ORDER NO. MD0703023CE CD Stereo System SA-AK750GCP Colour (K)... Black Type Notes: This model’s CD mechanism changer unit is CRS1. Please refer to the original Service Manual (Order No. MD0509368C0) for this mechanism. Specifications n AMPLIFIER SECTION Terminal Stereo, 3.5 mm jack...
SA-AK750GCP (2) CD-R/RW (CD-DA, MP3* formatted disc) 32 kHz, 44.1 kHz, 48 kHz (3) MP3* Audio output (MP3) * MPEG-1 Layer 3, MPEG-2 Layer 3 Number of channels 2 channel Bit rate Frequency response (MP3) 20 Hz to 20 kHz (0+/-1.0 dB)
Page 3
SA-AK750GCP 10.10. Disassembly of Front Panel Unit 17.2. Deck/ Deck Mechanism Diagram 10.11. Disassembly for Panel P.C.B. 17.3. Main Diagram 10.12. Disassembly of Tact Switch P.C.B. 17.4. Panel Diagram 10.13. Disassembly of USB P.C.B. 17.5. Power Diagram 10.14. Disassembly of Deck mechanism unit 17.6.
SA-AK750GCP 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, ensure that all the protective devices such as insulation barriers and insulation papers shields are properly installed.
SA-AK750GCP · No sound is heard when the power is turned on. · Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
Page 6
SA-AK750GCP Caution Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize body motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to...
SA-AK750GCP 3 Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by the static electricity of clothes or our human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
SA-AK750GCP 4 Precaution of Laser Diode Caution : This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from the pick up lens. Wavelength : 785 nm(CD)/662 nm(DVD) Maximum output radiation power from pick up : 100 µW/VDE Laser radiation from pick up unit is safety level, but be sure the followings: 1.
SA-AK750GCP 5 Warning 5.1. Service caution based on legal restrictions 5.1.1. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation.
SA-AK750GCP 8 New Features 8.1. Using the Music Port & Connecting and Playing a USB Mass Storage Class Device This feature enables you to enjoy music from a portable audio equipment.
Page 15
SA-AK750GCP With reference to page 15 of the operating instruction manual.
Page 16
SA-AK750GCP With reference to page 16 of the operating instruction manual.
SA-AK750GCP 9 Self diagnosis and special mode setting This unit is equipped with functions for checking and inspecting namely: Self-Diagnostic and Test Mode. 9.1. Service Mode Summary Table The service modes can be activated by pressing various button combination on the main unit and remote control unit. Below is the...
Page 18
SA-AK750GCP Item FL Display Key Operation Mode Name Description Front Key Doctor Mode To enter into Doctor (Display 1) In any mode: Mode for checking of 1. Press [ ] button on main unit various items and follow by [4] and [7] on remote control.
Page 19
SA-AK750GCP Item FL Display Key Operation Mode Name Description Front Key Tape Eject Test To check on the tape In doctor mode: eject function (For deck 1. Press [0] button on remote control. 1/2) FL Display Test To check In doctor mode:...
SA-AK750GCP Note: Microprocessor firmware refers to version number for microprocessor IC located on PANEL P.C.B.. It is subject to change which would be updated accordingly. ROM correction checksum refers to the HEX code that is displayed upon key buttons pressed if an EEPROM is loaded in the unit.
SA-AK750GCP 9.4. Error code Table Display Self-Diagnosis Function (refer Section 9.2) provides information on any problems occuring for the unit and its respective components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held unless it is...
Page 22
SA-AK750GCP The error code is automatically display after entering into self-diagnostic mode. 9.4.1. Error Code Table for Deck Mechanism Error Code Diagnosis Contents Description of error Automatic FL Display Remarks Mode SW, plunger Normal operation during For deck mechanism unit.
Page 23
SA-AK750GCP Error Code Diagnosis Contents Description of error Automatic FL Display Remarks HOME Cam gear/gear Cam gear does not move to For CD changer unit (CRS1). assembly abnormal “HOME” position under Press [SINGLE CHANGE] on main unit following conditions for next error.
Page 24
SA-AK750GCP · Only the first 5 errors will be memorized (in backup memory). The subsequence error shall be ignored and not memorize. For system with EEPROM as memory backup,memory space in EEPROM is neccesary. 2. To display all error code memorized In CRS1 Self-Diagnostic mode, press [SINGLE CHANGE] to display subsequence error code.
