Sony KDL-32W5800 Service Manual
  1. Manuals
  2. Brands
  3. Sony Manuals
  4. Flat Panel TV
  5. KDL-32W5800
  6. Service manual

Sony KDL-32W5800 Service Manual

Flat panel color tv
Hide thumbs Also See for KDL-32W5800:
Table of Contents

Advertisement

Quick Links

SERVICE MANUAL

MODEL
KDL-32W5800
KDL-37W5800
KDL-40W5800
RM-ED020 (UK)
MODEL
DEST
KDL-46W5800
AEP / UK
KDL-52W5800
AEP / UK
AEP / UK
-  -
EX2L-Basil
AEP / UK
AEP / UK
RM-ED06 (AEP)
CHASSIS
DEST

Advertisement

Table of Contents
loading

Related Manuals for Sony KDL-32W5800

Summary of Contents for Sony KDL-32W5800

  • Page 1: Service Manual

    EX2L-Basil SERVICE MANUAL CHASSIS MODEL MODEL DEST DEST KDL-32W5800 KDL-46W5800 AEP / UK AEP / UK KDL-37W5800 KDL-52W5800 AEP / UK AEP / UK KDL-40W5800 AEP / UK RM-ED020 (UK) RM-ED06 (AEP) -  -...

  • Page 2: Table Of Contents

    COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. -  -...

  • Page 3: General

    Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com UK PLUG WARNING WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S.
  • Page 4 CAUTION 1. MDF-61 Connector (Removal) Slide the slider to release slider Press the centre lock tab to Remove connector lock. release the lock and pull the connector up 2. MDF-61 Connector (Refiitting) Hold the centre of connector Press centre of connector to insert Slide the slider to lock connector - 4 -...
  • Page 5 3. The harness must not be crossed or twisted 4. Wire Dressing at connector The harness must not bend more than 45 degrees from the direction of the connector base to avoid crossing or twisting. 5. Wire distance at connector The distance between each wire must be wider than 4mm to ensure isola- tion from lamp voltage.

  • Page 6: Specifications

    SPECIFICATIONS Model name KDL- KDL- KDL- KDL- KDL- 52V58xx, 46V58xx, 40V58xx, 37V58xx, 32V58xx, 52W58xx 46W58xx 40W58xx 37W58xx 32W58xx Power and others Power requirements 220 V – 240 V AC, 50 Hz Screen size (measured 52 inches / Approx. 46 inches / Approx. 40 inches / Approx.
  • Page 7 System Panel system LCD (Liquid Crystal Display) Panel TV system Analogue: Depending on your country/area selection: B/G/H, D/K, L, I Digital: DVB-T/DVB-C Satellite: DVB-S/DVB-S2 Colour/video system Analogue: PAL, PAL60 (only video input), SECAM, NTSC3.58, NTSC4.43 (only video input) Digital: MPEG-2 MP@ML/HL, H.264/MPEG-4 AVC MP/HP@L4 Channel coverage Analogue: VHF: E2–E12/UHF: E21–E69/CATV: S1–S20/HYPER: S21–S41 D/K: R1–R12, R21–R69/L: F2–F10, B–Q, F21–F69/I: UHF B21–B69...

  • Page 8: Connectors

    CONNECTORS 2 Pin Connector (SCART) Pin No AV-1 AV-2 Signal Signal Level • • Audio Output B Standard Level: 0.5V rms (Right) Impedance: less than 1KΩ* • • Audio Input B Standard Level: 0.5V rms (Right) Impedance: more than 10KΩ* •...

  • Page 9: Self Diagnosis

    EX2L SELF DIAGNOSTIC SOFTWARE The identification of errors within the EX2L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flash- ing LED) and then communicate with each device in turn to establish if a device is faulty.

  • Page 10: Rear Cover Removal (Step 1)

    SECTION 2 DISASSEMBLY 2-1. Rear Cover Removal (Step 1) 2-2. Rear Cover Removal (Step 2) = > > = > > = > > = > > => > > PULL = > > = > > PUSH POINT = > >...

  • Page 11: Stand Assy Removal

    2-4. Stand Assy Removal 2-5. Under Cover Removal > = > => > Remove the 4 stand fixing screws indicated and lift the TV set To remove the ‘Under Cover’ first remove the ‘Rear Cover’ up and away from the ‘Stand Assy’. (See Sec 2-2-1) and then the ‘Stand Assy’...

