Sportsman GEN7500DF Instruction Manual

Sportsman GEN7500DF Instruction Manual

7500 surge watts / 6000 running watts dual fuel lpg liquid propane & gasoline portable generator
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GEN7500DF
7500 SURGE WATTS / 6000 RUNNING WATTS
DUAL FUEL LPG LIQUID PROPANE & GASOLINE
PORTABLE GENERATOR
INSTRUCTION MANUAL
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.
This manual provides important information on proper operation & maintenance. Every effort has been
made to ensure the accuracy of this manual. These instructions are not meant to cover every possible
condition and situation that may occur. We reserve the right to change this product at any time without
prior notice.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE,
DO NOT OPERATE THIS PRODUCT!
Visit our website for Frequently Asked Questions http://sportsmanseriesbrand.com
DO NOT RETURN THIS GENERATOR TO THE RETAILER!
If you experience a problem, have questions or need parts for this product, call Customer Service at
1-866-460-9436, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.
FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE
REFERENCE.
SEEK THE ADVISE OF A LICENSED ELECTRICIAN FOR 120V / 240V WIRING

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  • Page 1 GEN7500DF 7500 SURGE WATTS / 6000 RUNNING WATTS DUAL FUEL LPG LIQUID PROPANE & GASOLINE PORTABLE GENERATOR INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual.
  • Page 2 This warranty gives you specific legal rights, and you may have other rights that vary from state to state. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 3: Table Of Contents

    STORAGE/TRANSPORT PROCEDURES ........................21 TROUBLESHOOTING ..............................21 SPECIFICATIONS ................................22 PARTS DIAGRAM ................................23 PORTABILITY KIT INSTALLATION ..........................33 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 4: Recognize Safety Symbols, Words And Labels

    Additional regulations may apply if this generator will be used at a construction site. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 5: Important Safety Instructions

    Avoid the use of extension cords if possible. If you choose to use them, be sure they are sized adequately to handle the flow of electricity. An undersized cord can overheat, short out and cause a fire. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 6 1-866-460-9436 Monday - Friday, 8 AM - 4 PM Central Time. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 7 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 8 In addition to the previously described safety information, familiarize yourself with all safety and hazard notices on this generator. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 9: Package Contents

    Comparable model: 12 Volt 12 Ah Sealed Lead Acid (Model # UB12120) (Model UB12120 requires a Nut & Bolt adaptor) GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 10: Components

    The Air-fuel Mixer is not adjustable. Tampering with the governor can damage your generator and electrical devices, and will void your warranty. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 11: Preparing The Generator For Use

    4. Replace the oil filler/dipstick cap. Figure 1 - Unscrew the Oil Cap Figure 2 - Add Oil To TOP Of Threads GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 12: Step 2 - Connect Fuel

    Disconnect all electrical loads from the generator set before starting the engine. The generator may be hard to start if a load is connected. Step 6 DC OUTPUT no load connected. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 13: Step 3 - Ground The Generator

    NOTE: The oil capacity for this Generator is 25 oz (US). Model GEN7500DF Oil Capacity 25 ounces Model GEN7500DF Oil Type Recommended High Detergent Motor Oil, SAE10W-30 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 14: Step 3 - Ground The Generator

    The choke is used to provide an enriched fuel mixture when starting a cold engine. It can be opened and closed by operating the choke rod manually. Pull the rod out toward CLOSED to enrich the mixture for cold starting GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 15: Using The Generator

    (10000 BTU) 1200 1800 window fan Figure 7 - Estimated wattage requirements for common electrical devices. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 16 60Hz loads with a L14-30 plug only to the 240/120 Volt outlet. See Figure 8 for an illustration of these outlets. Even though this Portable LP Generator GEN7500DF has an overall rated wattage of 6000, do not attempt to draw more than 20 AMPS from any set of Two receptacles of the 120 Volt outlets.
  • Page 17: Dc Usage

    4. If using Propane, turn the propane tank fuel valve to the “off” position. Allow this generator to cool down before touching areas that become hot during operation. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 18: Maintenance/Care

    (see “Changing/Adding Oil” in this section of this manual). 5. Confirm that the oil filler/dipstick cap is properly in place when finished verifying the oil level. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 19: Changing/Adding Oil

    Model GEN7500DF Oil Type Recommended High Detergent Motor Oil, SAE10W-30 Figure 12 - Draining Oil Figure 13 - Adding Oil GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 20: Air Filter Maintenance

    6. Turn the fuel valve to the “off” position. 7. Replace the fuel filter cup. 8. Store the drained gasoline in a suitable place. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 21: Troubleshooting

    Look for the burn spots on the back side of the AVR. If there is burn spots, replace the AVR. GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 22: Specifications

    Run time = 9 hrs @ 50% load per 20 lbs of LPG fuel Oil Capacity (SAE10W-30) 25 ounces GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 23: Parts Diagram

    PARTS DIAGRAM GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 24 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 25 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 26 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 27 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 28 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 29 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 30 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 31 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 32 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 33: Portability Kit Installation

    3. Install the mounting feet (Figure 3) onto the front of the frame. Inserting the bolts through the frame and add the mounting feet on both the left and right side. Figure 3 201412 GEN7500DF 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...

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