SA-AK750GCP 10 Assembling and Disassembling 10.1. Caution Special Note: This model uses a new CD changer unit CRS1. In this following section does not contain the necessary disassembly & assembly information for the CD changer unit (CRS1) except the disasembly & assembly of traverse unit. Kindly refer to the original service manual for the CD changer unit.
SA-AK750GCP 10.2. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing. To assemble the unit, reverse the steps shown in the chart as below.
SA-AK750GCP 10.4. Disassembly of Top Cabinet Step 1 Remove 3 screws on both sides on top cabinet. Step 2 Remove 5 screws at the rear. Step 3 Lift the sides of top cabinet outwards. Step 4 Push the top cabinet backwards to release catches.
SA-AK750GCP Step 4 Lift the CD changer unit upwards to remove it. · Disassembly of Mecha Chassis Step 5 Remove 2 screws. Step 6 Remove the Mecha Chassis. Note: For disassembly & assembly of traverse unit, please refer to section 10.16 of this service manual.Please refer to original Service Manual for the Disassembly and Assembly of the CD Changer Unit (CRS1).
Page 30
SA-AK750GCP Step 2 Detach cable CN2810 at Main P.C.B.. Step 3 Detach FFC cables (CN2801 & CN2805) at Main P.C.B.. Step 4 Remove rear panel.
SA-AK750GCP 10.9. Disassembly of Power P.C.B. · Follow the (Step 1) - (Step 5) of Item 10.4 · Follow the (Step 1) - (Step 4) of Item 10.5 · Follow the (Step 1) - (Step 4) of Item 10.6 · Follow the (Step 1) - (Step 3) of Item 10.7 Step 1 Remove the 5 screws on Power P.C.B..
SA-AK750GCP Step 3 Remove up the heat sink sub assembly (with IC5501). Step 4 Remove screw and IC clip. Step 5 Remove IC5501 from the sub assembly. Caution: During assembly of the heat sink sub assembly (with IC5501) all soldering points is touch-up to avoid dry- joints.
SA-AK750GCP Step 5 Remove the front panel unit. Note: Ensure 2 claws located at the bottom chassis is seated into the 2 slots at bottom of front panel at 2 catches (one on each side) of bottom chassis to be aligned to front panel’s slot.
SA-AK750GCP Step 3 Remove Deck P.C.B. Step 2 Desolder wire at deck motor terminals. 10.16. Disassembly of Traverse Unit · Follow the (Step 1) - (Step 5) of Item 10.4 · Follow the (Step 1) - (Step 4) of Item 10.5 Important notes: Ensure all the trays are in the “STOCK”...
SA-AK750GCP Step 3: Remove the traverse unit as arrow shown. · Assembly of Traverse Unit Step 2: Push the traverse slide plate as arrow shown to lock the traverse unit. Step 1: Turn over the unit and install the traverse unit.
Page 39
SA-AK750GCP 10.17.1. Replacement of Pinch Roller and Head Block...
Page 40
SA-AK750GCP 10.17.2. Replacement of Motor, Capstan Belt A, Capstan Belt B, and Winding Belt...
SA-AK750GCP 10.19. Disassembly of cassette lid · Follow the (Step 1) - (Step 4) of Item 10.4 · Follow the (Step 1) - (Step 4) of Item 10.5 · Follow the (Step 1) - (Step 5) of Item 10.10 · Follow the (Step 1) - (Step 3) of Item 10.14 Step 1 Lift up the lever upward, open the cassette deck.
Page 43
SA-AK750GCP Step 2 Push the lever upward and open the cassette lid. Remove the cassette tape. Note: Follow 10.19 Disassembly of cassette lid (Step1) to (Step 3). Remove the cassette tape.
SA-AK750GCP 11 Service Fixture and Tools Service Tools Extension FFC (A) Deck P.C.B. - Main P.C.B. REEX0485 (14 Pins) 12 Service Positions Note: For description of the disassembly procedures, see the Section 10. 12.1. Checking and Repairing of Main P.C.B.
SA-AK750GCP 13 Procedure for Checking Operation of Individual Parts of Deck Mechanism Unit 13.1. Operation Check with Cassette Tape 1. Pull up the EJECT lever using a rubber band. (Fig. 6) 2. Supply DC5V to MOTOR. (→ MOTOR rotates.) (Fig. 5) 3.
SA-AK750GCP 14 Measurement And Adjustments 14.1. Cassette Deck Section 14.1.1. Requirements · Test tape (QZZCFM) (QZZCWAT) · Normal blank cassette tape (QZZCRA) · Digital frequency counter · Oscilloscope · Electrical voltmeter · Headphone jack output jig (Fig 8) 14.1.2. Setting of Unit ·...