  • Page 12: D5N Board Removal (52 Inches)

    2-8. D5N Board Removal (52 inches) 2-9. D6N Board Removal (52 inches) Screws Screws To remove the ‘D5N’ board disconnect all connectors and To remove the ‘D6N’ board disconnect all connectors and then remove the 4 screws circled and ease the board gently then remove the 4 screws circled and ease the board gently away from the back of the TV set.

  • Page 13: G5 Board Removal (52 Inches)

    2-13. HL4A Board Removal 2-12. G5 Board Removal (52 inches) Clip To remove the ‘HL4A’ board first remove the ‘Rear Cover’ (See Sec 2-2-1) the Stand Assy (See Sec 2-2-4) and then the ‘Under Cover’ (See Sec 2-2-5). The ‘Guide, Led’ can then be removed by disconnecting the 1 connector and releasing the 1 clip circled.

  • Page 14: Ip2 Board Removal (46 Inches)

    2-16. IP2 Board Removal (46 inches) 2-17. TUS Board Removal Screws Screws To remove the ‘IP2’ board disconnect all connectors and then To remove the ‘TUS’ board disconnect the 1 connector and remove the 4 screws circled and ease the board gently away then remove the 2 screws circled and ease the board gently from the back of the TV set.

  • Page 15: Service Menus

    SECTION 3 SERVICE MENUS 3-1. How to enter the Service Mode 3-3. Writing TVM Data Service adjustments to this model can be performed using the Press “Mute” on the remote commander. The word “SERVICE” supplied Remote Commander (See front cover). changes to “WRITE”...

  • Page 16: Block Diagram

    4-1. BLOCK DIAGRAM Panel 240/200Hz MS (JIG) PE-L PE-L Ether Panel 120/100Hz NICAM/A2 PE-L NAND DDR2 DDR2 512Mbx2 1 Gb 1 Gb Aerial/Cable Tuner Panel TMDS HDMI 60/50Hz FHD HDMI1 EQ/SW TMDS HDMI2 LVDS(60/50Hz) TMDS HDMI3 IIC_SINK TMDS HDMI4 Panel DVI/PC in IIC0 60/50Hz WXGA...

  • Page 17: Circuit Board Location

    • : earth - chassis. NOTE: The G2, G4 and G5 boards are not Sony boards so their schematic diagrams and printed wiring boards are not shown in this Service Manual. Schematic diagrams are for reference only. Please refer to the electrical parts list for the correct value and part number of components.

