Kemppi Kempoweld WIRE 400 Operating Manual
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Kemppi Kempoweld WIRE 400 Operating Manual

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Kempoweld
WIRE 400, 550
EN
Operating manual • English
FI
Käyttöohje • Suomi
SV
Bruksanvisning • Svenska
NO
Bruksanvisning • Norsk
DA
Brugsanvisning • Dansk
DE
Gebrauchsanweisung • Deutsch
NL
Gebruiksaanwijzing • Nederlands
FR
Manuel d'utilisation • Français
RU
Инструкции по эксплуатации • По-русски

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Summary of Contents for Kemppi Kempoweld WIRE 400

  • Page 1 Kempoweld WIRE 400, 550 Operating manual • English Käyttöohje • Suomi Bruksanvisning • Svenska Bruksanvisning • Norsk Brugsanvisning • Dansk Gebrauchsanweisung • Deutsch Gebruiksaanwijzing • Nederlands Manuel d’utilisation • Français Инструкции по эксплуатации • По-русски...
  • Page 3 Operating manual english...

  • Page 4: Table Of Contents

    COntents preFaCe ..........................General .

  • Page 5: Preface

    This operating manual contains important information on the use, maintenance and safety of your Kemppi product. The technical specifications of the equipment can be found at the end of the manual. Please read the manual carefully before using the equipment for the first time. For your own safety and that of your working environment, pay particular attention to the safety instructions in the manual.

  • Page 6: Parts Of Wire Feed Mechanism Wire

    OF wire Feed meChanism wire wire 400 and wire 550 4-roll wire feed mechanism...

  • Page 7: Kempoweld Panels

    KempOweld panels OperatiOn COntrOl and COnneCtOrs Main switch (voltage range) Voltage selecting switch (coarse grading) Voltage selecting switch (fine grading) Pilot lamp for main switch Pilot lamp for overheating (power source) Return current connector (coarser arc) Return current connector (softer arc) Accessory drawer MSD-1 V/A metering unit (accessory for 4200 and 4200W) MSD-1 V/A metering unit (included in delivery of 5500W)

  • Page 8: Parts Of Cooling Unit Kempoweld 4200W And 5500W

    parts OF COOling unit KempOweld 4200w and 5500w MSD-1 Main switch of cooling unit Selecting switch for gun´s cooling mode Water cooling test switch Pilot lamp for overheating Pilot lamp for lacking water pressure Fuse for cooling unit (2 A delayed / 4200W) Fuse for cooling unit (4 A delayed / 5500W) Water circulation return connector Water circulation output connector...

  • Page 9: Wire Feeder Panels

    rear plate of Kempoweld 4200, 4200w and 5500w Inlet of mains cable Fuse of auxiliary transformer (8 A delayed) Welding current connector for wire feeder unit (+ pole) Control connector for wire feeder unit wire Feeder panels Front panel Adjustment for wire feed Welding gun connector (EURO)
  • Page 10 Kmw timer Accessory for Kempoweld WIRE 400 Included in delivery of Kempoweld WIRE 550 Trigger function mode (continuous/hold) Welding mode selection (continuous/spot/cycle arc) Adjustment for welding mode timing (spot or cycle time) Kmw sync (accessory) Wire feed adjustment selection (panel or push-pull gun)

  • Page 11: Inside Wire Feeder Unit

    inside wire Feeder unit Wire inch switch (wire feed into gun) Burn back time adjustment (according to filler material and wire feed) Locking device for wire reel Box door latch Box door lock Wire feed mechanism assemBlY OF KempOweld eQuipment Kempoweld power source: Read the paragraph INSTALLATION in the operation instructions for the power source.
  • Page 12 Lift hook DIX connector Push-pull connectors Amphenol connectors Push-pull connectors Locking DIX connector Bearing bushing Max. wire feed speed When the unit is delivered the max. wire feed speed is 18 m/min, which is enough for most welding jobs. If you need a higher speed, you can increase the max. wire feed speed to 25 m/ min by replacing the gear wheel on motor shaft to a bigger one.

  • Page 13: Installation

    COrrespOnding tO wire diameter The wire feed rolls are available with plain groove, knurled groove and with trapezoidal groove for different purposes. All rolls and accessories in tables fits both WIRE 400 and WIRE 550 wire feeders. Feed rolls colour filler wire ø...

  • Page 14: Mounting And Locking Of Wire Reel

    mOunting and lOCKing OF wire reel LOCKED OPEN • Release locking nails of wire reel hub by turning locking knob a quarter round. • Mount the reel at its place. Note rotating direction of reel! • Lock the reel with locking knob, locking nails of hub remain to outside position and will lock the reel.

  • Page 15: Adjustment Of Pressure

    The flow rate is set according to the welding power used in the job. A suitable flow rate is normally 8 – 10 l/min. If the gas flow is not suitable, the welded joint will be sporous. Contact your local Kemppi-dealer for choosing gas and equipment.

  • Page 16: 5.10.1 Installing Gas Bottle

    5.10.1 installing gas bottle Always fasten gas bottle properly in vertical position in a special holder on the wall or on a NOTE! carriage. Remember to close gas bottle valve after having finished welding. parts of gas flow regulator Gas bottle valve Press regulation screw Connecting nut Hose spindle...

  • Page 17: Control Panels And Adjustments

    COntrOl panels and adJustments wire Feed speed pOtentiOmeter (r1) The wire feed speed is adjusted steplessly with the potentiometer on the front panel, see the paragraph PANELS. The potentiometer has the memory scale for max. speeds of 18 m/min and 25 m/min.

  • Page 18: Kmw Sync

    You can connect to this connector also some other potentiometer, which has suitable values for it. With the unit´s switch you can select the normal operation or the push-pull gun operation. For right connections in the gun, contact your KEMPPI dealer. installation and mounting In the KMW sync accessories are included the electronics card, switch, protective cap of switch, insulation bushings, fastening screws and cable set.

  • Page 19: Operation Disturbances

    When using compressed air, always protect your eyes with proper eye protection. NOTE! regular maintenanCe OF eQuipment Kemppi service repair shops make regular maintenance according to agreement. the major points in the maintenance procedure are listed as follows: • Cleaning of the equipment • Checking and maintenance of the welding tools...

  • Page 20: 7.1.1 Disposal Of The Machine

    The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre, per the instructions of local authorities or a Kemppi representative. By applying this European Directive you will improve the environment and human health.
  • Page 21 Liquid-cooled: MMT 30W 6253043MMT MMT 30W 4,5 m 6253044MMT MMT 42W 6254203MMT MMT 42W 4,5 m 6254204MMT MMT 52W 6255203MMT MMT 52W 4,5 m 6255204MMT MT 51W 6255046 MT 51W 4,5 m 6255047 KMP 400W 6257406 KMP 400W 10 m 6257410 WS 30W (Al 1.2-1.6) 6253046A12...

  • Page 22: Technical Data

    WIRE 400 WIRE 550 Working voltage (safety voltage) 30 VAC 30 VAC Connection power 150 VA 150 VA Loading capacity (nominal values) 40 % ED 400 A - - - 60 % ED - - - 550 A...
  • Page 24 78681 EPONE CEDEX myynti.fi@kemppi.com info.ru@kemppi.com FRANCE Tel +33 1 30 90 04 40 KEMPPI SVERIGE AB KEMPPI, TRADING (BEIJING) COMPANY, Telefax +33 1 30 90 04 45 LIMITED Box 717 sales.fr@kemppi.com Room 420, 3 Zone, Building B, S-194 27 UPPLANDS VÄSBY No.12 Hongda North Street,...

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Kempoweld wire 550

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