Spartan 758 Water Jet Owner's Manual
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Spartan 758 Water Jet Owner's Manual

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SP
SP ART
SP
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Record the VIN Number of your
Model 758
and give the number to the factory
when ordering parts.
Serial Number ..............................................
75808400 (Rev. F) 8-10-12
ART
ART
ART AN
ART
758 Water Jet
Owner's Manual
Spartan Tool L.L.C.
800.435.3866
www.spartantool.com
AN
AN
AN
AN
© 2012 Spartan Tool LLC

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  • Page 1 758 Water Jet Owner’s Manual Record the VIN Number of your Model 758 and give the number to the factory when ordering parts. Serial Number ..........Spartan Tool L.L.C. 800.435.3866 www.spartantool.com 75808400 (Rev. F) 8-10-12 © 2012 Spartan Tool LLC...

  • Page 2: Warning

    Warning — Read the safety and operating instructions before using any Spartan Tool product. Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized. Read the engine owner’s manual for instruction and safety precautions on engine operation.

  • Page 3: Table Of Contents

    Pump Assembly - 75802700 ..... 42-44 OPERATING SECTION Wash Down Package - 73817300 ....45 Model 758 Water Jet Specifications ....4 Handgun Lance VNozzle - 77799800 ..... 45 H.P. Reel Assembly - 75805500 ....46-47 Model 758 Water Jet Features ......5 Jet Applications Areas ........

  • Page 4: Model 758 Water Jet Specifications

    Model 758 Water Jet Specifications General Pipe Sizes Up to 12” in Diameter — Max Water Delivery 12 GPM — Max Pressure Delivery 3000 PSI — Trailer Gross Trailer Weight (GTW) 2430 lbs. — Trailer Weight (Empty) 1180 lbs. —...

  • Page 5: Model 758 Water Jet Features

    Model 758 Water Jet Features Features — Equipped with 3/8” x 250’ high pressure jetting hose — Open and Closed nozzles for 3/8 inch hose — Easily accessible pump inlet filter assembly — Axles are torsion design with fully independent wheel suspension —...

  • Page 6: Jet Applications Areas

    Jet Applications Areas There are a wide variety of uses for the Spartan Model 758 Water Jet. Here are just a few: — Apartments/Hotels Mains and garage drains, remove all grease and debris from main lines under the buildings. — Factories Food processing plants and foundries have frequent drain and sewer blockages.

  • Page 7: Uncrating And Prep

    Uncrating and Prep If you received your machine crated, position crate so that your truck can be backed up to “front” side. Now remove end of crate marked “front”. Remove hitch assembly from under machine. Connect and tape wire plugs and attach hitch to frame with bowmalloy bolts provided. These bolts must be torqued to 74 ft.-lbs.

  • Page 8: Towing Instructions

    Towing Instructions Before hitching and towing on public roads, check that the tow vehicle uses a 2” ball on a hitch rated class II minimum, make sure keeper engages ball to secure hitch. Adjust if necessary. Because of the inherent water tank sloshing when towing, pull your jet empty at all times. The following 2 rules may limit your vehicles towing capacity and the tank fill level when towed.

  • Page 9: Pump And Pressure System

    Pump and Pressure System The pump and relief valve are the heart of your jet. They have been specially designed for use with water temperatures up to 140°F for pipe jetting, but can provide useful water flow for many other cleaning jobs using the optional wash down gun and special attachments.

  • Page 10: High Pressure Water Jetting

    High Pressure Water Jetting High pressure water jetting is the utilization of high pressure water combined with sufficient water flow to remove debris in drain/sewer pipes. High pressure water alone cannot do the job. You need proper flow to wash the debris downsstream where it can be collected and removed.

  • Page 11: Water Tank Filling

    Water Tank Filling Fill the water tank from a clean water source. Always flush rust out of hydrants before connecting fill hose (with garden hose fitting) to top fill valve. Your water supply hose may remain connected for further filling by controlling water flow at fill valve.
  • Page 12 Operator Controls (cont.) Pulsation Control (See Pulsation section of manual) Air Blow Water Supply Valve Inlet Filter Page 12...

