Datamax W-Class Maintenance Manual
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Datamax W-Class Maintenance Manual

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  • Page 1 Maintenance Manual...

  • Page 2: Copyright Information

    Information in this document is subject to change without notice and does not represent a commitment on the part of Datamax-O’Neil. No part of this manual may be reproduced or transmitted in any form or by any means, for any purpose other than the purchaser's personal use, without the expressed written permission of Datamax-O’Neil.
  • Page 3 Contents Overview Adjustments and Maintenance Troubleshooting Removal and Replacement Printer Assemblies...
  • Page 5 Overview Introduction ......................1 About the Printer ....................2...
  • Page 7 Overview 1.0 Introduction This manual is intended for use by qualified service personnel in the maintenance and repair of W-Class printers (hereafter referred to as ‘the printer’). It primarily includes technical information relating to the printer’s electrical and mechanical components. If necessary, refer to the following documents for additional printer information (available for download at http://www.datamax-oneil.com/):...

  • Page 8: About The Printer

    Overview 1.1 About the Printer The following drawing highlights the user-assessable components of the printer.

  • Page 9: Table Of Contents

    Adjustments and Maintenance Introduction......................1 Media Sensor Calibration ..................1 2.1.1 Quick Calibration ..................1 2.1.2 Standard Calibration .................. 2 2.1.3 Advanced Entry Calibration ............... 5 Printhead Adjustments ..................10 2.2.1 Leveling Cam Adjustment ................ 10 2.2.2 Pressure Adjustment ................12 2.2.3 Burn Line Adjustment................
  • Page 10 2.4.5 Cleaning the Cutter .................. 29 2.4.5.1 Light-Duty Cutter..............29 2.4.5.2 Standard Cutter ............... 31 2.4.6 Cleaning the Fan Filter................33 Application Version Updates................35 2.5.1 Updating from Ready Mode ..............35 2.5.2 Updating from Download Mode ............... 36 2.5.3 Possible Problems during an Update............37 Boot Loader Program Updates ................

  • Page 11: Introduction

    Adjustments and Maintenance 2.0 Introduction This section covers the necessary maintenance and alignment procedures for the printer. 2.1 Media Sensor Calibration This printer can use many different media compositions, configurations and colors. In addition to adjusting the Media Sensor and selecting the ‘ ,’...

  • Page 12: Standard Calibration

    Adjustments and Maintenance 2.1.2 Standard Calibration During the Standard Calibration process, the printhead assembly can be raised for visual access to the media and media sensor. In addition, displayed sensor readings can be used to indicate the best position over the media. These features are helpful when using small, position-critical TOF notches or marks. Three readings are required: ...
  • Page 13 Adjustments and Maintenance Standard Calibration (continued) Step Action Displayed Message Comment Proceed according to media This sets the parameter for the  type: ‘gap’ or ‘mark’ value.  Die-cut media: Peel media Or, for reflective media: Where ‘yyy’ is a numerical value representing the current sensor from the backing and then ...
  • Page 14 Adjustments and Maintenance Standard Calibration (continued) Step Action Displayed Message Comment Observe the message on the The calibration was successful. If  display. another message was displayed,  see the note below. Or, for reflective media:   Or, for continuous media: ...

  • Page 15: Advanced Entry Calibration

    Adjustments and Maintenance 2.1.3 Advanced Entry Calibration Advanced Entry Calibration is an alternate calibration method for special-case media types only. This procedure has two parts: (1) recording sensor readings using differing algorithms and, (2) selecting, re- sampling, and manually entering calibration values. ...
  • Page 16 Adjustments and Maintenance Advanced Entry Calibration (continued) Step Action Displayed Message Comment Press the Key. You are beginning the Advanced  Entry Calibration.   Press the Key. If using preprinted media, ensure  the label area under the sensor is ...
  • Page 17 Adjustments and Maintenance Advanced Entry Calibration (continued) Step Action Displayed Message Comment Proceed according to your Where ‘yyy’ is a numerical value  media type:  representing the current sensor reading. Die-cut stock: strip the Or, for reflective media: media from the backing and then reinsert it into the ...
  • Page 18 Adjustments and Maintenance Advanced Entry Calibration (continued) Gain Label Difference For example, if your Number Value Value Value compiled data had the values shown in this table, Gain Number 8 would be chosen because it has the highest Difference Value (146), where both the Label Value and the TOF Value are...
  • Page 19 Adjustments and Maintenance Advanced Entry Calibration (continued) Paper Gap (or Mark) Empty For example, at Gain Number 8, these were the sensor readings for each of the media conditions. (Actual readings will vary.) Step Action Displayed Message Comment Press the Key.

  • Page 20: Printhead Adjustments

    Adjustments and Maintenance 2.2 Printhead Adjustments 2.2.1 Leveling Cam Adjustment To maintain even print pressure across a wide range of media widths, the printer features a Printhead Leveling Cam. This cam offsets the right side of the Printhead Assembly. It is numbered for your reference.
  • Page 21 Adjustments and Maintenance Example 1 – Over adjustment of the cam: Too much adjustment produces an image that fades across the label. To correct this, decrease the setting of the Leveling Cam. Example 2 – Correct adjustment of the cam: Proper adjustment produces a complete image, with even print contrast across the label (see note below).

  • Page 22: Pressure Adjustment

    Adjustments and Maintenance 2.2.2 Pressure Adjustment To accommodate a wide variety of media types the Printhead Pressure Adjustment is factory set for most media types, so this adjustment should only be made after attempting to improve print quality through the use of the heat and/or print speed settings (see the Operator’s Manual for details.).

  • Page 23: Burn Line Adjustment

    Adjustments and Maintenance 2.2.3 Burn Line Adjustment  This adjustment is NOT REQUIRED during a normal printhead replacement. The Printhead Burn Line is the row of thermal elements that creates the image on the label. At the factory, the Burn Line is adjusted to strict compliance using 6.5-mil (.0065 inch) media, enabling the printer to maintain print quality across a majority of media types.
  • Page 24 Adjustments and Maintenance NEVER force or over tighten the adjustment screws CAUTION 2-14...

  • Page 25: Voltage Adjustment

    Adjustments and Maintenance 2.2.4 Voltage Adjustment This procedure requires voltage measurement: Use extreme caution. CAUTION The following conditions will require the adjustment of the printhead supply voltage: (1) Replacement of the power supply; (2) An inadvertent adjustment of the power supply’s factory setting; or, (3) Replacement of the printhead in a W-8306 model printer.
  • Page 26 Adjustments and Maintenance  Raise the Printhead Assembly. Locate and note the Printhead Resistance Value (this location differs slightly depending upon the printer model). W-6208 and W-6308 models: W-8306 models:  After ensuring that media is loaded, latch the Printhead Assembly in the down position. Plug in and turn ‘On’...
  • Page 27 Adjustments and Maintenance  Wait for the printer to initialize. After ‘Ready’ is displayed, press the FEED button (this will enable the printhead voltage for approximately 30 seconds). While monitoring the DVM, adjust the voltage using RP1 on the Power Supply PCB according to the resistance range listed in the appropriate table below.