  • Page 18: Ba Board Schematic Diagram

    BA-EX2L 5V_MAIN *R7603 DDC_5V_1 *R7600 *R7635 D7603 VD7620 1/18 TUNER, MAIN MICROCONTROLLER, HDMI/AV SIDE/PC INPUT, SCARTS VD7621 DDC +5V VD7603 VD7606 DDC DA T DDC CLK VD7600 *RB7600 CLK- RXC_1R- D3.3V 5V_MAIN RXC_1R+ CLK+ RX0_1R- C7605 FL7600 0 . 0 1 1005 RX0_1R+ C7609...
  • Page 19 BA-EX2L AV1/ VIDEO3 Q4200 RT3S02M-T111-1 CL5017 SPDIF_IN SPDIF_IN R5020 016:2B 5V_MAIN C4209 2/18 VSW_A5.0V 1608 R4203 016:2C 5 . 6 k GND_D GND_D Por tion9 0 1 6 : 2 I L4200 BAVI00 22uH R4207 R4211 Q4201 C4223 C4213 0 . 1 RT3S02M-T111-1 GND_D AAIL0...
  • Page 20 BA-EX2L D3.3V R4407 C4422 C4430 0 . 0 1 0 . 0 1 C4434 EMMA3TL 0 . 0 1 C4427 C4418 SUB VIDEO OUT SUBCHROMA_CLK C4424 0 . 0 1 007:5D C4408 D3.3V 0 . 1 1005 L4401 2012 VDDE1 VDDE75 6.3V R4406...
  • Page 21 BA-EX2L A1.8V D3.3V A1.8V REG12V JL1002 S-1132B18-U5T1G IC1001 C1015 VOUT REG12V 1608 ON/OFF C1007 F1000 C1017 3216 3.15A Q1004 MP6K61FU7TR GND_D 1608 3.3V_MAIN GND_D C1003 0 . 1 R1001 3.3V_MAIN 470k PLL1.05V 1/16W CHIP 1005 BOOT1 NR6028T4R7M PWR_CTRL_EMMA1.05V CL1001 0 1 4 : 1 1 I ; 0 0 5 : 9 C ; 0 0 5 : 9 F L1002 4.7uH C1000...
  • Page 22 BA-EX2L D3.3V Po r t i o n 3 007:2F;007:8H;010:5B X_BOOT_RST RB2009 R2002 1/16W CL2013 CHIP C2002 D3.3V GND_D PLLSYGND Po r t i o n 7 AA19 D1.05V Po r t i o n 1 PLLUMGND AA20 PLSBGND PLSVGND C2007 GND_D 32.768MHz...
  • Page 23 BA-EX2L D3.3V R2530 R2674 R2675 1/16W 1/16W 1/16W CHIP CHIP CHIP 1005 Por tion6 024:B9 R2517 FE_RADD[0] FE_CI_TSSYNC CHIP FE_RADD[0] FE_CI_TSSYNC 024:B9 R2518 GPIO24/CMOSTRT RADD0 CL2528 FE_CI_TSVAL FE_RADD[3] FE_RADD[1] 024:B9 CHIP RB2513 FE_CI_TSVAL GPIO25/CMOVAL RADD1/NCLE R2519 CL2529 FE_RADD[2] FE_CI_TSCLK FE_RADD[2] FE_CI_TSCLK 024:B11 CHIP...
  • Page 24 BA-EX2L Po r t i o n 2 RB3006 EMMA_A0 DDR2_A0 DDR2_1.8V EMMA_A_ODT DDR2_A_ODT DDR2_A_DQ0 DDR2_A_DQ0 EMMA_A11 DDR2_A11 DDR2_A0 MVDD UMDQ0 DDR2_A_DQ1 DDR2_A1 DDR2_A_DQ1 C3000 C3001 C3005 C3009 C3012 MVDD UMDQ1 0 . 0 1 0 . 0 0 1 0 .
  • Page 25 BA-EX2L *R3539 ETH_1.8V_OUT *FB3502 ETH_1.8V_A *C3501 *C3526 *C3504 GND_D GND_D ETH_3.3V_A *R3514 *R3516 D3.3V *FB3503 *D3504 *D3505 *R3540 *C3500 SPEED LINKACT *C3527 *C3505 *C3503 SPEED 0 . 1 AUTONEGO CONFIG[1] 30MHz X3501 GND_D GND_D GND_D 007:2F;007:2B;007:8H CONFIG[0] X_BOOT_RST GND_D ETREFCLK USBXT1 *C3513 USBXT2...
  • Page 26 BA-EX2L A3.3V D3.3V PLL1.05V EVI1 Po r t i o n 8 004:16E 021:10C;021:12H 011:8C GREEN_SCART1/Y_HD2 BAVI13 CL4005 EVI1YC3 *R4126 GPIO0/EVI1YC2/EJTAG2 VDFPVDD1 R4147 *R4091 EVI1YC7 CL4009 0.5% 0.5% GPIO1/EVI1YC3/EJTAG2 VDFDVDD3 CL4008 EVI1YC6 GPIO2/EVI1YC4/EJTAG2 VDFAVDD3 GND_D EVI1YC9 GPIO3/EVI1YC5/EJTAG2 VDPHEDVDD1 R4001 CL4004 EVI1YC2 GPIO4/EVI1YC6/EJTAG2 021:10C;021:12H...