  • Page 13: Engine Operating Procedure

    Operator Controls (cont.) Drain Valve Engine Operating Procedure Start Up — Check water tank level. This water jet is equipped with a Low Water Shut-Off switch that will prevent the engine from starting at low water levels. — Check fuel level. Note: Also Check engine and pump oil levels per manufacturer specifications (attached).

  • Page 14: Setting Up For Operation

    Setting up for Operation Always locate the jet in the driest and safest place possible. Avoid high traffic areas and use flashers and safety cones. Position the jet so that hose can be pulled directly off of the reel for use. Remember that jetting is most effective when you jet against the water flow.

  • Page 15: Power Rewind Operating Instructions

    Power Rewind Operating Instructions To Rewind Hose on Reel — Release reel lock. — Move rewind engagement handle to “engage” position. — Turn power switch “on”. — Use panel mounted push button or air foot switch to energize rewind motor. Note: Turn power switch “OFF”...

  • Page 16: Pulsation

    Pulsation Pulsation is activated when control knob is turned “in” (see activating pulsator procedure below). As control knob is turned in, the pulsator stem will force the inlet valve plate open, compressing the valve spring. With inlet valve held open, center plunger cannot develop pressurized flow. Pulsating action results since only two of the three plungers are developing pressurized flow.

  • Page 17: Lubrication & Maintenance

    Lubrication & Maintenance Engine Cleaner Oil Fill Oil Level See Periodic Maintenance Chart below. For fuel, oil, and coolant recommendations see page 21. See Engine Owner’s manual for additional information. Periodic Maintenance - Engine Page 17...

  • Page 18: General Maintenance

    Lubrication & Maintenance (cont.) General Maintenance • Check entire unit daily for water, fuel, and oil leaks. • Inspect machine daily for loose or lost nuts, bolts, etc. a. Clean inlet filter daily. b. Check battery electrolyte level every week or 10 hours. Fill with distilled water if needed.
  • Page 19 Lubrication & Maintenance (cont.) Pump Fill Change pump oil after first 50 hours of operation, then at regular intervals of 500 hours or less depending on operating conditions. Use SAE 90 Gear Oil. High Pressure Reel Assembly Oil rewind final drive chain every Oil rewind drive 50 hours...

  • Page 20: Fuel, Oil & Coolant Recommendations

    Fuel, Oil & Coolant Recommendations Fuel Use only clean, fresh, unleaded regular grade gasoline. CAUTION: Do not mix oil with gasoline. Octane Rating The octane rating of a gasoline is a measure of its resistance to “knocking”. Use a minimum of 87 octane of the antiknock is recommended.

  • Page 21: Operating Instructions

    Operating Instructions Operation: Release the reel lock and disengage rewind engagement handle so reel can free spin. Select and install nozzle, hose guards(s) and roller guides. Always insert sewer hose several feet into pipe opening before actuating hose reel valve. Never stand in front of pipe opening when nozzle is near pipe opening.

  • Page 22: Pipe Jetting Procedure

    Operating Instructions (cont.) Operating Hints: The following techniques can be tried if the going gets slow. — Grab the hose into an “S” shape and twist the hose to help it get around corners and off of pipe edges. (See Fig. 7 page 24.) —...

  • Page 23: When Obstruction Are Encountered

    When Obstruction Are Encountered Fig. 7 Fig. 8 When obstruction or corners are encountered it may be necessary to manually rotate the — hose (See Fig. 7) to enable feed through that area. The rotation will cause the jetting nozzle to jump over or around those areas.

  • Page 24: Wash Down Kit - 73817300

    Wash Down Kit - 73817300 Note: To use wash-down gun do the following: 1 Turn reel supply valve “off” (down). 2 Connect wash-down gun hose to end of 250 ft hose. 3 Start unit and operate wash-down gun with reel supply valve “on” (up). The wash down gun is used to control the spray lance and the 1/4”...

  • Page 25: Venturi Pump - 77763700 (Optional)

    Venturi Pump Attachment- 77763700 (Optional) How the Venturi Effect works. The venturi effect uses the venturi pumping attachment and your Spartan Jetter to create Jetter HP In. a vacuum effect to drain standing water. In Fig. 9, the black circles represent water Discharge from the jetter and the white circles represent the water to be pumped.