  • Page 28: Ribbon Shield Adjustment

    Adjustments and Maintenance 2.3 Ribbon Shield Adjustment Adjustments for ribbon alignment ensure smooth, taut ribbon flow during the print process. Irregular voids that extend diagonally through the printed image may be due to ribbon overlap problems (i.e., wrinkling). When troubleshooting a wrinkling problem, always begin by checking the Leveling Cam (Section 2.2.1), the Pressure Adjustment (Section 2.2.2), and the Burn Line Adjustment (Section 2.2.3).
  • Page 29 Adjustments and Maintenance  Press the key to begin printing. Observe the ribbon for rippling or bagging as it travels from the Ribbon Shield to the Upper Ribbon Idlers. If the travel is smooth and the printed labels show no evidence of ribbon wrinkling, proceed to Step 6. If wrinkling is evident, loosen the Ribbon Shield Adjustment Screws and move the either side of the Ribbon Shield ‘up’...

  • Page 30: Maintenance

    Adjustments and Maintenance 2.4 Maintenance The following list and table detail the recommended items, techniques and schedules to help you safely and effectively maintain the printer. No other regular maintenance is required.  Isopropyl alcohol  Cotton swabs  A clean, lint-free cloth ...

  • Page 31: Cleaning The Printhead

    Adjustments and Maintenance 2.4.1 Cleaning the Printhead NEVER use a sharp object to clean the Printhead. CAUTION If print quality declines (symptoms can include unreadable bar codes, or streaks through the text and graphics), the typical cause is debris build-up on the printhead. Furthermore, if not removed, this build-up may lead to premature dot failure.

  • Page 32: Cotton Swab Procedure

    Adjustments and Maintenance 2.4.1.1 Cotton Swab Procedure This procedure is recommended for printers using direct thermal media, or thermal transfer media with a wax ribbon.  Perform the Preliminary Cleaning Steps, as described in Section 2.4.1.  Turn ‘Off’ and unplug the printer. Using a Cotton Swab moistened (not soaked) with isopropyl alcohol, gently clean the entire Printhead surface, paying special attention to the Burn Line, until all build-up is removed.

  • Page 33: Cleaning Card Procedure

    Adjustments and Maintenance 2.4.1.2 Cleaning Card Procedure This procedure is recommended for printers using direct thermal media, or thermal transfer media with a wax ribbon. Also use this procedure if symptoms continue after the Cotton Swab Procedure (see Section 2.4.1.1) has been tried. ...

  • Page 34: Cleaning Film Procedure

    Adjustments and Maintenance 2.4.1.3 Cleaning Film Procedure This procedure is recommended for printers using a resin ribbon with thermal transfer media, or for printers that typically use a Heat Value of 22 or higher. Also use this procedure if symptoms continue after the previous cleaning methods have been tried.
  • Page 35 Adjustments and Maintenance  Turn ‘Off’ and unplug the printer. Open the cover, unlock the Printhead Latch, and raise the Printhead Assembly. Using a cotton swab moistened (not soaked) with isopropyl alcohol, gently clean the entire Printhead surface. Allow the printhead to dry. Printhead Assembly Printhead Cotton Swab...

  • Page 36: Cleaning The Platen Roller

    Adjustments and Maintenance 2.4.2 Cleaning the Platen Roller NEVER use a sharp object to clean the Platen Roller. CAUTION A platen roller contaminated with grit, label adhesive, or ink can cause a decline in print quality and, in extreme cases, can cause labels to stick and wrap around the roller. Clean the platen roller as follows: ...

  • Page 37: Cleaning The Media Sensor & The Media Path

    Adjustments and Maintenance 2.4.3 Cleaning the Media Sensor & the Media Path When particles such as paper dust accumulate in the Media Sensor, it can affect the printer’s ability to detect labels. If this dust accumulates along the media path, small voids in the text, graphics and bar codes can result.

  • Page 38: Cleaning The Exterior Surfaces

    Adjustments and Maintenance 2.4.4 Cleaning the Exterior Surfaces To clean the outside of the printer, never use abrasive cleansers or solvents. The outer surfaces of the printer should be cleaned using a general-purpose cleanser. Turn ‘Off’ and unplug the printer. Then use a soft cloth or sponge dampened with a general-purpose cleanser to wipe the exterior surfaces clean.

  • Page 39: Cleaning The Cutter

    Adjustments and Maintenance 2.4.5 Cleaning the Cutter Always turn off and unplug the printer when connecting or disconnecting the cutter. Use WD-40 sparingly. Never spray directly into the cutter or get this solvent in the printer; severe damage may result. The cutter blades are SHARP: to avoid injury, keep fingers and other body parts away from the cutting surfaces;...
  • Page 40 Adjustments and Maintenance  Insert a 3mm Hex Key into the cutter, as shown. Using this Hex Key, rotate the mechanism to the next blade position and repeat Step 5 until all blade surfaces are clean.  Clean all areas where the media enters and exits the cutter. ...

  • Page 41: Standard Cutter

    Adjustments and Maintenance 2.4.5.2 Standard Cutter Complete the following steps to clean the Standard Cutter:  Turn ‘Off’ and unplug the printer. If attached, remove the cutter tray. Raise the cover of the printer.  Disconnect the Cutter Cable from inside the printer. ...
  • Page 42 Adjustments and Maintenance  Press on the Lever to gain access to the Cutter Blades. Wipe the blade surfaces clean using a cotton swab dampened with WD-40™ (or similar product). Close the blades.  Replace the Cover and Left and Right Shields to the cutter using the previously removed screws. ...

  • Page 43: Cleaning The Fan Filter

    Adjustments and Maintenance 2.4.6 Cleaning the Fan Filter The power supply fan filter should be cleaned as needed to prevent printer overheating. The cleaning interval will depend upon the environment the printer is in. Clean the fan filter as follows: ...
  • Page 44 Adjustments and Maintenance Fan Housing Filter Fan Guard  Install a clean dry Filter and Fan Guard onto the Fan Housing.  Plug in and turn ‘On’ the printer. 2-34...

  • Page 45: Application Version Updates

    The printer’s application program is stored in Flash memory on the Main PCB. A feature is included that allows updates to this program. Updates can be found at ftp://ftp.datamax-oneil.com/. There are two modes in which the firmware of the printer can be updated: (1) the Ready Mode, or (2) the Download Mode.

  • Page 46: Updating From Download Mode

    Adjustments and Maintenance 2.5.2 Updating from Download Mode Required Update Procedure for Application Version 2.08 or earlier* Step Displayed Message Operator Action Comment(s) Press and hold the The Boot Loader version is displayed.   PAUSE and TEST  Note: This information will vary with the Keys while turning printer model and Boot Loader version.

  • Page 47: Possible Problems During An Update

     Use Download Mode (see Section 2.5.2).   Windows users – try restarting the computer in MS-DOS mode.  Use the Datamax-O’Neil Printer Driver to send the file. The following is a list of possible error messages when downloading: Application Update Error Messages Displayed Message...

  • Page 48: Boot Loader Program Updates

    2.6 Boot Loader Program Updates The Boot Loader is stored in Flash memory on the Main Logic Card. Updates to this program can be made through any of the printer’s communication interfaces. Updates can be found at ftp://ftp.datamax- oneil.com/ ...

