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Related Manuals for Malaguti CNK 50 DRAKON
Summary of Contents for Malaguti CNK 50 DRAKON
- Page 1 FRAME AND RUNNING GEAR CNK 50 DRAKON WORKSHOP MANUAL...
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Page 3: Table Of Contents
FRAME AND RUNNING GEAR TABLE OF CONTENTS DRAKON 50 NKD HANDLEBAR CONTROLS ........20 1 - INTRODUCTION CLUTCH LEVER ............. 20 Manual updates ..............FRONT BRAKE LEVER ......... 20 NOTES FOR EASY CONSULTATION ..... Configuration of the pages ..........2-STROKE ENGINE OIL ......... 21 Modified pages .............. - Page 4 FRAME AND RUNNING GEAR TABLE OF CONTENTS DRAKON 50 NKD 7 - DISASSEMBLY FRONT DAMPER ............ 63 Left ..................HEADLIGHT GUARD ..........33 Right .................. ACCESSIBILITY ............. 34 Checking the oil level in the damper ......... REPLACING THE HEADLIGHT BULBS ....35 FRONT FORK ............
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Page 5: Introduction
Some information has been given to us by the engine manufacturers. We therefore decline all respon- sibility for any error, omission or misrepresentation. MALAGUTI reserves the right to make any changes and modifications hereto it deems necessary without prior notice. -
Page 6: Symbols
FRAME AND RUNNING GEAR INTRODUCTION DRAKON 50 NKD SYMBOLS • Symbols are provided for quick and easy reference (see the relevant heading), identifying situations requiring utmost attention or providing practical suggestions or simple information. • These symbols may appear next to a text (in which case they refer solely to the text itself), next to a figure (in which case they refer to the topic illustrated in the figure and to the relative text), or at the top of the page (in which case they refer to all the topics dealt with in the page). -
Page 7: General Work Procedures
FRAME AND RUNNING GEAR DRAKON 50 NKD INTRODUCTION GENERAL WORK PROCEDURES • The advice, recommendations and warnings given hereafter are aimed at ensuring maximum work safety as well as at considerably reducing the risk of accidents, personal injury, equipment damage and idle times. We therefore recommend observing such advice, recommendations and warnings scrupulously. - Page 8 FRAME AND RUNNING GEAR INTRODUCTION DRAKON 50 NKD Never use open flames for any reason. Never leave open containers or containers not suitable for holding fuel in passageways, close to heat sources. etc. Never use petrol to clean the vehicle or the workshop floor. Always use low flash point solvents to clean the vehicle components.
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Page 9: Operating Symbols
FRAME AND RUNNING GEAR INTRODUCTION DRAKON 50 NKD OPERATING SYMBOLS IMPORTANT! CAUTION! - Descriptions concerning operations that are potentially hazardous for the maintenance mechanic or repairman, other workshop personnel or extraneous persons, for the environment, for the vehicle, and for the tools and equipment. DISCONNECT POWER - Before performing the work described, disconnect the battery negative cable. -
Page 10: Specifications
SPECIFI- FRAME AND RUNNING GEAR SPECIFICATIONS DRAKON 50 NKD TECHNICAL DATA 05189050 DIMENSIONS TYPE OF OIL Engined oil Oil for 2-stroke engines Length (B) 1970 (JASO FC or ISO-LEGD) Width (C) Tank capacity 10 l. Height (D) 1050 Reserve 0.3 l. Wheel base (A) 1325 ±... -
Page 11: Clutch
FRAME AND RUNNING GEAR SPECIFICATIONS DRAKON 50 NKD CLUTCH BRAKES Type Mechanical Disk brake with hydraulic transmission Front Right hand operation Rear Right foot pedal control TRANSMISSION SUSPENSION Front Hydraulic fork, stems Ø 36 mm Primary reduction system Helical gear Max. -
Page 12: Lubricant Table