  • Page 26: Pump System Malfunction Chart

    758 Pump System Malfunction Chart Use SAE 90 Gear Oil Page 26...

  • Page 27: Troubleshooting

    Troubleshooting Symptom Possible Causes Corrective Action Engine will not run No Fuel Fill fuel tank Low Water Level Fill water tank or Check Low Water Float Switch Low Oil Pressure Check oil level Check Oil Pressure Switch High Coolant Temperature Check coolant level Check Thermostat, replace if necessary...

  • Page 28: How To Use Parts & Accessories Section

    How To Use Parts & Accessories Section Spartan Tool will supply all parts or accessories you require as quickly as possible. In order to do so, we must have information from you, including machine serial number and part numbers. Please record the VIN number of your machine in the space provided below: Spartan Model 758 VIN No.

  • Page 29: Electrical Components

    Electrical Components Part Number Description 44036500 Receptacle: Vehicle - (mounts on vehicle) 44055000 Plug: Trailer Lights - (inserted into above receptacle) 77731600 Connector Plug Set Other wiring supplies are easily obtained at local parts stores and therefore, are not listed. Wiring Diagrams Page 29...
  • Page 30 Wiring Diagrams (cont.) Page 30...

  • Page 31: Final Assembly - 75800000

    758 Final Assembly - 75800000 THESE ITEMS INSIDE TOOL BOX Page 31...
  • Page 32 758 Final Assembly (cont.) Page 32...
  • Page 33 758 Final Assembly (cont.) Page 33...
  • Page 34 758 Final Assembly (cont.) Page 34...
  • Page 35 758 Final Assembly (cont.) Page 35...
  • Page 36 758 Final Assembly (cont.) Page 36...
  • Page 37 758 Final Assembly (cont.) 154 14 126 119 14 SECTION A-A 52 133 SECTION B-B Page 37...
  • Page 38 758 Final Assembly (cont.) ITEM QTY PART # DESCRIPTION 00113500 SCREW, HEX H D 1/4-20 X 1/2 00113700 SCREW, HX HD 1/4-20 X 3/4 00113901 SCREW, HX HD 1/4-20 X 1 ZN 00115300 SCREW, HX HD 5/16-18 X 1-1/4 00162400 WASHER, FLAT 3/16 USS 00162600 WASHER, FLAT 5/16 USS 00165300 WASHER, LOCK SPLIT #10 01950800 NUT, 1/4-20 HEX KEP...
  • Page 39 758 Final Assembly (cont.) ITEM QTY PART # DESCRIPTION 73817300 WASHDOWN ACCESSORY PAK 73819400 PROTEC TOR, BEARING 73819500 BRA, BEARING PROTECT 73821200 NUT, NYLON LOCKIN G 1/4-20 73824600 WELDMENT , BATTERY TRAY 73826300 LIGHT, TAIL 73826400 WELDMENT , TAIL LIGHT 51 22FT 73826800 LOOM, SPLIT 3/8 73826900 WASHER, FLAT 1/2 USS 73829700 U-BOLT, SQ 2"...
  • Page 40 758 Final Assembly (cont.) ITEM QTY PART # DESCRIPTION 75817200 SUPPORT, MUFFLER 75817800 ASSY, W IRE H ARNESS-RELAY 75818010 CLAMP, KAWASAKI 27 HP 75818400 ASSY, ENGINE CONTROL BOX 75819400 HARNESS, WIRING 758 (27HP) 75819500 ANGLE, PLUMBING SUPPORT 75819800 WELDMENT , LOWER ENG. 75819900 STRIP, MUFFLER SUPPORT 75820100 ANGLE, LOWER ENGINE ENC L 75820200 ASSY, POWER PAK 758 (27HP)
  • Page 41 758 Final Assembly (cont.) ITEM QTY PART # DESCRIPTION 77766300 LABEL, DANGER "NO SMOKING" 77768800 TIE WIRE - PLASTIC 77768900 HOLDER, WIRE TIE 77769300 LOCK-NUT 1/2-20 UNF GRADE 9 77770400 CLAMP, MUFFLER 2-1/4'' ZINC PL 77771501 THROTTLE CON TROL, LOCKING 77785200 MOUNT, MOTOR 77800600 ASSY, HOSE GUARD 2"...