Page 50
SA-AK750GCP Fig. 10 Fig. 11 14.1.5. Bias Voltage Check 1. Connect an electrical voltmeter. (Fig 12) (Fig 9 for location of test points) 2. Set the function to “TAPE” position. 3. Insert a normal blank cassette tape (QZZCRA). 4. While pressing and holding down [REC( )] button, press [TAPE( )] button to pause the recording mode.
SA-AK750GCP 15 Voltage and Waveform Chart Note: Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point, because it may differ from an actual measuring value due to difference of Measuring instrument and its measuring condition and product itself.
SA-AK750GCP 16 Wiring Connection Diagram JK2803 9 ..1 CN3601 H5104 CN2810 TUNER MOTOR PACK CN2809 POWER P.C.B. SOLDER SIDE CN2801 MAIN P.C.B. SOLDER SIDE RIGHT SPEAKERS TO CRS1 JK5101 CN3200 (CN1) LEFT SPEAKERS CN2808 SUBWOOFER...
SWITCH PROCESSOR/ TO MAIN CN7002 CN2801 (1/2) DIGITAL FILTER 3.3V 3.3V 3.3V 3.3V D/A CONVERTER MUTE PC1 4 CN7002 CN2801 [CH1] LCH OUT 3.3V TO MAIN CN7002 CN2801 (2/2) RCH OUT MUTE PC2 2 [CH2] SA-AK750GCP CD SERVO BLOCK DIAGRAM...
: AM SIGNAL LINE : FM/AM SIGNAL LINE : USB SIGNAL LINE : FM SIGNAL LINE : AUX SIGNAL LINE : TAPE PLAYBACK SIGNAL : TAPE RECORD SIGNAL LINE ( ) Indicates the Pin No. of Right Channel. SA-AK750GCP DECK/DECK MECHANISM BLOCK DIAGRAM...
FROM DECK Q2501 D2503 LM.1 LEVEL METER CONTROL SWITCH ASPDA ASPCLK IDCDET Q2942 FAN MOTOR ON/OFF SWITCH TO FAN D2947 Q2943 FAN SUPPLY FROM POWER CONTROL SWITCH Q2949 Q2948 D2946 DC DETECT DC DETECT SWITCH SWITCH SA-AK750GCP MAIN 1/2 DIAGRAM...
Page 60
QR3105 QR3106 Q2803 SWITCH SWITCH IC4000 C0DBZGC00067 RESET (MICRO-P) 3.3 REGULATOR SWITCH Q3601 STBY SWITCH Q2950 D2936 DECK SUPPLY DVREF CONTROL SWITCH IC2872 C0CBAHG000011 AV REGULATOR IC Q2950 DECK SUPPLY CONTROL SWITCH 3.3V D2811 D2813 D3400 SA-AK750GCP MAIN 2/2 DIAGRAM...
VR6511 VOLUME TO MAIN (1/2) JK6751 M.PORT S6201-S6207 TO MAIN (2/2) JK6551 HEADPHONE TO MAIN (1/2) SUB PANEL CIRCUIT S6301-S6309 VR6491 +VREF MIC VOLUME +VREF TO MAIN (2/2) S6106-S6108 S6101-S6105 QR6457 MOT10V DRIVE QR6460 SUB PANEL P.C.B SA-AK750GCP PANEL DIAGRAM...
FAN ON/OFF SWITCH SWITCH D5126 TO MAIN (1/2) Q5111 Q5101,Q5110 +15V REGULATOR Q5102 Q5108,Q5109 CURRENT CONTROL SWITCH TO TRANSFORMER Q5112,Q5114 Q5113 CURRENT STABLISER CURRENT LMIITER 11V REGULATOR SWITCH IC5101 TO MAIN C0DAZYY00005 (2/2) REGULATOR IC D5130 5.6V 3.3V SA-AK750GCP POWER DIAGRAM CTRL...
SA-AK750GCP 18 Notes Of Schematic Diagram (All schematic diagrams may be modified at any time with : CD Signal line the development of new technology) : Tape Record Signal line Notes: S971: Mode switch. : Tape Playback Signal line S972: Half switch.
SA-AK750GCP 19.2. (B) Main Circuit SCHEMATIC DIAGRAM - 2 MAIN CIRCUIT : TAPE PLAYBACK SIGNAL LINE : FM/AM SIGNAL LINE : MAIN SIGNAL LINE : AUX SIGNAL LINE : MIC SIGNAL LINE : +B SIGNAL LINE : CD SIGNAL : TAPE RECORD SIGNAL LINE...