  • Page 27 BA-EX2L *CN4501 R4525 TCON_RDY TCON_RDY *RB4504 014:4G 014:8E 1/16W DCC_LUT2 LUT2/NC(HSYNC) DCC_LUT1 LUT1/CAYENNE_RST 014:8E;012:15C DCC_LUT0 LUT0/PANEL_ON(/PE_SEL) 014:7K (SA_MODE) DCC_SEL/SA_MODE *R4530 *R4527 SET_ON2 SET_ON2 *RB4505 014:8K 015:7K;012:8D *R4528 LVDS_HS DCC_LUT1 ACC/FRC_BINT (FRC_BINT) *R4531 014:8E;012:14B R4529 (ACC_SEL) HFR_RST BUS_RELEASE BUS_SW 014:4G 014:8E 1/16W R4518 P ANEL_ON...
  • Page 28 BA-EX2L CN5501 STBY_3.3V STBY_3.3V << STBY3.3V >> JL5549 JL5551 JL5553 JL5555 JL5557 JL5559 JL5561 JL5548 JL5550 JL5552 JL5554 JL5556 JL5560 R5526 JL5558 RESET RESET R5545 1/16W EEPROM R5582 C5536 GND_D 1/16W 1/16W Q5510 GND_D R5510 CHIP R5534 6.3V CHIP C5526 C5527 2 .
  • Page 29 BA-EX2L P ANEL_VCC_SW R1383 JL1329 +5V REG JL1300 P ANEL_VCC POWER_ON R1362 TPC8109(TE12L) POWERON Q1312 JL1320 1/16W D1312 ACOFFDET RN-CP AU_13V STBY3.3V POWER_ON2 L1307 C1357 JL1305 R1316 10uH UNREG15V 1005 UNREG15V 2012 12/18 JL1324 0 . 0 1 1005 0.5% UNREG15V_GND C1303 RN-CP...
  • Page 30 BA-EX2L 0 1 6 : 2 J TAS_AD33 R7001 WF_L+R 016:9L WF_L+R R7018 D3.3V F7001 1.6A GND_AU STBY_3.3V POWER_ON 015:3B;014:7K POWER STBY_3.3V R7002 FB7001 X_WF_MUTE X_WF_MUTE 016:10E C7002 C7008 CN7151 R7030 C7006 R7010 R7012 R7015 R7016 GND_D R7006 R7007 R7031 GND_D GND_T ASD R7038...
  • Page 31 BA-EX2L 5V_MAIN MONO_AM TUNER_9V R7507 14/18 D7500 C7510 C7512 L7502 C7505 L7504 C7520 R7506 1608 C7506 C7515 C7511 C7513 C7519 C7525 5V_MAIN D3.3V C7507 R7509 R7511 C7502 C7526 AVSUP AHVSUP C7521 SIFIN ANA_IN1+ C7508 XX CL7502 D7501 ANA_IN- SC1_OUT_L C7522 C7503 CL7503 R7505...
  • Page 32 BA-EX2L LATERAL A/V CONNECTOR SPDIF OPTICAL OUT CVBS_FRONT R9635 R9619 1/10W SIDE_V_DET/V2_DET 0.5% 1608 GND_D GND_D V2_IN_L R9634 R9625 C9638 C9646 C9643 470k 100p 1000p 1/10W 1608 1608 1608 1608 V2_IN_R D3.3V R9626 C9642 R9633 C9647 C9639 1000p 100p 470k 1/10W 15/18 1608...
  • Page 33 BA-EX2L SCART2 SCART1 CVBS INPUT & OUTPUT R9898 *R9811 JL9803 Y/C INPUT SCART1_R JL9819 REC_R MON_OUT_R JL9802 SCART1_L REC_L MON_OUT_L R9899 *C9803 *C9805 JL9818 *R9897 1000p 1000p C9818 C9820 *R9841 *R9843 1608 1608 1000p 1000p 470k 470k *R9816 *R9818 1608 1608 470k 470k...
  • Page 34 BA-EX2L *R8300 *R7976 *C7991 3.3V_FE *FB7912 6.3V 3.3V_FE 1.2v DVB BA2 ONLY 2012 D7902 *C7980 *C7981 R7977 *R7968 *F7900 0.5A R7966 0 FE_LNA_SW_2 1.2V_DVB_SW *C7938 C7946 5V_FE 0 . 1 0 . 0 1 *IC7902 MM3291CNRE L7907 *C7992 R7953 10uH JL7932 *C7940 C7945...
  • Page 35 BA-EX2L FE_CI_CE1B FE_CI_CE1B FE_FOEB FE_FOEB FE_CI_IORDB FE_CI_IORDB FE_CI_IOWRB FE_FWEB FE_FWEB FE_CI_RSTB FE_CI_RSTB FE_CI_REGB FE_CI_REGB D3.3V *R3809 TS from CAM FE_CI_ENB TS to CAM D3.3V D3.3V 18/18 R3806 R3807 *C3806 0 . 1 FE_CI_IREQB FE_CI_IREQB FE_CI_WAITB FE_CI_WAITB *IC3804 FE_CAM_DAT[3] *R3816 FE_CI_CD1B FE_CI_RSTB CD1# FE_RADD[0-14]...