  • Page 42: Pump Assembly - 75802700

    758 Pump Assembly 75802700 Page 42...

  • Page 43: Pump Assembly

    758 Pump Assembly 75802700 Page 43...

  • Page 44: Pump Assembly - 75802700

    758 Pump Assembly - 75802700 Item # Part # Description 75800500 Pump 77705101 Elbow, 90° Street 1/2NPT 75802800 Unloader 75806000 Valve, Ball 1-1/4 FNPT x 1-1/4 FNPT 75802900 Nipple, Close 1-1/4 Polypropylene 79811300 Elbow 90° 1-1/4 (MPT) x 1-1/4 (FPT) Poly 75803000 Tee 1-1/4"...

  • Page 45: Wash Down Package - 73817300

    Wash Down Accessory Package 73817300 Part # Description Item 73816500 ADAPTER, SW IVEL 3/8 M X 3/8 F 77719500 HOSE, 1/4" X 75' 77721400 COUPLER, QUICK GUN MALE 77799800 HANDGUN LANCE VNOZZLE ASSEMBLY 77815800 NOZZLE, 1/4" DOMED (6) HandGun Lance Vnozzle Assembly 77799800 Pa rt #...

  • Page 46: Reel Assembly - 75805500

    Assy, Reel High Pressure 758 75805500 Part # Description Item Qty Part # Description m Qty 75807200 Knob, Rewind Engagement 2 00115300 Screw Cap Hex Hd 5/16-18 x 1-1/4 75807900 Cover, Top 1 00162400 Washer, Flat 3/16 75809200 Spring, Handle Engagement 8 00162700 Washer, Flat 3/8 75809400 Assembly, Shaft Rewind 8 00165800 Washer Lock Split 3/8...
  • Page 47 Assy, Reel High Pressure 758 75805500 Page 47...

  • Page 48: Chain Guard Assembly - 75812300

    Assembly, Chain Guard 75812300 Part # Description Item 75807100 Guard, Modified Chain 75812200 Plate, Chain Guard 44039500 Rivet, Pop 1/8 Dia. Page 48...

  • Page 49: High Pressure Pipe Assy - 73807300

    Assy, High Pressure Pipe 73807300 ITEM QTY PART # DESCRIPTION 73809000 PIPE, HIGH PRESSURE 22" 73825200 HOSE, 75" LG 72714600 ELBOW , 90 DEG FEMALE 1/2 STEEL Assy, Wire Harness-Relay 75817800 ITEM QTY PART # DESCRIPTION 75823600 RELAY 44216100 DISCONNECT, .250 FEMALE 16-14 77733000 W IRE, 16 AW G STRANDED W HITE 1.42 77733100 W IRE, 16 AW G RED STRANDED CU 1.25 44222400 W IRE, HOOK-UP 16 AW G-BLACK...

  • Page 50: Shaft Rewind Assembly - 75809400

    Assembly, Shaft Rewind 75809400 ITEM # QTY PART # DESCRIPTION 75801200 SHAFT, REWIND 75801700 BUSHING, SHAFT ENGAGEMENT 75806800 SPROCKET #H3525 25 TEETH 75807600 BLOCK, PILLOW 3/4 75807700 BLOCK, PILLOW 5/8 75808800 ASSEMBLY, SPROCKET 5/8 75809100 BUSHING, BRASS 5/6" ID X 1" OD 75809300 SPRING, REWIND 75811800 PIN, SPRING 1/4"...

  • Page 51: Upper Cover Enclosure - 75821900

    Assy, Upper Cover Enc 75821900 WWW.SPA RTA NTOO L.CO M 800/435-3866 ITEM QTY PART # DESCRIPTION 75804400 W ELDMENT, UPPER COVER ENCLOSUR 73817200 DECAL, CAUTION READ MANUAL 75818100 BUMPER, RUBBER (758 HOOD ENC.) 04725200 ACORN NUT, #10-32 ZINC PLATED 04723100 MACHINE SCREW 10-32 X 5/8 RD 75821200 LATCH, OVER CENTER DRAW 77726500 RIVET, POP 3/16 X 3/16 GRIP 44297900 DECAL, SPARTAN 3"...