  • Page 49: Resetting The Printer

    Adjustments and Maintenance 2.7 Resetting the Printer Depending upon the method used, there are three reset levels possible: 2.7.1 Soft Reset To reset the printer and clear any temporary host settings: With the printer ‘On’, press and hold the CANCEL Key for approximately four seconds. 2.7.2 Level One Reset To return the printer to the factory default settings or, if saved, to restore the Factory Setting File:...
  • Page 50 Adjustments and Maintenance 2-40...
  • Page 51 Troubleshooting Overview ......................1 Fault and Warning Messages ................1 3.1.1 Warning Messages ..................1 3.1.2 Fault Messages ..................3 Using the Troubleshooting Flowcharts ..............8 3.2.1 Problem Isolation Checklist................ 8 3.2.2 No Power ....................10 3.2.3 No Print....................11 3.2.4 Parallel Communication Faults ..............

  • Page 53: Overview

    Troubleshooting 3.0 Overview This chapter discusses troubleshooting the printer. Depending upon the malfunction, use a procedure(s) listed below to diagnose and correct the problem:  When a displayed message is generated, use Fault and Warning Messages, Section 3.1.  When no message is generated, use the Troubleshooting Flowchart, Section 3.2. ...
  • Page 54 Troubleshooting Warning Messages Displayed Message Description Possible Solution(s) The scheduled printhead Press and hold the TEST Key, or select  cleaning distance has been ‘CLEAN HEAD NOW’. See Section 2.4.1 reached. for details. The host has pending To save the changes, send a host reset ...

  • Page 55: Fault Messages

    Troubleshooting 3.1.2 Fault Messages Fault Messages receive the highest display priority. If more than one fault is detected the display will cycle between messages.  Note: To return to normal operation after the printer enters a fault condition, the fault must be corrected and then the FEED key pressed to clear the condition.
  • Page 56 Troubleshooting Fault Messages (continued) Displayed Message Description Possible Solution(s) The printer has detected a 1) Try cycling the printer power ‘Off’ and  Direct Memory Access ‘On’ to clear the fault. failure. 2) Replace the main logic board; see Section 4.10. Consistently low sensor Press any key to continue.
  • Page 57 Troubleshooting Fault Messages (continued) Displayed Message Description Possible Solution(s) Media cannot be detected. 1) Ensure that the media is properly loaded  and, if using media with a clear liner or large notches between labels, ensure that the ‘Paper Out Distance’ has been set. 2) Adjust the position of the media sensor.
  • Page 58 Troubleshooting Fault Messages (continued) Displayed Message Description Possible Solution(s) Consistently low sensor Press any key to continue.   readings were detected. 1) Ensure that the reflective mark was inserted facedown in the media sensor during the appropriate calibration step. 2) Ensure that the reflective mark is made of carbon-based ink.
  • Page 59 Troubleshooting Fault Messages (continued) Displayed Message Description Possible Solution(s) A printhead strobing 1) Try cycling the printer power ‘Off’ and  problem has been detected. ‘On’ to clear the fault. 2) Replace the main logic board; see Section 4.10. The temperature range of Allow the printhead to cool.

  • Page 60: Using The Troubleshooting Flowcharts

    Troubleshooting Using the Troubleshooting Flowcharts Begin with Step 1 of the Problem Isolation Checklist to locate the appropriate troubleshooting routine for the symptoms exhibited. From the corresponding routine, follow all instructions to determine the answers to the questions posed; then the flowchart will direct you to the another step, procedure or replacement suggestion.
  • Page 61 Troubleshooting With the printer at ‘Ready’ and connected to a host computer, send a label format with a batch count of at least ten to the Go to Step 6. printer. Did the format print? Depending upon the failed communication method, go to Section 3.2.4, ‘Parallel Communication Faults’;...

  • Page 62: No Power

    Troubleshooting 3.2.2 No Power  Notes: (1) Ensure the AC outlet is functioning properly; also, that the power cord is securely connected to the outlet and printer. (2) Some circuits are protected by resettable fuses; if tripped, cycling printer power will reset those fuses.

  • Page 63: No Print

    Troubleshooting 3.2.3 No Print  Make sure the printhead is locked in the Press the button. Using the button scroll to ‘Print down position. Configuration’. Press the  If using the direct thermal print method, button again. ensure the media is thermally sensitive; if Is the label blank? using the thermal transfer print method, ensure that ribbon is correctly loaded.
  • Page 64 Troubleshooting  Incorrectly set Leveling Cam; see Section Does the print fade across the width of the label? 3.2.1.  Incorrectly set Heat value.  Printhead may be out of alignment; see Section 2.2.3.  Worn platen roller.  Try a different ribbon/media combination. ...

  • Page 65: Parallel Communication Faults

    Troubleshooting 3.2.4 Parallel Communication Faults With the Printer on and properly Parallel communications test connected to the host, send a label to complete. If the label format does not the printer. appear as expected, check the label programming commands. Did the label print? Press the button.

  • Page 66: Serial Communication Faults

    Troubleshooting 3.2.5 Serial Communication Faults With the printer on and properly Serial communications test complete. connected to the host, send a label to If the label format does not appear as the printer. expected check the label programming. Did the label print? Press the button.

  • Page 67: Hex Dump Mode

    The figure below is a sample Hex Dump Label. After sending a label format to the printer, the hex code output will be immediate. As a final note, many of today’s software programs use bit mapping to construct the label, making diagnosis difficult. Contact Datamax-O’Neil Technical Support with any questions.
  • Page 68 Troubleshooting 3-16...

  • Page 69: Removal And Replacement

    Removal and Replacement Overview ......................1 Covers ........................1 Printhead ......................3 Head-Up Sensor....................5 Drive Motor ......................6 4.4.1 Belts ....................... 11 Internal Rewind Option ..................14 Media Hub Assembly..................18 Ribbon Spool Assembly..................20 Platen Roller ....................... 23 Media Sensor .....................

  • Page 71: Overview

    Removal and Replacement 4.0 Overview This section details removal and replacement procedures for the various printer parts. Wear a wrist strap and follow standard ESD prevention measures. Use extreme care when near the printhead; never use a sharp object on the printhead. Never use a sharp object on the platen roller.
  • Page 72 Removal and Replacement 3. Remove the four screws securing the Hinges. 4. Remove the Access Cover. 5. Remove the three screws located near the Hinges. 6. Remove the seven screws along the outside of the Electronics Cover and lift off the Electronics Cover.

  • Page 73: Printhead

    Removal and Replacement 4.2 Printhead Wear a wrist strap and follow standard ESD prevention measures. Use extreme care when handling the printhead. If the power supply is suspected in causing the failure of the printhead, check the +24 VDC supply CAUTION voltage before proceeding (see Section 2.2.4).
  • Page 74 Removal and Replacement 6. Disconnect the two cables from the Printhead and remove the Printhead from the printer. Replacement: 1. While holding the new Printhead under the Printhead Assembly, carefully reconnect the two cables to the Printhead, ensuring both cables are properly seated in the connectors. 2.

  • Page 75: Head-Up Sensor

    Removal and Replacement 4.3 Head-Up Sensor Removal: 1. Turn ‘Off’ and unplug the printer. 2. Remove the covers; see Section 4.1. 3. Unlock and raise the printhead assembly. 4. Remove the cable clamp securing the Sensor Harness, and then disconnect the harness from connector J5 on the back plane.