FRAME AND RUNNING GEAR SPECIFICATIONS DRAKON 50 NKD LUBRICANT TABLE LUBRICANTS TYPE OF LUBRICANT ENGINE OIL Q8 CLASS 10W 40 MIX OIL Q8 CITY BIKE ULTRA Q8 DAILY SUPER LUBRICANT FOR CHAINS Q8 CHAIN LUBE OIL FOR AIR FILTERS Q8 AIR FILTER OIL RADIATOR FLUID Q8 TOP FLUID BRAKE FLUID... -
Page 13: Description
DESCRIP- FRAME AND RUNNING GEAR DESCRIPTION DRAKON 50 NKD LEFT VIEW Headlight Oil tank Shift pedal Air filter Battery Passenger holder 05189002 RIGHT VIEW Passenger holder Tail light Number plate light + number plate holder (SWITZERLAND only) Passenger footrests 10) Rear brake pedal 11) Radiator 12) Fuel tank cap 13) Fuse... -
Page 14: Controls / Instruments
FRAME AND RUNNING GEAR DESCRIPTION DRAKON 50 NKD CONTROLS / INSTRUMENTS 15) Manual starter lever 16) MODE switch 17) Clutch lever 18) Rear-view mirror 19) Left handlebar switches 20) Starter button 21) Throttle grip 22) Front brake lever 23) Front brake pump 24) Multifunction digital instrument panel 25) Main switch 22 21... -
Page 15: Instrument
INSTRU- FRAME AND RUNNING GEAR INSTRUMENT DRAKON 50 NKD AND CONTROL FUNCTION MAIN SWITCH The main switch controls the ignition circuit and steering lock. : all electrical contacts are disconnected. : the contacts are activated; the engine can start and the lights come on. -
Page 16: Digital Instrument Panel
Replace the flat battery with a new one; if the problem remains, call an Authorised MALAGUTI Service Centre. Do not use your vehicle when no function appears on the display or when functions appear partially, since the instrument board is not in the condition to provide sufficient information about your vehi- cle. -
Page 17: Starting
The check is automatically performed every time the key is turned to. If the check is not displayed, contact an authorised MALAGUTI Service Centre. CHOOSING FUNCTIONS Functions are divided into menus and sub-menus (bar graph), which make the display easier to understand. - Page 18 FRAME AND RUNNING GEAR INSTRUMENT DRAKON 50 NKD AND CONTROL FUNCTION B) RPM FUNCTION This indicates the vehicle’s engine speed in revolutions per minute. This value is also represented in graphical format by means of a bar graph (see Sub- menu Functions).
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Page 19: Sub-Menu Functions
FRAME AND RUNNING GEAR INSTRUMENT DRAKON 50 NKD AND CONTROL FUNCTION SUB-MENU FUNCTIONS FUNCTIONS OF THE BAR GRAPH To select one of the bar graph functions, open the main STAND-BY menu. When “- - - -” appears on the display, press the MODE button within 3”. The bar graph will switch from engine speed (RPM) to battery charge level (V-batt) and finally to coolant temperature (Temp H O). -
Page 20: Handlebar Controls
FRAME AND RUNNING GEAR INSTRUMENT DRAKON 50 NKD AND CONTROL FUNCTION HANDLEBAR CONTROLS 1) Horn switch Press this switch to sound the horn. 2) Turn indicator switch To signal a right-hand turn, push the switch rightwards; push leftwards for a left-hand turn. When released, the switch returns to centre. -
Page 21: 2-Stroke Engine Oil
By moving the bottom fastening element of shock absor- ber (M) (double hole in the bottom fixing bracket), you can adjust the height of the vehicle’s seat. This operation must be performed by an Au- thorised MALAGUTI Service Centre. 05189026 03/06... -
Page 22: Periodic Maintenance And Minor Repair
From 30,000 km (18641. 14 mi), repeat the maintenance intervals starting from 6,000 km (3728. 23 mi). Items marked with an asterisk should be performed by a MALAGUTI Dealer as they require special tools, data and technical skills. - Page 23 FRAME AND RUNNING GEAR PERIODIC MAINTENANCE DRAKON 50 NKD AND MINOR REPAIR ODOMETER READING ANNUAL (X 1000 KM) (621, 37 MI) POSITION CHECKS OR MAINTENANCE JOB CHECK • Check choke operation. Carburettor • Adjust engine idling speed. • Check operation. Mix oil pump •...
