Page 2
Assembly Manual of the Tryke Tools required : • 8mm spanner • 6mm Allen key • 10mm spanner x2 • Cross head screwdriver • 13mm spanner x2 • Chain link extractor tool • 14mm spanner • Hot air gun • 18mm spanner •...
Page 3
Small rear chain x1 Front brake cable pack with anti rotation device x1 Rear basket stays x2 Front light box (white) x1 Handle bar grip x1 Anti Rotation Bracket Nuts and bolts pack Box 2 Motorised front wheel x1 Battery Charger x1 Electric wiring loom, throttle, keys and control box pack x1 Spare brake lever x1 (not used) Stickers x4, cables ties and spare heat shrinks pack x1...
Page 4
3. Fit back axle to frame: slide axle inside frame (fig 4) locating four bolts into the slots (fig 5). Don’t tighten nuts for the moment. Note: four locating holes for the battery cage should be uppermost. Fig 4 Fig 5 4.
Page 5
6. Fit Rear Wheels: for the right rear wheel, locate the 3 pins on axle into the holes on wheel (fig 9). Tighten nuts (22mm). Tap on plastic nut covers (fig 10). Note: do not tighten too much nuts because otherwise, you will damage wheels bearings.
Page 6
Fig 15 Fig 16 8. Fit anti rotation device to right side front axle with bracket around fork (10mm) (fig 17). Tighten nuts on axle both sides before tightening bracket (18mm). Replace rubber protection cap and fit the black angle bracket onto the axle nut left side. Tighten all front nuts.
Page 7
10. Fit battery cage to frame with 13mm bolts in pack, ensure that the rotation of the basket is to rear of bike (fig 19). Ensure that bolt heads are to the inside of the cage and that the largest washers are under the bolt heads. Fig 19 11.
Page 8
13. Remove plastic bolt cover (fig 23) and unscrew 6mm hex bolt. Insert stem into frame and tighten 6mm hex bolt (fig 24). Replace plastic bolt cover. Note: respect the minimum penetration level of the stem (indication engraved on the stem: fig 25).
Page 9
15. Fit pedals using special spanner (fig 27). Check which one is the right and the left pedal before to fit them: indication engraved on end of pedals. Note: thread of left pedal is reversed (left pitch). Fig 27 16. Attach chain guard to lugs – screws supplied on frame – locate front screw first and check chain can run free without rubbing.
Page 10
19. Attach rear brake cable to lever (fig 31) and thread through frame clips to rear brake cable clamp. Insert rear brake spring and then, pull cable taught and tighten (10mm). Finish cable ends with clamped on aluminium caps (fig 32). Note: put the tryke upright on these rear wheels to proceed.
Page 11
20bis. If Hub gear: Select gear 1 and thread gear cable through frame clips, pass gear assembly between chain and frame (fig 35). Insert Gear spring in gear shaft and make sure chamfer is outward (fig 36). Attach gear assembly onto nut with 10mm bolt. Test gear change movement: in 2 gear, indicator on rear assembly should be between the lines.
Page 12
3. Attach throttle to handle bar: loosened grub screw (2.5mm hex) but do not remove because impossible to re-insert. When throttle is in position tighten grub screw (fig 38). With three small cable ties attach cable to handle bar and under controller (fig 39).
Page 13
5. Starting from rear, thread main power cable from basket under frame in clips with other cable(s) leaving enough cable to attach plug to battery and secure with cable ties. Excess cable should be at the front to facilitate turning. Cable tie (2 or 3) to make neat (fig 43).
Page 14
7. Road Test by inserting test battery and check motor, brakes and gears, check for mudguards or chain rubbing. Packing 1. Place trike onto palleted box base. 2. Attach three packing straps as photos. 3. Insert accessories (front and rear light, bell), battery charger and user manual in rear basket.
Need help?
Do you have a question about the Powatryke and is the answer not in the manual?
Questions and answers