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Table of Contents
2003 F-Super Duty 250-550/Excursion Workshop Manual
SECTION 303-01D: Engine — 6.0L Diesel
INSTALLATION
Printable View (1982 KB)
Engine
Special Tool(s)
Diesel Engine Lifting Bracket
(D83T-6000-B) 303-D043
Heavy Duty Floor Crane
014-00071
Adapter for 303-D043
303-D043-02
Adapter for 303-D043
303-D043-01
Wrench, Fan Clutch Nut
303-591
Material
Item
SAE 15W-40 Super Duty Motor Oil
XO-15W40-QSD or equivalent
Motorcraft Premium Gold Engine Coolant
VC-7-A (in California, Oregon and New Mexico VC-7-B, in Canada CVC-
7-A) or equivalent (yellow color)
R-134a Refrigerant
YN-19
Installation
All vehicles
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to
2. Raise the engine high enough to clear the No. 1 crossmember, then position the engine into the vehicle.
Vehicles with automatic transmission
3. Align the torque converter studs with the holes in the engine flywheel, then lower the engine onto the engine mount towers.
Vehicles with manual transmission
4. Lower the engine onto the engine mount towers.
All vehicles
5. Remove the Heavy Duty Floor Crane and the Diesel Engine Lifting Bracket.
Vehicles with automatic transmission
6. Remove the transmission jack.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WS3O/~MUS~LEN/20/S3...
Specification
WSS-M2C171-
C
WSS-M97B51-
A1
WSH-M17B19-
A
Section
100-02.
2003 F-Super Duty 250-550/Excursion Workshop Manual
Procedure revision date: 04/07/2005
Page 1 of 9
1/4/2010
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Summary of Contents for Ford F-Super Duty 250 2003
- Page 1 2003 F-Super Duty 250-550/Excursion Workshop Manual Page 1 of 9 SECTION 303-01D: Engine — 6.0L Diesel 2003 F-Super Duty 250-550/Excursion Workshop Manual INSTALLATION Procedure revision date: 04/07/2005 Printable View (1982 KB) Engine Special Tool(s) Diesel Engine Lifting Bracket (D83T-6000-B) 303-D043 Heavy Duty Floor Crane 014-00071 Adapter for 303-D043...
- Page 2 2003 F-Super Duty 250-550/Excursion Workshop Manual Page 2 of 9 7. Install the transmission-to-engine mounting bolts. 8. Install the new torque converter-to-flywheel retaining nuts. 9. Install the flywheel housing cover. All vehicles 10. NOTE: LH shown, RH similar. Install the LH and RH side engine mount retaining nuts. 11.
- Page 3 2003 F-Super Duty 250-550/Excursion Workshop Manual Page 3 of 9 14. NOTE: Position back the starter wiring and block heater harness. Install the transmission cooler tube bracket and nut. 15. Install the left rear valve cover stud. 16. NOTE: To aid in installation, make sure the turbocharger Marmon clamp stud is positioned towards the drivers side. Position the turbocharger adapter pipe.
- Page 4 2003 F-Super Duty 250-550/Excursion Workshop Manual Page 4 of 9 19. Connect the starter wiring and install the solenoid cap. 20. Connect the block heater electrical connector. 21. Connect the ground strap on the right head and install the bolt. Vehicles with automatic transmission 22.
- Page 5 2003 F-Super Duty 250-550/Excursion Workshop Manual Page 5 of 9 26. Connect the A/C high pressure switch and the clutch electrical connectors. 27. NOTE: Late build shown, early build similar. Connect the RH glow plug electrical connector. All vehicles 28. Install the nuts and the glow plug controller. 29.
- Page 6 2003 F-Super Duty 250-550/Excursion Workshop Manual Page 6 of 9 32. Install the battery cable bracket and the nut, and install the RH standoff for the stator. 33. NOTE: The lower bolts need to be installed evenly. Position the power steering pump and install the lower bolts, and install the LH standoff for the stator. 34.
- Page 7 2003 F-Super Duty 250-550/Excursion Workshop Manual Page 7 of 9 37. Install the intake manifold and loosely install the bolts. 38. Tighten the bolts in the following sequence. 1. Loosely install the bolts. Tighten bolts to 9-16 to 11 Nm (8 lb-ft). 2.
- Page 8 2003 F-Super Duty 250-550/Excursion Workshop Manual Page 8 of 9 42. Install the fuel line. Install new sealing washers. Install the fuel line. Install the banjo fitting and the bolt. 43. Install the oil filter return tube and bolt. On new oil filter return tubes, tighten to 6 Nm (53 lb-in). On used oil filter return tubes, tighten to 3 Nm (27 lb-in).
- Page 9 2003 F-Super Duty 250-550/Excursion Workshop Manual Page 9 of 9 47. Position the engine wiring harness and connect the CMP sensor electrical connector. 48. Connect the retaining clip and exhaust backpressure sensor electrical connector. 49. Connect the wiring retainer and the IAT sensor electrical connector. 50.
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