  • Page 76: Drive Motor

    Removal and Replacement 4.4 Drive Motor Removal: 1. Turn ‘Off’ and unplug the printer. 2. Remove the Electronics Cover; see Section 4.1. 3. Unplug the Drive Motor harness from connector J6 of the power supply board. 4. Loosen the two screws on the Upper Belt Tensioner then unhook and remove the Tensioner Spring. 5.
  • Page 77 Removal and Replacement 6. First loosen the two Motor Bracket Mounting Screws, and then free the Timing Belts from their pulleys within the printer. 7. Remove the two Motor Bracket Mounting Screws that secure the Drive Motor Bracket to the chassis of the printer and carefully remove the entire assembly.
  • Page 78 Removal and Replacement 9. Slip off the Drive Belt. 10. Remove the Drive Motor from the Drive Motor Bracket.
  • Page 79 Removal and Replacement Replacement: 1. Place the Drive Motor into the correct 203 DPI or 300 DPI position on the Drive Motor Bracket and start, but do not tighten both Drive Motor Mounting Screws. 2. Pull the Drive Motor slightly within the Drive Motor Bracket to slip the Drive Belt over the Drive Gear.
  • Page 80 Removal and Replacement 4. Position the Drive Motor Assembly for mounting in the printer and re-route the Timing Belts around the proper pulleys. 5. Start, but do not tighten both Motor Bracket Mounting Screws and the Lower Belt Tensioner Screw. 6.

  • Page 81: Belts

    Removal and Replacement 4.4.1 Belts Removal: 1. Remove the Drive Motor assembly from the printer as described in Section 4.4. 2. Loosen the two Drive Motor Mounting Screws. 3. Loosen the two Set Screws in the Compound Timing Pulley and carefully slide the Pulley Mounting Shaft out of the assembly.
  • Page 82 Removal and Replacement Replacement: 1. Slide the Pulley Mounting Shaft ‘flats’ first through the Bearing opposite the Drive Motor to a position that extends the shaft approximately ½ inch past the bearing: continue to move the shaft further in as additional parts are added. 2.
  • Page 83 Removal and Replacement 8. Pull the Drive Motor slightly within the Drive Motor Bracket to slip the Drive Belt over the Drive Gear. 9. After allowing the Tensioner Spring to set the Drive Belt tension, tighten the Drive Motor Mounting Screws.

  • Page 84: Internal Rewind Option

    Removal and Replacement 4.5 Internal Rewind Option Removal: 1. Turn ‘Off’ and unplug the printer. 2. Remove the covers, see Section 4.1, and remove any media from the Rewind Hub. 3. Disengage the Timing Belt by loosening the two screws on the Upper Belt Tensioner and removing the Tensioner Spring.
  • Page 85 Removal and Replacement 4. While rotating the hub for access, remove the Screws securing the Rewind Hub Assembly to the chassis. 5. Carefully remove the Internal Rewind Hub Assembly from the printer. 4-15...
  • Page 86 Removal and Replacement 8. Loosen the setscrews securing the Clutch Pulley Assembly to the shaft. Remove the E-Clip to separate the Internal Rewind Hub, Front and Rear Bearings, Clutch Pulley, and Spacer from the Internal Rewind Housing. Replacement: 1. Slide the Front Bearing and Spacer onto the Internal Rewind Hub Shaft. 2.
  • Page 87 Removal and Replacement 7. Reattach the Tensioner Spring to the Upper Belt Tensioner. 8. Route the Timing Belt under the Pulley Clutch Assembly. 9. Allow the Tensioner Spring to adjust the belt; then tighten both Upper Belt Tensioner screws. 10. Plug in and turn ‘On’ the printer. With media loaded, press the FEED key several times. Recheck the belt tension.

  • Page 88: Media Hub Assembly

    Removal and Replacement 4.6 Media Hub Assembly Removal: 1. Turn ‘Off’ and unplug the printer. Raise the access cover. Remove media. 2. Remove the Socket Head Screw from the end of the Media Hub Shaft. 3. Carefully slide the Media Hub off the Media Hub shaft. 4.
  • Page 89 Removal and Replacement Replacement: 1. Position the Media Hub Shaft in the printer and secure using the three screws 2. Replace the Power Supply Board and the Guide Plate. 3. Slide the Media Hub and its internal parts on to the Media Hub Shaft in the order shown. 4.

  • Page 90: Ribbon Spool Assembly

    Removal and Replacement 4.7 Ribbon Spool Assembly Removal: 1. Turn ‘Off’ and unplug the printer. 2. Remove the covers, see Section 4.1, and remove the ribbon from the printer. 3. Disengage the Timing Belt by loosening the two screws on the Upper Belt Tensioner and removing the Tensioner Spring.
  • Page 91 Removal and Replacement 4. Remove the Ribbon Guide Cover by removing the three screws. 5. Remove the E-Clip from the end of the Ribbon Take-Up Hub shaft. 6. Loosen the two setscrews on the Clutch Pulley, slide the Ribbon Take-Up Hub out of the printer approximately 2 inches and remove the Pulley Clutch.
  • Page 92 Removal and Replacement 8. Slide the Ribbon Supply Hub approximately 2 inches out of the printer and remove the Spacer and Clutch Assembly from the shaft. 9. Remove the Ribbon Supply Hub from the printer.  Note: There is a small Pin that locates the Clutch Assembly on the Ribbon Supply Hub shaft. Use special care when removing the Clutch Assembly.

  • Page 93: Platen Roller

    Removal and Replacement 4.8 Platen Roller Removal: 1. Turn ‘Off’ and unplug the printer. 2. Remove the covers; see Section 4.1. 3. Unlatch and raise the Printhead Assembly. Remove media from the printer. 4. Loosen the three screws securing the Drive Motor Bracket. Unhook and remove the Lower Tensioner Spring.
  • Page 94 Removal and Replacement 7. From the Side Plate, remove the E-Clip and Bearing from the Platen Roller shaft. 8. Slide the Platen Roller into the Center Plate as far as possible; then raise the free end and remove the Platen Roller. Replacement: 1.

  • Page 95: Media Sensor

    Removal and Replacement 4.9 Media Sensor Removal: 1. Turn ‘Off’ and unplug the printer. 2. Remove the covers; see Section 4.1. 3. Unlatch and raise the Printhead Assembly. Remove media and ribbon from the printer. 4. Remove the two E-Clips from the Media Sensor Shaft. 5.
  • Page 96 Removal and Replacement Replacement: 1. If removed, ensure the nylon Washer is on the Media Sensor Shaft; then slide the shaft through the Side Plate, approximately one inch into the printer. 2. First, slide the Long Spacer and then the Short Spacer onto the Media Sensor Shaft. 3.

  • Page 97: Main Logic Board

    Removal and Replacement 4.10 Main Logic Board Removal: 1. Turn ‘Off’ and unplug the power. 2. Remove any data cables connected to the Main Logic Board. 3. Touch a metal area of the printer’s frame to discharge any static electricity potential that you may be carrying.

