 Multi function 2 Fault alarm contact...
  • Page 102 14. Repairing and Maintenance Turn off the power before repairing and maintenance, wait for power light off for 5 minutes to start operate. Only the qualified professional engineers can do repairing and maint- enance work. Take off the watches, rings or any other metal accessories before rep- airing and maintenance, and use insulating measure tools.
  • Page 103 Maintenance Period : Daily Check items Methods and criteria Confirm the ambient temperature, Visual inspection and measurement vibration, humidity and see if there is with equipment Ambient conditions any oil, gas, dust or water drops. around the drive Confirm if there are any dangerous Visual inspection objects around.
  • Page 104 Maintenance Period : Half Years Check items Methods and criteria Confirm if there is any abnormal sound , Visual and aural inspection vibration, deformation or damage. Mechanical parts Confirm if there are any loose screws. Tighten the screws Confirm if there is any color change by Visual inspection overheating, dust or dirt.
  • Page 105 MEMO...
  • Page 106 INSTRUCTION MANUAL PART NO : E-PHAA-EASA05 Model : ASN series MAY. 2013 5 edition ADLEEPOWER SERVICE OFFICE FREQUNCY INVERTER MOTOR DRIVES Guang Dong (China) Taiwan Tel No : 86-757-26656498 Tel No : 886-4-25622651 Fax No : 86-757-26658515 Fax No : 886-4-25628289 E-mail : webmaster@adlee.com Wu Han (China) Tel No : 86-27-88872826...

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