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Page 24: Spark Plug
• If the spark plug shows a distinctly different colour, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead have a MALAGUTI Dealer check the vehicle. • Remove the spark plug and thoroughly clean its elec- trodes and insulator, using a metal brush. -
Page 25: Transmission Oil
FRAME AND RUNNING GEAR PERIODIC MAINTENANCE DRAKON 50 NKD AND MINOR REPAIR TRANSMISSION OIL CHANGE • Park the vehicle on flat ground. • Start the engine and warm it up for several minutes. • Stop the engine. • Remove crankcase (C) by loosening the four screws, (V). •... -
Page 26: Cooling System
MANUTENZIO- FRAME AND RUNNING GEAR PERIODIC MAINTENANCE DRAKON 50 NKD AND MINOR REPAIR COOLING SYSTEM • Remove cap (T). • The coolant level must be checked on a cold engine since the level varies with engine temperature. The coolant should be between the maximum “Mx” (top end of the radiator) and minimum level “Mn”... -
Page 27: Adjusting The Carburettor
The carburettor is an important part of the engine and re- quires very accurate adjustments. Therefore, most carburettor adjustments should be left to an Authorised MALAGUTI Service Centre, who has the necessary professional knowledge and experience. The carburettor has been set and extensively tested at the MALAGUTI factory. -
Page 28: Tyres
MANUTENZIO- FRAME AND RUNNING GEAR PERIODIC MAINTENANCE DRAKON 50 NKD AND MINOR REPAIR TYRES The tires are TUBELESS, and therefore do not feature an air tube. To maximise performance, durability and safe operation, note the following points: TIRE AIR PRESSURE •... -
Page 29: Adjusting The Front Brake Lever Free Play
FRAME AND RUNNING GEAR PERIODIC MAINTENANCE DRAKON 50 NKD AND MINOR REPAIR ADJUSTING THE FRONT BRAKE LEVER FREE PLAY The front brake free play should measure 2-5 mm. • Turn dowel (G) clockwise to reduce free play or coun- ter-clockwise to increase it. 05189040 ADJUSTING THE REAR BRAKE PEDAL POSITION... -
Page 30: Checking The Brake Fluid Level
MANUTENZIO- FRAME AND RUNNING GEAR PERIODIC MAINTENANCE DRAKON 50 NKD AND MINOR REPAIR CHECKING THE BRAKE FLUID LEVEL If the brake liquid is insufficient, air bubbles may form in the braking system thus impairing the effectiveness of the brake. Before starting, make sure the brake liquid level of the rear brake reservoir is above the minimum level mark. -
Page 31: Adjusting Drive Chain Slack
FRAME AND RUNNING GEAR PERIODIC MAINTENANCE DRAKON 50 NKD AND MINOR REPAIR ADJUSTING DRIVE CHAIN SLACK To adjust chain slack, loosen the wheel fixing nut, (B), lock- nut (C) and turn adjusting screw (V). After adjusting, tight- en the locknut, (C), and bolt, (B). This operation must be performed on both sides of the rear fork;... -
Page 32: User Information
USER INFOR- FRAME AND RUNNING GEAR USER INFORMATION DRAKON 50 NKD VEHICLE IDENTIFICATION NUMBER The vehicle identification number, (I), is stamped onto the steering pipe. Record this number in the space provided. The vehicle identification number is used to identify your moped. 05189052 ENGINE IDENTIFICATION NUMBER The engine identification number (P) is visible on the left... -
Page 33: Disassembly
DISASSEM- FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD HEADLIGHT GUARD • Undo screws (V2a) and (V2b). NOTE The screws (V2a), the top ones, are longer than the lower ones (V2b); if switched over during the successive mounting they push through the headlight guard. -
Page 34: Accessibility
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD • Disconnect the connector (A) from the headlights and remove the headlight guard (B). 05189014_1 ACCESSIBILITY 05189025_1 Removing the footboard provides access to the following components: - connector of the digital instrument panel (A); - horn (B). -
Page 35: Replacing The Headlight Bulbs
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD REPLACING THE HEADLIGHT BULBS • (Remove the headlight guard– without necessarily removing the beam adjustment screws and discon- nect the connector). • Rotate the bulb holder (A), (B) or (C) corresponding to the burnt out bulb anticlockwise through 90° and remove it from the headlight. -
Page 36: Digital Instrument Panel
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD DIGITAL INSTRUMENT PANEL 05189028_1 • (Remove the headlight guard). • Pull away the rubber protection (A) and disconnect the connector (B) from the digital instrument panel (C). • Undo the screws (V2) holding a spanner under the nuts (D2) then remove the digital instrument panel (C). -