  • Page 98: Power Supply Board

    Removal and Replacement 4.11 Power Supply Board Removal: 1. Turn ‘Off’ and unplug the printer. 2. Remove the Electronics Cover; see Section 4.1. 3. Remove the two top screws on the Power Supply Cover. Carefully pull the Power Supply Cover outward slightly to access and remove the two bottom screws.
  • Page 99 Removal and Replacement Replacement: 1. Carefully position the Power Supply Board in the printer. Install the four Power Supply Board Mounting Screws and the two longer AC Input Connector Screws. 2. Install the screw to secure the Ground Wire and the two Screws to secure the Heatsink. 3.

  • Page 100: Fuse Replacement

    Removal and Replacement 4.12 Fuse Replacement Only use a replacement fuse with the rating and type as the original fuse; failure to comply could cause serious damage, including fire. CAUTION Removal: 1. Turn ‘Off’ and unplug the printer. 2. Remove the Electronics Cover from the printer; see Section 4.1. 3.
  • Page 101 Removal and Replacement Replacement: 1. Replace according to fuse type and rating:  Fuse F1: 5A/250V Fast Acting (P/N 42-2141-01)  Fuse F2: 3A/250V Fast Acting (P/N 42-2179-01)  Note: Use caution when replacing Fuse ‘F1’. Fuse F1 will only blow during a failure in the primary switching circuit, which may indicate a more serious electrical problem.
  • Page 102 Removal and Replacement 4-32...

  • Page 103: Printer Assemblies

    Printer Assemblies W-6208 A. Covers ........................2 B. Front Panel ......................4 C. Printer Assemblies....................6 D. Card Cage and Cable Assemblies..............15 E. Media Hub Assembly, 3-Inch................17 F. Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter ........19 G.
  • Page 104 E. Media Hub Assembly, 3-Inch................61 F. Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter ........63 G. Main Logic Card ....................65 Options A. Cover Dampener ....................68 B. Standard Cutter, W-6208 and W-6308 ............... 70 C. HD Cutter, W-6208 and W-6308................. 72 D.
  • Page 105 W-6208 Printer Assemblies I. W-6208...
  • Page 106 W-6208 Printer Assemblies Covers...

  • Page 107: Covers

    W-6208 Printer Assemblies Covers ITEM NUMBER PART NUMBER DESCRIPTION 10-2840-01 SCREW, SEMS, PHILLIPS HEAD, M3 X 6, BZ 11-5027-01 PLATE, SUPPORT COVER 11-5028-05 SIDE COVER 11-4387-01 HINGE 15-2812-01 ACCESS COVER 16-2585-01 WINDOW, COVER 16-2479-01 BLOCK, FILLER 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75 16-2474-01 FASCIA, TOP COVER 10-2973-01...
  • Page 108 W-6208 Printer Assemblies Front Panel...

  • Page 109: Front Panel

    W-6208 Printer Assemblies Front Panel ITEM NUMBER PART NUMBER DESCRIPTION 16-2582-01 FRONT PANEL 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75 16-2578-01 FRONT BEZEL 16-2579-01 CONTROL PANEL BUTTONS 10-2903-03 SCREW TRILOBULAR M4 PHILIPS HEAD 10 45-2013-01 LCD MODULE, CHAR. 2X20...
  • Page 110 W-6208 Printer Assemblies Printer Assembly 1 of 7...
  • Page 111 W-6208 Printer Assemblies Printer Assembly 2 of 7...
  • Page 112 W-6208 Printer Assemblies Printer Assembly 3 of 7...
  • Page 113 W-6208 Printer Assemblies Printer Assembly 4 of 7...
  • Page 114 W-6208 Printer Assemblies Printer Assembly 5 of 7 5-10...
  • Page 115 W-6208 Printer Assemblies Printer Assembly 6 of 7 5-11...
  • Page 116 W-6208 Printer Assemblies Printer Assembly 7 of 7 5-12...
  • Page 117 PLATE DETENT HEAD CAM 24-2523-01 MEDIA SENSOR ASSY 899325 SPACER 10-0534-01 NUT HEX #8-32 10-2123-01 WASHER NYLON 10-2444-01 RING RETAINING 5/32 12-2795-01 HUB RIBBON 15-2779-05 ASSY SENSOR SHAFT W-CLASS 6XXX 11-5007-01 CLIP RIBBON 10-2531-01 C-TYPE RETAINING RING 6MM 16-2751-01 GEAR FLANGED 5-13...
  • Page 118 17-3028-01 BEARING FLANGED 440C 3/8 X 7/8 17-2715-01 BRUSH-STATIC 6.5" 10-0009-01 WASHER LOCK #4 SPLIT RING 51-2307-00 CCA W-CLASS POWER SUPPLY BD 14-2726-01 LABEL - RIBBON SENSOR 11-5329-01 BRACKET CUTTER CONNECTION 17-2426-01 PIN STRAIGHT .094 DIA X .437 LG 11-5277-01...
  • Page 119 W-6208 Printer Assemblies Card Cage and Cable Assemblies 5-15...

  • Page 120: Card Cage And Cable Assemblies

    ITEM NUMBER PART NUMBER DESCRIPTION CABLE ROUTING (FROM / TO) 11-5253-01 CARD CAGE 51-2375-02 CCA RIBBON SENSOR W-CLASS Back Plane, J8 / Ribbon Sensor 32-2466-01 CABLE ASSY CUTTER Back Plane, J10 / Cutter PCB, J2 24-2537-01 ASSY SENSOR HEAD UP...

  • Page 121: Media Hub Assembly, 3-Inch

    W-6208 Printer Assemblies Media Hub Assembly, 3-Inch 5-17...
  • Page 122 W-6208 Printer Assemblies Media Hub Assembly, 3-Inch (P/N 15-2696-01) ITEM NUMBER PART NUMBER DESCRIPTION 15-2638-01 ASSEMBLY, MEDIA HUB SHAFT 17-2543-01 BEARING, .502 ID X .813 OD X .5 17-2759-01 (5) SPACER, NYLON 17-2449-01 RING, RETAINING 11-4477-01 WASHER, KEYED 16-2447-01 DISC, FRICTION 10-2856-01 (3) SCREW, M3 X .5LG 11-5098-01...
  • Page 123 W-6208 Printer Assemblies Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter 5-19...

  • Page 124: Media Hub Assembly, 1.5-Inch With 3-Inch Hub Adapter

    W-6208 Printer Assemblies Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter 1.5-Inch Hub (P/N 15-2697-01) 3-Inch Hub Adapter Option (P/N 15-2698-01) ITEM NUMBER PART NUMBER DESCRIPTION 15-2638-01 ASSEMBLY, MEDIA HUB SHAFT 17-2543-01 BEARING, .502 ID X .813 OD X .5 17-2759-01 (5) SPACER, NYLON 17-2449-01...
  • Page 125 W-6208 Printer Assemblies Main Logic Card 5-21...

  • Page 126: Main Logic Card

    W-6208 Printer Assemblies Main Logic Card ITEM NUMBER PART NUMBER DESCRIPTION 51-2301-03 ASSEMBLY, MAIN LOGIC CCA 5-22...
  • Page 127 W-6308 Printer Assemblies II. W-6308 5-23...
  • Page 128 W-6308 Printer Assemblies Covers 5-24...