  • Page 36: D5N Board Schematic Diagram (52 Inches)

    D5N-EX2L D6610 L6600 JL6600 68uH JW6601 CN6600 JL6602 FB6602 CN6707 FB6600 0.45uH JL6604 0.45uH EY6622 ET6702 C6603 C6600 PFC_OUT C6787 0 . 0 1 450V 50V X7R JL6609 PRI_GND EY6623 JL6610 JW6614 R6828 D6604 JL6611 S3K60 JL6601 C6797 FB6614 JL6603 R6829 GND_2 R6700...

  • Page 37: D6N Board Schematic Diagram (52 Inches)

    D6N-EX2L D6908 CN6900 EY6900 JW6902 JL6900 JL6904 JL6906 PFC_OUT L6900 68uH PRI_GND INVERTER JL6901 EY6901 JL6905 FB6904 FB6906 JL6907 0.45uH 0.45uH C6900 C6910 C6902 450V 450V D6912 FB6908 S3K60 JL6902 EY6950 EY6962 JW6904 JW6911 C6958 R6920 EY6963 EY6974 6.3kV FB6901 EY6951 R6901 R6905...

  • Page 38: Hl4A Board Schematic Diagram

    HL4A-EX2L JL308 JL307 STBY3.3V REC/US_STBY STBY_LED/US_HD ON_TIMER R350 PWR/Reserve CHIP PICTURE_OFF R351 CN301 1005 CHIP R352 1005 CHIP R305 R303 R304 R306 R353 R301 R302 3 . 9 k 1005 1 . 2 k JL301 3 . 9 k JL302 JL303 JL304 JL305...

  • Page 39: Ip1 Board Schematic Diagram (40 Inches)

    IP1-EX2L Mount Mecha A6001 263406611 D6000 R6501 JW6056 1/10W RN-CP 2012 R6013 C6551 12V?@6.9A 100p C6023 250V R6500 L6501 0 . 4 7 165uH 1/2W JL6500 D6150 GND_4 REG12V SBD-SG8SC4M L6151 A6005 263406611 Q6500,Q6501,TH6300,D6510 4.7uH REG12V Mount Mecha JL6156 JL6150 R6105 REG12V 1/4W...
  • Page 40 IP1-EX2L 001:8B JW6600 PFC_OUT2 PFC_OUT L6600 100uH D6610 EY6600 EY6602 FB6602 FB6600 0.45uH 0.45uH EY6601 EY6603 C6600 450V 12.5mH L6601 R6700 4 . 7 1/10W C6605 RN-CP 450V JL6704 VCC_12V EY6604 001:8B C6701 PFC_GND JW6601 R6610 GND_1 R6713 R6767 EY6616 1/4W 1/4W R6600...

  • Page 41: Ip2 Board Schematic Diagram (46 Inches)

    IP2-EX2L SLAVE Mount Mecha A6001 263406611 D6000 R6561 001:5F 1/10W JW6056 L6554 RN-CP C6568 C6570 R6576 L6553 314uH 314uH 470p 470p 6 . 8 JW6502 R6013 12V?@6.9A C6023 EY6560 R6500 0 . 4 7 1/2W C6551 FB6502 S3K60 100p D6556 JL6500 D6150 REG12V...
  • Page 42 IP2-EX2L 001:8B JW6600 SIGN3712 PFC_OUT L6600 100uH D6610 EY6602 EY6612 FB6600 FB6602 C6600 0.45uH 0.45uH 450V EY6708 L6601 EY6603 EY6613 12.5mH R6700 EY6709 4 . 7 1/10W EY6626 RN-CP JL6704 C6605 VCC_12V EY6710 EY6604 450V C6701 D6606 FSF03B60 EY6627 EY6711 001:8B R6610 T6802...

  • Page 43: Tus Board Schematic Diagram

    TUS-EX2L P l a c e a 4 x 4 a r r a y o f v i a ’ s u n d e r t h e S i l i c o n T u n e r I C f o r g o o d g r o u n d X500 c o n n e c t i o n t o a g r o u n d p l a n e a n d a l s o 27MHz...
  • Page 44 TUS-EX2L VDD_1V0 C538 C543 C546 C552 C558 C560 C563 C564 C565 C566 C537 C540 C549 C555 C559 C561 0 . 1 0 . 1 0 . 0 1 0 . 1 0. 0 1 0 . 1 0 . 0 1 0 .

  • Page 45: Ba Printed Wiring Board

    Text Search ~ BA Printed Wiring Board Side A ~ 1 - 8 7 8 - 9 4 2 - 3 1 C N 5 5 0 3 C N 7 2 0 1 C N 1 3 0 0 C N 1 3 0 1 C N 5 5 0 1 C N 5 5 0 4...

  • Page 46: Hl4A Printed Wiring Board

    Text Search ~ BA Printed Wiring Board Side B ~ F7201 5A 24V F7902 C 1 3 0 3 1.4A R 1 3 9 7 Q 5 5 0 5 W 2 4 1 I C 5 5 0 2 C 5 5 4 5 F7402 0.5A...

  • Page 47: D5N Printed Wiring Board (52 Inches)

    ~ D5N Printed Wiring Board ~ Text Search F B 6 6 1 3 F B 6 6 1 3 P R I _ G N D P R I _ G N D J L 6 6 0 3 J L 6 6 0 5 J L 6 6 0 0 J L 6 6 0 1...