  • Page 52: Power Pak - 75820200

    758 Power Pak - 75820200 Page 52...
  • Page 53 758 Power Pak - 75820200 Page 53...

  • Page 54: Power Pak - 75820200

    758 Power Pak - 75820200 Item # Qty Part # Description 73801600 Weldment, Power Pak 738-758 75818000 27HP Engine 75802700 Pump Assembly 75820300 Weldment, Belt Guard (27HP) 75820400 Belt, 480H200 75822800 Screw, Cap Hex Head M10 - 25mm (Metric) 44029500 Lock Washer, M10 (Metric) 77727100 Adjusting Bolt, 1/2-13 x 2 1/4 00778000 Nut, 1/2 - 13 77738100 Bolt, Hex Head 3/8 - 16 x 1...

  • Page 55: Hp Kawasaki Engine - 75818000

    Engine, 758 27HP Kawasaki 75818000 Item # Qty Part # Description 75816700 Pump, Fuel Electric Kawasaki 75817300 Tank, Coolant-Kawasaki 75824000 Starter, 27 HP Kawasaki 75824100 Fan, 27 HP Kawasaki 75825100 Shoud, Fan 27 HP 75826000 Radiator, 758 Jet 27 HP 75826500 Air Filter Element Kawa 27 HP 75826600...

  • Page 56: Engine Control Box - 75818400

    758 Engine Control Box - 75818400 Item # Part # Description 75818200 Box, Ignition / Murphy (27 HP) 61018000 Fuse Holder 79850400 Fuse, 15 AMP 75810500 Wire Assy, Fuse - Murphy (Red) 75818300 Ignition Switch 75823600 Relay 75815800 Switch, Murphy Shutdown 75823700 Dust Boot 75818600 Decal, Key Switch 75814100 Decal, Hold In To Start...

  • Page 57: Control Panel - 75808300

    758 Control Panel - 75808300 Item # Qty Part # Description 75806200 Plate, Rewind Control 75815500 Circuit Breaker 40 Amp 75815600 Push Button 44002600 Pressure Switch 1 532000-01 Switch, On-Off 44110500 Rubber Boot 75809700 Wire Assy, Solenoid / Breaker 75809800 Wire Assy, Breaker / Toggle 75809900 Wire Assy, Toggle Switch 75810000 Wire Assy, Solenoid / Breaker 73817800 Decal, "ON"...

  • Page 58: Hitch Tube Assembly - 73806800

    Hitch Tube Assembly - 73806800 Page 58...
  • Page 59 Hitch Tube Assembly (cont.) Item Part No Description 73808700 Weldment, Hitch Tube 73852800 Assy., Jack 79960000 Chain, Safety 10.5' 77731500 Wire, Trailer Primary Jacketed 77731600 Connector, Plug Set 77764200 Grip, Cord 44036500 Trailer Connector, Vehicle End 44055000 Trailer Connector, Trailer End 73826900 Washer, 1/2"...

  • Page 60: Water Tank Assembly - 75813400

    758 Water Tank Assembly - 75813400 ARROW ON HEX NEEDS TO BE POINTING TOWARDS TOP OF WATER TANK (PERPENDICULAR TO BOTTOM OF WATER TANK) Part # Description Item Qty 73801800 Water Tank w/ holes 73827600 Bushing, Reducer 1 1/4 x 1/2 75823200 Switch, Liquid Level (Compac) 73827800 Bulkhead Fitting 79812000 Barb, Hose 1 1/4...

  • Page 61: Axle-2300 Lb 73804300

    Axle-2300 LB 73804300 ITEM QTY PART # DESCRIPTION 75800700 PLUG, EZ LUBE 73819400 PROTECTOR, BEARING 73819500 BRA, BEARING PROTECTOR Assy, Tire & Wheel 73803700 ITEM QTY PART # DESCRIPTION 73803500 TIRE, 13" RADIAL-REPAIR PART 73803600 W HEEL, 13 X 4-1/2- REPAIR PART Page 61...