  • Page 129: Covers

    W-6308 Printer Assemblies Covers ITEM NUMBER PART NUMBER DESCRIPTION 10-2840-01 SCREW, SEMS, PHILLIPS HEAD, M3 X 6, BZ 11-5027-01 PLATE, SUPPORT COVER 11-5028-05 SIDE COVER 11-4387-01 HINGE 15-2812-01 ACCESS COVER 16-2585-01 WINDOW, COVER 16-2479-01 BLOCK, FILLER 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75 16-2474-01 FASCIA, TOP COVER;...
  • Page 130 W-6308 Printer Assemblies Front Panel 5-26...

  • Page 131: Front Panel

    W-6308 Printer Assemblies Front Panel ITEM NUMBER PART NUMBER DESCRIPTION 16-2582-01 FRONT PANEL 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75 16-2578-01 FRONT BEZEL 16-2579-01 CONTROL PANEL BUTTONS 10-2903-03 SCREW TRILOBULAR M4 PHILIPS HEAD 10 45-2013-01 LCD MODULE, CHAR. 2X20 5-27...
  • Page 132 W-6308 Printer Assemblies Printer Assembly 1 of 7 5-28...
  • Page 133 W-6308 Printer Assemblies Printer Assembly 2 of 7 5-29...
  • Page 134 W-6308 Printer Assemblies Printer Assembly 3 of 7 5-30...
  • Page 135 W-6308 Printer Assemblies Printer Assembly 4 of 7 5-31...
  • Page 136 W-6308 Printer Assemblies Printer Assembly 5 of 7 5-32...
  • Page 137 W-6308 Printer Assemblies Printer Assembly 6 of 7 5-33...
  • Page 138 W-6308 Printer Assemblies Printer Assembly 7 of 7 5-34...
  • Page 139 MEDIA SENSOR ASSY 899325 SPACER 10-0534-01 NUT HEX #8-32 10-2123-01 WASHER NYLON 10-2444-01 RING RETAINING 5/32 12-2795-01 HUB RIBBON 15-2779-05 ASSY SENSOR SHAFT W-CLASS 6XXX 11-5007-01 CLIP RIBBON 10-2531-01 C-TYPE RETAINING RING 6MM 16-2751-01 GEAR FLANGED 16-2754-01 DISK FRICTION 5-35...
  • Page 140 CLAMP CABLE 45-2013-01 LCD MODULE CHAR. 2X20 17-2715-01 BRUSH-STATIC 6.5" 10-2626-01 SCRW JACK .19 HEX X .19LG 4-40THD 51-2307-00 CCA W-CLASS POWER SUPPLY BD 16-3106-01 HUB, CLUTCH OUTER 11-5329-01 BRACKET CUTTER CONNECTION 17-3028-01 BEARING FLANGED 440C 3/8 X 7/8 11-5277-01...
  • Page 141 W-6308 Printer Assemblies Card Cage and Cable Assemblies 5-37...

  • Page 142: Card Cage And Cable Assemblies

    ITEM NUMBER PART NUMBER DESCRIPTION CABLE ROUTING (FROM / TO) 11-5253-01 CARD CAGE 51-2375-02 CCA RIBBON SENSOR W-CLASS Back Plane, J8 / Ribbon Sensor 32-2466-01 CABLE ASSY CUTTER Back Plane, J10 / Cutter PCB: J2 24-2537-01 ASSY SENSOR HEAD UP...
  • Page 143 W-6308 Printer Assemblies Media Hub Assembly, 3-Inch 5-39...

  • Page 144: Media Hub Assembly, 3-Inch

    W-6308 Printer Assemblies Media Hub Assembly, 3-Inch (P/N 15-2696-01) ITEM NUMBER PART NUMBER DESCRIPTION 15-2638-01 ASSEMBLY, MEDIA HUB SHAFT 17-2543-01 BEARING, .502 ID X .813 OD X .5 17-2759-01 (5) SPACER, NYLON 17-2449-01 RING, RETAINING 11-4477-01 WASHER, KEYED 16-2447-01 DISC, FRICTION 10-2856-01 (3) SCREW, M3 X .5LG 11-5098-01...
  • Page 145 W-6308 Printer Assemblies Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter 5-41...

  • Page 146: Media Hub Assembly, 1.5-Inch With 3-Inch Hub Adapter

    W-6308 Printer Assemblies Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter 1.5-Inch Hub (P/N 15-2697-01) 3-Inch Hub Adapter Option (P/N 15-2698-01) ITEM NUMBER PART NUMBER DESCRIPTION 15-2638-01 ASSEMBLY, MEDIA HUB SHAFT 17-2543-01 BEARING, .502 ID X .813 OD X .5 17-2759-01 (5) SPACER, NYLON 17-2449-01...
  • Page 147 W-6308 Printer Assemblies Main Logic Card 5-43...

  • Page 148: Main Logic Card

    W-6308 Printer Assemblies Main Logic Card ITEM NUMBER PART NUMBER DESCRIPTION 51-2301-01 ASSEMBLY, MAIN LOGIC CCA 5-44...
  • Page 149 W-8306 Printer Assemblies III. W-8306 5-45...
  • Page 150 W-8306 Printer Assemblies Covers 5-46...

  • Page 151: Covers

    W-8306 Printer Assemblies Covers ITEM NUMBER PART NUMBER DESCRIPTION 10-2840-01 SCREW, SEMS, PHILLIPS HEAD, M3 X 6, BZ 11-5027-01 PLATE, SUPPORT COVER 11-5028-05 SIDE COVER 11-4387-01 HINGE 15-2813-01 ACCESS COVER 16-2585-01 WINDOW, COVER 16-2498-01 BLOCK, FILLER 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75 16-2496-01 FASCIA, TOP COVER 10-2973-01...
  • Page 152 W-8306 Printer Assemblies Front Panel 5-48...

  • Page 153: Front Panel

    W-8306 Printer Assemblies Front Panel ITEM NUMBER PART NUMBER DESCRIPTION 16-2495-01 FRONT PANEL 10-2258-01 SCREW, PPH HILO, 4-24 X 3.75 16-2578-01 FRONT BEZEL 16-2579-01 CONTROL PANEL BUTTONS 10-2903-03 SCREW TRILOBULAR M4 PHILIPS HEAD 10 45-2013-01 LCD MODULE, CHAR. 2X20 5-49...
  • Page 154 W-8306 Printer Assemblies Printer Assembly 1 of 7 5-50...
  • Page 155 W-8306 Printer Assemblies Printer Assembly 2 of 7 5-51...
  • Page 156 W-8306 Printer Assemblies Printer Assembly 3 of 7 5-52...
  • Page 157 W-8306 Printer Assemblies Printer Assembly 4 of 7 5-53...
  • Page 158 W-8306 Printer Assemblies Printer Assembly 5 of 7 5-54...
  • Page 159 W-8306 Printer Assemblies Printer Assembly 6 of 7 5-55...
  • Page 160 W-8306 Printer Assemblies Printer Assembly 7 of 7 5-56...
  • Page 161 MEDIA SENSOR ASSY 899325 SPACER 10-0534-01 NUT HEX #8-32 10-2123-01 WASHER NYLON 10-2444-01 RING RETAINING 5/32 12-2795-01 HUB RIBBON 15-2779-06 ASSY SENSOR SHAFT W-CLASS 8XXX 11-5007-01 CLIP RIBBON 10-2531-01 C-TYPE RETAINING RING 6MM 16-2751-01 GEAR FLANGED 16-2754-01 DISK FRICTION 5-57...
  • Page 162 CLAMP CABLE 16-3106-01 HUB, CLUTCH OUTER 17-2716-01 BRUSH-STATIC 9.0" 17-3028-01 BEARING FLANGED 440C 3/8 X 7/8 51-2307-00 CCA W-CLASS POWER SUPPLY BD 10-0009-01 WASHER LOCK #4 SPLIT RING 11-5329-01 BRACKET CUTTER CONNECTION 14-2726-01 LABEL - RIBBON SENSOR 11-5277-01 PLATE NUT 17-2426-01 PIN STRAIGHT .094 DIA X .437 LG...
  • Page 163 W-8306 Printer Assemblies Card Cage and Cable Assemblies 5-59...