Page 37: Key Switch
DRAKON 50 NKD KEY SWITCH • Use a TORKS wrench for tamperproof screws to un- screw screws (V2). Malaguti spare part 086. 066. 00); then pull out the key switch (E) from the digital instru- ment panel (C). 05189030_1 05189034_1 HORN •... -
Page 38: Seat
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD SEAT • Undo the special screw (V). 05189302_1 • Disengage the saddle, (A) pulling towards the rear of the scooter and remove it. 05189039_1 ACCESSIBILITY Removing the seat provides access to the following com- ponents: - main fuse (10 A) (A) - battery (B) -
Page 39: Battery
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD BATTERY 05189041_1 • (Remove seat). • Disconnect the clamps (A) and remove the battery (B). Note that: - the RED leads must be connected to the battery POS- ITIVE “+” terminal; - the BLACK lead must be connected to the battery NEG- ATIVE “-”... -
Page 40: Fuel Tank Cover
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD FUEL TANK COVER 05189043_1 • (Remove seat). • Undo screws (V4) and (V2a). • Undo screws (V2b) Pay attention to the bushes under the screws (V4) and (V2a); the screws (V2a), besides being shorter than the screws (V4), are screwed into brass inserts set in the tank of the scooter;... -
Page 41: Fuel Tank
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD • Pull out fuel tank cover (B) towards the rear of the 05189054_1 scooter. NOTE To dismantle the feeders (C) from the fuel tank cover (B), consult Table C of the Spare Parts Catalogue. - Page 42 FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD • Disconnect the connector (F) and remove the tank (B). 05189068_1 The connector (F) can be reached from UN- DER the tube section of the frame. To replace the valve (E), it is necessary to loosen the clamp (G) and pull the valve (E) out entirely.
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Page 43: Fuel Cap
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD FUEL CAP 05189074_1 During this procedure do not use heat and keep sparks and naked flames well clear of the scooter. If the tank is left without the fuel level sensor fitted for a prolonged period, plug the hole to prevent the accumulation of petrol vapour in the workshop. -
Page 44: Accessibility
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD ACCESSIBILITY Removing the right-hand rear fairing provides access to the following components: - flashing for turn indicators (A); - starter motor relay (B). 05189086_1 Removing the left rear fairing provides access to the fol- lowing components: - voltage regulator (C). -
Page 45: Front Mudguard
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD FRONT MUDGUARD • Undo screws (V4) and remove mudguard (A). Watch out for the four bushes (B) located under the mudguard; the two rear bushes are higher than the two front ones. 05189101_1 05189101 SUB PANEL... -
Page 46: Accessibility
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD ACCESSIBILITY Removing the sub panel provides access to the following components: - the pinion (A); - “neutral” gear switch (B); - the tension rod of the gear change pedal (C). 05189108_1 LEFT AND RIGHT SIDE PANEL 05189115_1 •... -
Page 47: Intake Box Guard
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD INTAKE BOX GUARD 05189121_1 • (Remove seat). • (Remove fuel tank cover). • (Remove fuel tank). • Undo screws (V4) and remove guard (B). Pay attention to the four bushes located under the screws. AIR FILTER •... -
Page 48: Shock Absorber Cover
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD SHOCK ABSORBER COVER • (Remove seat). • (Remove the right and left rear fairings). • (Remove grab handle). • (Remove intake box guard). • (Remove battery). • Undo screws (V2) 05189246_1 • Undo screws (V4) and the screw (V). - Page 49 FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD • Disconnect the connectors (C) of the turn indicators and the connector (D) of the taillight. On the next reassembly the GREEN and BLACK cables are connected to the right turn indicator while the PURPLE and BLACK cables are connected to the LEFT indicator.
- Page 50 FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD • Undo screws (V2) 05189139_1 • Undo the screw (V) of the exhaust pipe (G). 05189142_1 Pay attention to the toothed washer located under the screw. Lower the silencer of the exhaust pipe slightly; then dis- 05189141_1 engage the shock absorber cover (H) from the rear frame (L), using leverage downwards and towards the inside of...