  • Page 48: D6N Printed Wiring Board (52 Inches)

    ~ D6N Printed Wiring Board Side A ~ ~ D6N Printed Wiring Board Side B ~ Text Search J L 6 9 0 8 T 6 9 5 1 F B 6 9 1 1 E Y 6 9 7 4 E Y 6 9 7 5 F B 6 9 1 1 J W 6 9 2 0...

  • Page 49: Ip1 Printed Wiring Board (40 Inches)

    ~ IP1 Printed Wiring Board Side A ~ Text Search E T 6 0 0 0 A - 1 6 0 2 - 2 1 1 - A J W 6 2 7 L 6 1 5 1 J W 6 4 6 C N 6 1 5 4 J W 6 4 4 T 6 8 0 0...
  • Page 50 ~ IP1 Printed Wiring Board Side B ~ Text Search J L 6 4 0 2 E T 6 0 0 0 C N 6 1 5 4 J L 6 4 0 7 Q 6 7 0 2 R 6 1 5 3 R 6 1 5 4 R 6 7 0 3 J L 6 4 0 5 I C 6 1 0 1...

  • Page 51: Ip2 Printed Wiring Board (46 Inches)

    ~ IP2 Printed Wiring Board Side A ~ Text Search A - 1 6 0 2 - 2 1 2 - A D I M M E R R 6 7 4 6 E T 6 0 0 2 B A C K _ L I G H T _ O N / O F F P H 6 3 0 1 P H 6 1 0 0 I N V _ E R R...
  • Page 52 ~ IP2 Printed Wiring Board Side B ~ Text Search C N 6 1 5 4 D I M M E R B A C K _ L I G H T _ O N / O F F I N V _ E R R E T 6 1 0 1 R 6 1 5 5 J L 6 4 0 7...

  • Page 53: Exploded Views

    SECTION 5 EXPLODED VIEWS NOTE : Non-serviceable items with no part number and no Items marked “*” are not stocked description are not stocked because they are not since they are seldom required for required for routine service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these items.
  • Page 54 5-1. CHASSIS Cont. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK 4-123-485-01 COVER, UNDER (S) 32 inches 1-857-394-11 ETC-INVERTER MT BOARD 32 inches 4-136-502-21 COVER, UNDER (M) 37 inches 1-857-395-11 ETC-INVERTER MT BOARD 37 inches 4-123-484-01 COVER, UNDER (M) 40/46 inches 1-857-370-11 ETC-INVERTER MT BOARD 40 inches 4-123-483-01 COVER, UNDER (L) 52 inches 1-857-371-11 ETC-INVERTER MT BOARD 46 inches A-1671-629-A HL4A BOARD, COMPLETE 1-857-372-11 ETC-INVERTER MT BOARD (LEFT) 52 inches 4-123-490-01 GUIDE, LED (B-S) 32/37/40 inches 1-857-373-11 ETC-INVERTER MT BOARD (RIGHT) 52 inches 4-123-489-01 GUIDE, LED (B-L) 46/52 inches 20...

  • Page 55: Bezel Assy & Stand Assy

    5-2. BEZEL ASSY & STAND ASSY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2348-387-2 BEZEL ASSY (32B) 32 inches X-2349-373-1 STAND ASSY (M2) 32 inches X-2348-404-2 BEZEL ASSY (37B) 37 inches X-2345-864-2 STAND ASSY (ML2) 37/40 inches X-2349-430-2 BEZEL ASSY (40B) 40 inches X-2345-868-2 STAND ASSY (L2A) 46 inches...

  • Page 56: Rear Cover Assy & Power Supply Cords

    5-3. REAR COVER ASSY & POWER SUPPLY CORDS UK MODELS ONLY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2349-457-1 REAR COVER ASSY (32C SAT) 32 inches 4-122-617-01 COVER,ECS(S) (TL Jig) 3-106-546-31 COVER,ECS (Memory Stick) X-2349-459-1 REAR COVER ASSY (37C SAT) 37 inches X-2349-461-1 REAR COVER ASSY (40C SAT) 40 inches £...