  • Page 164: Card Cage And Cable Assemblies

    ITEM NUMBER PART NUMBER DESCRIPTION CABLE ROUTING (FROM / TO) 11-5253-01 CARD CAGE 51-2375-02 CCA RIBBON SENSOR W-CLASS Back Plane, J8 / Ribbon Sensor 32-2466-01 CABLE ASSY CUTTER Back Plane, J10 / Cutter PCB, J2 24-2537-01 ASSY SENSOR HEAD UP...
  • Page 165 W-8306 Printer Assemblies Media Hub Assembly, 3-Inch 5-61...

  • Page 166: Media Hub Assembly, 3-Inch

    W-8306 Printer Assemblies Media Hub Assembly, 3-Inch (P/N 15-2696-02) ITEM NUMBER PART NUMBER DESCRIPTION 15-2639-01 ASSEMBLY, MEDIA HUB SHAFT 17-2543-01 BEARING, .502 ID X .813 OD X .5 17-2759-01 (7) SPACER, NYLON 17-2449-01 RING, RETAINING 11-4477-01 WASHER, KEYED 16-2447-01 DISC, FRICTION 10-2856-01 (4) SCREW, M3 X .5LG 11-5098-01...
  • Page 167 W-8306 Printer Assemblies Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter 5-63...
  • Page 168 W-8306 Printer Assemblies Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter 1.5-Inch Hub (P/N 15-2697-02) 3-Inch Hub Adapter Option (P/N 15-2698-02) ITEM NUMBER PART NUMBER DESCRIPTION 15-2639-01 ASSEMBLY, MEDIA HUB SHAFT 17-2543-01 BEARING, .502 ID X .813 OD X .5 17-2759-01 (7) SPACER, NYLON 17-2449-01...
  • Page 169 W-8306 Printer Assemblies Main Logic Card 5-65...

  • Page 170: Main Logic Card

    W-8306 Printer Assemblies Main Logic Card ITEM NUMBER PART NUMBER DESCRIPTION 51-2301-02 ASSEMBLY, MAIN LOGIC CCA 5-66...
  • Page 171 Options IV. Options 5-67...

  • Page 172: Cover Dampener

    Options Cover Dampener 5-68...
  • Page 173 Options Cover Dampener (P/N 74-2394-01) ITEM NUMBER PART NUMBER DESCRIPTION 17-2699-01 ASSEMBLY, DAMPENER 11-4913-01 PLATE, LINKAGE MOUNT 10-2761-01 SCREW, FLAT HEAD M4 X 10MM 11-4912-01 MOUNT, DAMPENER 10-2762-01 SCREW, PH M4 X 6MM 5-69...

  • Page 174: Standard Cutter, W-6208 And W-6308

    Options Standard Cutter, W-6208 and W-6308 5-70...
  • Page 175 Options Standard Cutter, W-6208 and W-6308 (P/N 78-2014-01) ITEM NUMBER PART NUMBER DESCRIPTION 11-4418-01 COVER - CUTTER UPPER 10-0346-01 NUT #8 HEX THIN LOCKING 10-2113-13 WASHER FLT ROUND STEEL METRIC 17-2469-01 WASHER - BELLEVILLE 11-4409-01 LATCH ROTARY 11-4411-01 BRACKET-UPPER CUTTER MTG 10-2514-01 SCREW FLTHD M3 X 6 12-2493-01...

  • Page 176: Hd Cutter, W-6208 And W-6308

    Options HD Cutter, W-6208 and W-6308 5-72...
  • Page 177 Options Mechanism (Item Number 1) Detail 5-73...
  • Page 178 COVER PLATE - SMALL 11-5629-01 COVER PLATE 10-2518-01 WASHER FLAT SS 10-2534-07 SCREW PAN HD PH M3X.5X4MM 24-2642-01 ASSY CUTTER MOTOR W-CLASS 130919 SCREW 4-40 X 3/8 PHIL PH EXT/S 10-2970-01 SCREW FL THD M3 X 6 17-0168-01 CABLE CLAMP 10-3086-01...

  • Page 179: Hd Cutter, W-8306

    Options HD Cutter, W-8306 5-75...
  • Page 180 Options Mechanism (Item Number 1) Detail 5-76...
  • Page 181 COVER PLATE - SMALL 11-5629-01 COVER PLATE 10-2518-01 WASHER FLAT SS 10-2534-07 SCREW PAN HD PH M3X.5X4MM 24-2642-01 ASSY CUTTER MOTOR W-CLASS 130919 SCREW 4-40 X 3/8 PHIL PH EXT/S 10-2970-01 SCREW FL THD M3 X 6 17-0168-01 CABLE CLAMP 10-3086-01...

  • Page 182: Font Expansion Card

    Options Font Expansion Card 5-78...
  • Page 183 Options Font Expansion Card (P/N 78-2321-01) ITEM NUMBER PART NUMBER DESCRIPTION 51-2284-00 ASSEMBLY, FONT EXPANSION BOARD 11-5279-01 PLATE, REAR COVER 10-2903-04 SCREW, M4 X 12 5-79...

  • Page 184: Internal Rewind, W-6208 And W-6308

    Options Internal Rewind, W-6208 and W-6308 5-80...
  • Page 185 Options Internal Rewind, W-6208 and W-6308 (P/N 15-2694-03) ITEM NUMBER PART NUMBER DESCRIPTION 10-0530-01 NUT SQUARE 8-32 16-2269-01 ADAPTER CORE 11-4315-01 RETAINER CORE 11-4386-01 RETAINER 17-2436-01 SCR M3 X 8 THRD CUTTING OVAL 17-2907-01 SLIP CLUTCH ASSY 3MM HTD 44 TEETH 12-2444-01 HOUSING MEDIA SPOOL 16-2283-01...

  • Page 186: Internal Rewind, W-8306

    Options Internal Rewind, W-8306 5-82...
  • Page 187 Options Internal Rewind, W-8306 (P/N 15-2695-02) ITEM NUMBER PART NUMBER DESCRIPTION 10-0530-01 NUT SQUARE 8-32 16-2269-01 ADAPTER CORE 11-4315-01 RETAINER CORE 11-4341-01 DRIVER - CORE 130938 SCREW M3X.5X6 PHIL EXT/SEM YZ 17-2747-01 SLIP CLUTCH ASSY 65 TEETH 2 MM 12-2444-01 HOUSING MEDIA SPOOL 12-2561-01 TAKE UP HUB...