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Page 51: Rear Taillight Bulb
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD REAR TAILLIGHT BULB • Undo screws (V2) 05189136_1 • Undo the screws (V3), then the nuts (D2); then re- 05189137_1 place the bulb. 03/06... -
Page 52: Turn Indicator Bulb
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD TURN INDICATOR BULB 05189133_1 • Undo screw (V) and remove glass. REAR MUDGUARD • Undo screws (V4) and remove the mudguard (A). Pay attention to the four bushes located under the screws. 05189143_1 DRIVE CHAIN •... -
Page 53: Rear Shock Absorber
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD REAR SHOCK ABSORBER Before disassembly, support the frame at the centre to prevent the scooter from falling. • (Remove seat). • (Remove fuel tank cover). • (Remove fuel tank). • (Remove intake box guard). •... -
Page 54: Sprocket
(V3). When reassembling, once the screws have been tight- ened, fold down the wings of the flange again (A). NOTE In the event that the scooter does not have a flange, request one from the “Malaguti” Spare Parts Service. 03/06... -
Page 55: Rear Brake Caliper
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD REAR BRAKE CALIPER • (Remove rear wheel). • Undo the screw of the hydraulic transmission (V) and remove the hydraulic transmission and its gaskets. When reassembling, replace the gaskets of the hydraulic transmission. 20 ±... -
Page 56: Footrest Assembly - Rear Brake
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD FOOTREST ASSEMBLY - REAR BRAKE • (Remove the sub-panel). • (Remove rear brake master cylinder). • Undo screws (V2) and the screw (V); then, remove the unit (A). 05189151_1 Undo the screw (V), to remove the footrest (B) and the brake pedal (C). -
Page 57: Filter Box
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD • Undo screws (V2) and the screw (V); then, remove 05189159_1 the unit (D). To remove the footrest (E) and the gear pedal (F) use Table A of the Spare Parts Catalogue. FILTER BOX •... -
Page 58: Swing Arm
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD SWING ARM 05189163_1 Before disassembly, support the frame at the centre to prevent the scooter from fall- ing. • (Remove the chain). • (Remove rear wheel). • (Remove rear mudguard). • (Remove the footrest assembly – brake pedal). •... -
Page 59: Rear Frame
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD REAR FRAME Before disassembly, support the frame at the centre to prevent the scooter from falling. • (Remove seat). • (Remove fuel tank cover). • (Remove fuel tank). • (Remove grab handle). •... -
Page 60: Speedometer Sensor
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD SPEEDOMETER SENSOR • Undo screw (V) ensuring the spacer does not fall. When refitting, use a feeler gauge to check that the sensor - disc gap is 1÷2 mm. 10 ± 15% •... -
Page 61: Front Brake Caliper
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD FRONT BRAKE CALIPER • Undo the screw of the hydraulic transmission (V) and remove the hydraulic transmission and its gaskets. When reassembling, replace the gaskets of the hydraulic transmission. 20 ± 10% •... -
Page 62: Front Wheel
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD FRONT WHEEL Before disassembly, support the frame at the centre to prevent the scooter from fall- ing. • (Remove speedometer sensor). • (Remove front brake caliper). • Loosen screw (V). • Unscrew and remove wheel spindle (A), paying at- tention to spacer (B). -
Page 63: Front Damper
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD FRONT DAMPER 05189171_1 LEFT • (Remove mudguard). • (Remove wheel). RIGHT • (Remove mudguard). • (Remove wheel). • (Remove brake caliper). • (Remove odometer pick-up). Before disassembly, support the frame at the centre to prevent the scooter from fall- ing. -
Page 64: Checking The Oil Level In The Damper
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD CHECKING THE OIL LEVEL IN THE DAMPER If the front suspension bottoms out or makes anomalous noises, check the oil level in the dampers as follows: • undo upper plug (A); • carefully remove spring (B) and allow the oil in which it was immersed to drip off;... -
Page 65: Front Fork
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD FRONT FORK 05189180_1 Before disassembly, support the frame at the centre to prevent the scooter from falling. • (Remove the headlight guard). • (Remove the digital instrument panel). • Undo screws (V2) and remove support (A). •... -
Page 66: Radiator
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD RADIATOR • (Remove seat). • (Remove fuel tank cover). • (Remove fuel tank). DANGER OF BURNS! Before proceeding, make sure that the cool- ant temperature is lower than 50 °C. • Undo screws (V2a) •... - Page 67 FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD • Remove radiator cap (B). 05189188_1 • Place a 5 l recipient under the scooter. • Remove screw (V) and wait for ALL the coolant to flow out. When refitting screw (V) renew the copper washer.