  • Page 57: Electrical Parts List

    ....................75 Note: To ensure safety and reliability it is Sony policy that power supply boards should not be repaired at component level in the field as a result... The D5N, D6N, G2, G4, G5, IP1 and IP2 boards are regarded as non service items for exchange only and are not indicated in the parts list of this service manual.
  • Page 58 Note : The components identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK A-1743-179-A BA Board, Complete C2015 1-112-777-11 CERAMIC CHIP 0.01UF C2016 1-112-777-11 CERAMIC CHIP 0.01UF <...
  • Page 59 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C3022 1-112-779-11 CERAMIC CHIP 0.047UF C3083 1-100-905-11 CERAMIC CHIP 0.001UF C3023 1-114-870-11 CERAMIC CHIP 4.7UF C3084 1-100-905-11 CERAMIC CHIP 0.001UF C3025 1-114-870-11 CERAMIC CHIP 4.7UF C3085 1-100-909-11 CERAMIC CHIP 10UF 6.3V C3026 1-114-331-11 CERAMIC CHIP 4.7UF C3086...
  • Page 60 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C4011 1-112-777-11 CERAMIC CHIP 0.01UF C4419 1-100-916-11 CERAMIC CHIP 0.1UF C4012 1-100-916-11 CERAMIC CHIP 0.1UF C4420 1-100-916-11 CERAMIC CHIP 0.1UF C4013 1-100-916-11 CERAMIC CHIP 0.1UF C4421 1-100-916-11 CERAMIC CHIP 0.1UF C4014 1-100-916-11 CERAMIC CHIP 0.1UF C4423 1-112-777-11...
  • Page 61 F4 A BA REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C5518 1-100-916-11 CERAMIC CHIP 0.1UF C7039 1-114-354-11 CAP, CERAMIC 0.1MF X7R (1410) C5519 1-100-916-11 CERAMIC CHIP 0.1UF C7040 1-100-916-11 CERAMIC CHIP 0.1UF C5522 1-100-916-11 CERAMIC CHIP 0.1UF C7041 1-112-777-11 CERAMIC CHIP 0.01UF C5523 1-100-916-11...
  • Page 62 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C7327 1-114-520-11 CAP, CERAMIC 1MF X6S (1410) C7914 1-112-775-11 CERAMIC CHIP 0.0022UF C7328 1-112-781-11 CERAMIC CHIP 1UF C7916 1-114-320-11 CERAMIC CHIP 0.22UF 6.3V C7329 1-112-781-11 CERAMIC CHIP 1UF C7918 1-114-331-11 CERAMIC CHIP 4.7UF C7330 1-114-334-11 CERAMIC CHIP 10UF...
  • Page 63 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C9650 1-112-778-11 CERAMIC CHIP 0.022UF D7604 6-502-318-01 DI MA4J1130GLS0 C9651 1-112-778-11 CERAMIC CHIP 0.022UF D7605 6-502-318-01 DI MA4J1130GLS0 C9803 1-100-831-91 CERAMIC CHIP 0.001UF D7607 6-502-318-01 DI MA4J1130GLS0 C9804 1-100-831-91 CERAMIC CHIP 0.001UF D7608 6-502-150-01 DI MA2SD320G8S0...
  • Page 64 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < FERRITE BEAD > < FILTER > FB1000 1-481-515-11 FERRITE FL4500 1-234-494-21 FILTER, EMI REMOVAL (SMD) FB1302 1-400-834-11 FERRITE FL4501 1-200-014-21 FILTER, EMI REMOVAL (SMD) FB1303 1-400-834-11 FERRITE FL7600 1-234-939-21 FILTER, EMI REMOVAL (SMD) FB1305 1-400-834-11 FERRITE...
  • Page 65 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK IC9600 6-704-600-01 IC M24C02-WMN6T(B) < TRANSISTOR > IC9601 6-708-132-01 IC 74LVC14APW Q1000 6-550-354-01 TRANSISTOR RTQ035P02TR < SOCKET > Q1001 6-551-815-01 TR UNR52A1G0LS0 Q1002 6-552-215-01 TR RRS100N03FPFTB1 J9600 *1-822-524-31 PHONO JACK 2P Q1003 6-552-215-01 TR RRS100N03FPFTB1 J9601...
  • Page 66 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Q9814 6-551-272-01 TRANSISTOR RT3CLLM R2047 1-218-957-11 METAL CHIP 2.2K 5% 1/16W R2048 1-218-965-11 METAL CHIP 1/16W < RESISTOR > R2049 1-218-957-11 METAL CHIP 2.2K 5% 1/16W R2050 1-218-961-11 METAL CHIP 4.7K 5% 1/16W R1000 1-218-965-11...