  • Page 188: I/O Expansion Card

    Options I/O Expansion Card 5-84...
  • Page 189 Options I/O Expansion Card Without FLASH Memory (P/N 78-2256-01) With FLASH Memory (P/N 78-2256-02) ITEM NUMBER PART NUMBER DESCRIPTION 51-2310-01 ASSEMBLY, I/O EXPANSION BOARD – WITHOUT FLASH MEMORY 51-2310-11 ASSEMBLY, I/O EXPANSION BOARD – WITH FLASH MEMORY 11-5279-01 PLATE, REAR COVER 10-2903-04 SCREW, M4 X 12 5-85...

  • Page 190: Lan Interfaces

    Options LAN Interfaces 5-86...
  • Page 191 Options DMXNet (P/N 78-2411-01) ITEM NUMBER PART NUMBER DESCRIPTION 15-2944-01 DMXNet Card 11-5206-01 PLATE, REAR COVER 10-2903-04 SCREW, M4 X 12 DMXrfNet (P/N 78-2494-01) ITEM NUMBER PART NUMBER DESCRIPTION 24-2606-01 DMXrfNet Card 11-5206-01 PLATE, REAR COVER 10-2903-04 SCREW, M4 X 12 5-87...

  • Page 192: Peel Mechanism, W-6208 And W-6308

    Options Peel Mechanism, W-6208 and W-6308 5-88...
  • Page 193 Options Peel Mechanism, W-6208 and W-6308 (P/N 78-2206-01) ITEM NUMBER PART NUMBER DESCRIPTION 10-0307-01 RETAINING RING .125D 10-2889-01 SCREW 4-40X 1/4 PHIL FLT HD 10-0447-01 E RING .188 DIA SHAFT 11-5024-01 BRACKET ROLLER FRONT 11-5023-01 BRACKET ROLLER REAR 12-2797-01 SHAFT ROLLER 12-2608-01 SHAFT LATCH 16-2277-01...

  • Page 194: Peel Mechanism, W-8306

    Options Peel Mechanism, W-8306 5-90...
  • Page 195 Options Peel Mechanism, W-8306 (P/N 78-2207-01) ITEM NUMBER PART NUMBER DESCRIPTION 10-0307-01 RETAINING RING .125D 10-2889-01 SCREW 4-40X 1/4 PHIL FLT HD 10-0447-01 E RING .188 DIA SHAFT 11-5025-01 BRACKET ROLLER FRONT 11-5026-01 BRACKET ROLLER REAR 12-2798-01 SHAFT ROLLER 12-2453-01 SHAFT LATCH 16-2277-01 BLOCK SLIDE...

  • Page 196: Present Sensor

    Options Present Sensor 5-92...
  • Page 197 Options Present Sensor (P/N 78-2333-01) ITEM NUMBER PART NUMBER DESCRIPTION 11-4185-01 BRACKET, SENSOR MOUNITING 24-2352-01 ASSEMBLY, PRESENT SENSOR 11-5169-01 SUPPORT, SENSOR 17-2403-02 SCREW, PHILLIPS HEAD, M3 X .5 X 6 5-93...

  • Page 198: Twinax / Coax Interfaces

    Options Twinax / Coax Interfaces 5-94...
  • Page 199 Options Twinax Interface (P/N 78-2305-01) ITEM NUMBER PART NUMBER DESCRIPTION 11-5206-01 PLATE, COVER EXPANSION 10-2930-04 SCREW, M4 X 12 PHILLIPS HEAD 24-2530-01 CCA, TWINAX/COAX 10-2520-01 SCREW, 4-40 X 2.5 11-5281-01 BRACKET, COVER CONNECTOR 32-2328-01 CABLE ASSEMBLY, TWINAX INTERFACE Coax Interface (P/N 78-2305-02) ITEM NUMBER PART NUMBER DESCRIPTION...

  • Page 200: Usb Interface

    Options USB Interface 5-96...
  • Page 201 Options USB Interface (P/N 78-2388-01) ITEM NUMBER PART NUMBER DESCRIPTION 51-2324-00 USB INTERFACE CARD 11-5206-01 PLATE, REAR COVER 10-2903-04 SCREW, M4 X 12 5-97...
  • Page 202 Options Ribbon Saver 5-98...

  • Page 203: Ribbon Saver

    Options Ribbon Saver (P/N 78-2237-01) ITEM PART ITEM PART DESCRIPTION DESCRIPTION NUMBER NUMBER NUMBER NUMBER 24-2353-01 ASSY - HEAD LIFT SENSOR 15-2500-01 ARM LIFTING 10-0307-01 RETAINING RING .125D 15-2500-02 ARM LIFTING 10-2514-01 SCREW FLTHD M3 X 6 10-2830-05 SCREW SEMS PHP HEAD M3X14 BZ 12-2396-01 CAM LIFTING 11-5067-02...

  • Page 204: Fan-Fold Media Guide

    Options Fan-Fold Media Guide 5-100...
  • Page 205 Options Fan-Fold Media Guide (P/N 15-2786-01) ITEM NUMBER PART NUMBER DESCRIPTION 15-2786-01 FANFOLD MEDIA GUIDE 5-101...
  • Page 206 Options Heavy Duty Cutter Tray, W-6208 and W-6308 5-102...
  • Page 207 Options Heavy Duty Cutter Tray, W-6208 & W-6308 (P/N 15-2625-01) ITEM NUMBER PART NUMBER DESCRIPTION 11-4664-01 TRAY PAPER 11-4665-01 BRACKET BOTTOM TRAY 11-4666-01 ARM UPPER 11-4667-01 ARM LOWER 11-4668-01 BRACKET MOUNTING TRAY 11-4669-01 PLATE NUT 12-2660-01 BLOCK GUIDE 17-2654-01 WING NUT M5 X .8 17-2655-01 WING STUD M5 X .8 10-2519-02...
  • Page 208 Options Heavy Duty Cutter Tray, W-8306 5-104...
  • Page 209 Options Heavy Duty Cutter Tray, W-8306 (P/N 15-2626-01) ITEM NUMBER PART NUMBER DESCRIPTION 11-4664-02 TRAY PAPER 11-4665-02 BRACKET BOTTOM TRAY 11-4666-02 ARM UPPER 11-4667-02 ARM LOWER 11-4668-02 BRACKET MOUNTING TRAY 11-4669-01 PLATE NUT 12-2660-01 BLOCK GUIDE 17-2654-01 WING NUT M5 X .8 17-2655-01 WING STUD M5 X .8 10-2519-02...

  • Page 210: Standard Cutter Tray, W-6208 And W-6308

    Options Standard Cutter Tray, W-6208 and W-6308 5-106...
  • Page 211 Options Standard Cutter Tray, W-6208 and W-6308 (P/N 15-2495-01) ITEM NUMBER PART NUMBER DESCRIPTION 10-2113-01 WASHER, FEATHERED, STEEL 10-2356-01 SCREW, SLOT, 8-32 X 3/16 11-4422-02 BRACKET, CUTTER CATCH TRAY 11-4420-01 TRAY, CATCH, CUTTER 11-4422-01 BRACKET, CUTTER CATCH TRAY 11-4421-01 LEVER, CATCH TRAY 140093 KNOB, PLASTIC, 8/32 TAPPED 11-4423-01...

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