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Page 68: Muffler
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD MUFFLER 05189192_1 • (Remove seat). • (Remove the right and left rear fairings). • (Remove grab handle). • (Remove the shock absorber cover). Before working on the silencer and the ex- haust manifold wait until all the component shave cooled down and always wear suita- ble protective gloves. - Page 69 FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD • Undo the screws (V2); then remove the entire silenc- 05189246_1 The procedure for disassembling the components of the exhaust unit is illustrated in the figure. 05189313 03/06...
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Page 70: Oil Tank
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD OIL TANK • (Remove seat). • (Remove fuel tank cover). • (Remove fuel tank). Whenever the oil circuit is disconnected (re- moving the oil tank, disconnection or re- placement of a tube, dismantling the en- gine), it is necessary to BLEED off the air from the oil pump. -
Page 71: Oil Pump Bleed
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD OIL PUMP BLEED This operation should be done whenever the oil circuit is disconnected. (removing the oil tank, disconnection or replacement of a tube, dismantling the engine). • Undo screws (V2) and remove cover (A). 05189204_1 •... -
Page 72: Engine
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD ENGINE • (Remove the radiator). • (Remove the chain). • (Remove the footrest assembly – brake pedal). • (Remove silencer). • Disconnect the carburettor hose (A), the transmission (B) of the accelerator, the fuel feed tube (C) and the connector (D) 05189268_1 •... - Page 73 FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD • Undo screws (V3) and remove engine, pulling it to- wards the right. 23 ± 10% 05189208_1 05189209_1 03/06...
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Page 74: Controls On The Handlebar
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD CONTROLS ON THE HANDLEBAR To dismantle the controls, follow the figure shown below. For greater detail, refer to Table F of the Spare Parts Catalogue. 05189314 03/06... -
Page 75: Brake Calipers Overhaul
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD BRAKE CALIPERS OVERHAUL OVERHAUL OF REAR CALIPER • Remove split pin (C). • Remove the two brake pads (D). • Apply a low pressure jet of compressed air to the hole in which the brake fluid union was fitted in order to cause the two plungers to be ejected from their seats in the two halves of the caliper;... - Page 76 FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD • Undo screws (V2a). • Undo screws (V2b). • Apply a low pressure jet of compressed air to the oil- way in which the brake fluid union was fitted in order to cause the two plungers to be ejected from the brake caliper body.
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Page 77: Brake Master Cylinders
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD BRAKE MASTER CYLINDERS 05189224_1 FRONT BRAKE PUMP Empty the hydraulic circuit and drain the fluid into a con- tainer so that it may be disposed of in compliance with statutory environmental and waste disposal legislation. Beware of possible spills and splashes of brake fluid as it is highly corrosive and can cause personal injury and damage to paint-... -
Page 78: Rear Brake Master Cylinder
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD REAR BRAKE MASTER CYLINDER • (Remove the sub-panel). • (Remove the left number plate holder). • Disengage the spring (A) and remove it. • Pull out the entire tension rod (B), downwards. NOTE The STOP switch is incorporated into the fit- ting (C). -
Page 79: Bleeding The Brake System
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD BLEEDING THE BRAKE SYSTEM 05189224_1 FRONT BRAKE CALIPER NOTE Position the scooter so that it is stable and perfectly level. • Remove master cylinder reservoir cover (A), unscrew- ing the screws (V2), so that you can top up the brake fluid. -
Page 80: Rear Brake Caliper
FRAME AND RUNNING GEAR DISASSEMBLY DRAKON 50 NKD REAR BRAKE CALIPER NOTE Position the scooter so that it is stable and perfectly level. • Remove the master cylinder oil reservoir cover (A) so that you can top up. • Fill the brake fluid reservoir to the max. level. 05189145_1 •...
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