  • Page 67 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R2709 1-218-941-81 METAL CHIP 1/16W R3809 1-218-965-11 METAL CHIP 1/16W R3000 1-208-911-11 METAL CHIP 0.5% 1/16W R3810 1-218-937-11 METAL CHIP 1/16W R3001 1-208-911-11 METAL CHIP 0.5% 1/16W R3811 1-218-965-11 METAL CHIP 1/16W R3002 1-208-663-11 METAL CHIP...
  • Page 68 H5 D2 BA REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4128 1-220-880-81 METAL CHIP 0.5% 1/16W R5513 1-218-965-11 METAL CHIP 1/16W R4129 1-220-880-81 METAL CHIP 0.5% 1/16W R5514 1-218-965-11 METAL CHIP 1/16W R4130 1-220-880-81 METAL CHIP 0.5% 1/16W R5518 1-245-604-11 METAL CHIP 1/16W...
  • Page 69 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7027 1-218-945-11 METAL CHIP 1/16W R7908 1-218-961-11 METAL CHIP 4.7K 5% 1/16W R7028 1-218-989-11 METAL CHIP 1/16W R7910 1-208-939-11 METAL CHIP 150K 0.5% 1/16W R7030 1-218-990-81 SHORT CHIP R7911 1-218-989-11 METAL CHIP 1/16W R7031 1-218-990-81...
  • Page 70 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R9843 1-216-853-11 METAL CHIP 470K 5% 1/10W R9618 1-216-853-11 METAL CHIP 470K 5% 1/10W R9619 1-208-860-81 METAL CHIP 0.5% 1/16W R9844 1-211-990-11 METAL CHIP 0.5% 1/10W R9845 1-216-853-11 METAL CHIP 470K 5% 1/10W R9620 1-216-853-11...
  • Page 71 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK RB2504 1-234-710-21 RES, CHIP NETWORK 47X8 (3816) RB5000 1-234-710-21 RES, CHIP NETWORK 47X8 (3816) RB2505 1-234-710-21 RES, CHIP NETWORK 47X8 (3816) RB5001 1-234-371-21 RES, NETWORK 47 (1005X4) RB2506 1-234-785-21 RES, CHIP NETWORK 100X8(3816) RB5501 1-234-376-11 RES, NETWORK 2.2K...
  • Page 72 HL4A REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK RB7401 1-234-372-11 RES, NETWORK 100 (1005X4) < DIODE > RB7402 1-234-378-21 RES, NETWORK 10K (1005X4) RB7403 1-234-378-21 RES, NETWORK 10K (1005X4) D301 6-502-615-01 DI SML-Z14MTT86A RB7406 1-234-375-21 RES, NETWORK 1K (1005X4) D302 6-502-609-01 DI SML-Z14VTT86A...
  • Page 73 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R409 1-218-971-11 METAL CHIP 1/16W C550 1-112-777-11 CERAMIC CHIP 0.01UF R411 1-218-953-11 METAL CHIP 1/16W C551 1-100-916-11 CERAMIC CHIP 0.1UF C552 1-100-916-11 CERAMIC CHIP 0.1UF A-1742-442-A TUS Board, Complete C553 1-112-777-11 CERAMIC CHIP 0.01UF C554 1-100-916-11 CERAMIC CHIP 0.1UF...
  • Page 74 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < CONNECTOR > < TRANSISTOR > CN500 *1-818-656-21 HEADER ASSEMBLY 30P Q500 6-550-673-01 TRANSISTOR 2SC5751-T2 CN501 1-822-761-11 COAXIAL CONNECTOR (F TYPE) < RESISTOR > < DIODE > R500 1-208-691-11 METAL CHIP 2.2K 0.5% 1/16W D501 8-719-076-47 DIODE 1SV308(TH3SONY,F)
  • Page 75 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK ACCESSORIES AND CONNECTORS *1-910-054-84 CONNECTOR ASSY 4P (TCON-G5) *1-910-057-47 MULTI HARNESS SPEAKER ASSY (BA(CN5503/7201)- 32 INCHES HSN(CN401)-HL4A(CN301)-SWITCH UNIT-SPEAKERS) *1-910-058-88 CONNECTOR ASSY 30P (BA-TUS) 1-837-113-21 LEAD WIRE CONNECTOR(LVDS) (TCON-BA(CN4501)) *1-910-054-76 CONNECTOR ASSY 14P (INVERTER(CN01)- INSTRUCTION MANUALS G2(CN02)-BA(CN1301)) *1-910-054-77 CONNECTOR ASSY 13P (G2(CN3)-BA(CN1300))
  • Page 76 English Sony Corporation 09LP7100-1 Sony UK Printed in U.K. Service Promotions Dept. © 2009.12 9-883-465-02...

This manual is also suitable for:

Kdl-52w5800Kdl-37w5800Kdl-40w5800Kdl-46w5800

Table of Contents