  • Page 62: Pump Exploded View

    758 Pump - Exploded View Page 62...

  • Page 63: 758 Pump Parts List

    758 Pump Parts List Part Part Item Number Description Item Number Description 75800505 Crankcase 75800535 Rear Support Ring 75800506 Oil Filler Cap 75800536 Rear V-Sleeve 75800507 O-Ring, Filler Cap 75800537 Rear Pressure Ring 75800508 Cover, Crankcase 75800538 Snap Ring 75800509 O-Ring, Crankcase Cover 75800539 Pressure Ring 75800510 Oil Dip Stick 75800540 V-Sleeve...

  • Page 64: 758 Pump Torque Specifications

    758 Pump Torque Specifications Item # Part # Description Torque Amount 75800519 Hex Screw, Bearing Cover 125 in. - lbs. 75800526 Hex Screw, connecting Rod 250 in. - lbs. 75800531 Bolt, Plunger 300 in. - lbs. 75800558 Nut, Manifold Stud 700 in.

  • Page 65: Unloader - 75802800

    Unloader - 75802800 Item # Qty Part # Description 75802801 Connection 75802802 Spring 75802803 Piston Housing 75802804 Seat 75802805 Ball 75802806 Spring 75802807 Inlet Fitting 75802808 O-Ring 75802809 O-Ring 75802810 Valve Housing 75802811 Plug 75802812 Back Ring 75802813 O-Ring 75802814 O-Ring 75802815 Back Ring...

  • Page 66: Frame Weldment - 73823800

    Weldment, Frame 73823800 PART ITEM NUMBER DESCRIPTION 73806000 Weldment, Door (L.H.) 73806100 Weldment, Door (R.H.) Page 66...

  • Page 67: Hand Crank Assembly - 79827300

    Assy, Hand Crank 79827300 Item Qty Part Number Description 79827400 Weldment, Hand Crank 79827800 Plastic Handle w/Bolt & Nut 77763500 Decal, Crank Assembly, 3/8” Anti-Turn Around 75866500 Item Qty Part Number Description 75866510 Nipple, 3/8" x 9" Long 73818400 Coupler, Female 3/8 Hose Page 67...

  • Page 68: Air Bulb & Hose Assy - 44225800

    Air Bulb & Hose Assemby 44225800 PART ITEM NUMBER DESCRIPTION 04576900 Pressure Transmitter 04577100 Air Hose, 8' 04652700 Hose Clamp 758 Decal Package - 75814400 Item # Qty Part # Description 72706400 Decal, Untrained Personnel 77763500 Decal, Crank 77740300 Decal, Clamp 77749500 Decal, Hitch Coupler 77766300 Label, Danger "No Smoking"...

  • Page 69: Accessories

    758 Accessories P a rt # D e sc ri p ti o n 7 5 8 0 0 9 0 0 N o z z le , O p e n 7 5 8 0 0 8 0 0 N o z z le , C lo s e d 7 7 7 2 4 0 0 0 R e d u c e r 1 / 2 x 3 / 8...

  • Page 70: Tire Safety Information

    Tire Safety Information This portion of the User’s Manual contains tire safety information as required by 49 CFR 575.6. The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses all aspects of Tire Safety, as required by CFR 575.6. It can be obtained and downloaded from NHTSA, free of charge, from the following web site: http://www.nhtsa.dot.gov/cars/rules/TireSafety/ridesonit/tires_index.html Tire Safety Terminology Glossary...
  • Page 71 If they appear even with the outside of the tread, the tire should be replaced. Replacement tires should be the same size as the original tires. To prevent error and maintain safety, it is recommended that all replacement parts be purchased through Spartan Tool LLC. Page 71...

  • Page 72: Tire Safety Information

    Tire Safety Information Tire Balance and Wheel Alignment Tires must be properly balanced to avoid vibrations and shaking of the trailer. A wheel alignment adjusts the angles of the wheels to position them correctly relative to the trailer’s frame. Such adjustments can maximize the life of the tires, but should be performed by a qualified technician.

  • Page 73: Safety Information

    If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Spartan Tool LLC. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 74: Warranty

    Spartan Tool will direct where to take or send the equipment for service. If the defect is covered by the warranty, Spartan Tool will repair or replace, at its option, the defective equipment, without charge for labor or materials. (Freight and insurance are the purchaser’s responsibility.)

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