SA-AK750GCP SCHEMATIC DIAGRAM - 3 MAIN CIRCUIT : +B SIGNAL LINE : TAPE RECORD SIGNAL LINE : MAIN SIGNAL LINE : MIC SIGNAL LINE C3711 R3720 MIC_MIX R2335 R2331 R2334 R3700 W587 C2333 C3700 REC_L C3704 R3706 C2331 Q2317,Q2417 REF_L...
Page 70
SA-AK750GCP SCHEMATIC DIAGRAM - 4 MAIN CIRCUIT : FM/AM SIGNAL LINE : MAIN SIGNAL LINE : AUX SIGNAL LINE : USB SIGNAL LINE : +B SIGNAL LINE : CD SIGNAL LINE W658 D2811 B0ADCJ000020 R2894 R2121 3.3k TO MAIN SECTION (1/4) C2121 +3.3V...
Page 71
SA-AK750GCP SCHEMATIC DIAGRAM - 5 MAIN CIRCUIT : AUX SIGNAL LINE : USB SIGNAL LINE : +B SIGNAL LINE : MAIN SIGNAL LINE : MIC SIGNAL LINE TO MAIN SECTION (2/4) IDCDET 0.1u C2940 Q2942 R2940 B1ACKD000006 820k FAN MOTOR ON/OFF SWITCH...
SA-AK750GCP 20.4. (D) Sub Panel P.C.B. & (I) USB P.C.B. (Side A & B) SUB PANEL P.C.B (REPV0131B) USB P.C.B (REPV0101A) JW6001 D6462 (VOL. LED) S6304 S6305 R 6 3 0 2 R 6 3 0 3 ( T U N E R )
SA-AK750GCP 22 Terminal Function of IC's 22.1. IC7001 (MN6627954MA) Servo Processor,Digital Signal Processor/Digital filter and D/A Converter Pin No. Mark Function Pin No. Mark Function DRAM address signal O/P 11 IREF Reference I/P DRAM address signal O/P 9 PLLF PLL Loop Filter Terminal (Phase...
SA-AK750GCP 22.2. IC7002 (BA5948FPE2) IC 4CH Drive Pin No. Mark Function Pin No. Mark Function Motor Driver 92 Input Motor Drive (3) reverse - action output Turntable Motor Drive Signal (“L”:ON) Motor Drive (3) forward - action output Motor Drive (1) Input...
Page 90
SA-AK750GCP Pin No. Mark Function /Reset_SW CD Limit Switch Input for the most Inner Point (Active Low) HOME_SW Home Switch for CRS1 CD_RST CD Reset output CLOSE_SW CLOSE switch for CRS1 OPEN_SW Open switch for CRS1 CRS1 motor CW CRS1 motor CCW...
SA-AK750GCP 24 Replacement Parts List Notes: · Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used. When replacing any of these components, be sure to use only manufacturer’s specified parts shown in the parts list.
Page 96
SA-AK750GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks RXQ0470-2 PLUNGER ASS’Y Q1316 2SD09650RA TRANSISTOR RMC0061 PACK SPRING Q1317 B1ABGC000005 TRANSISTOR RXF0061-1 FLYWHEEL F ASS’Y Q2142 B1ABCF000176 TRANSISTOR RXG0040 FF RELAY GEAR ASS’Y...
Page 97
SA-AK750GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks D2938 B0EAKM000117 DIODE S5950 K0ABLB000003 SW VOLTAGE SELECTOR D2939 B0EAKM000117 DIODE S6101 EVQ21405RJ SW AC IN D2946 B0ADCJ000020 DIODE S6102 EVQ21405RJ...
Page 98
SA-AK750GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks L5603 G0B9R5K00001 CHOKE COIL JACKS L5604 G0B9R5K00001 CHOKE COIL L6501 G0C100JA0052 INDUCTOR JK2803 K2HA204B0153 JK AUX L6502 G0C100JA0052 INDUCTOR JK5101 K4AZ08B00005...
Page 99
SA-AK750GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks W634 ERJ8GEY0R00V CHIP JUMPER W1103 ERJ3GEY0R00V CHIP JUMPER W635 ERJ3GEY0R00V CHIP JUMPER W5162 ERJ6GEY0R00V CHIP JUMPER W636 ERJ3GEY0R00V CHIP JUMPER W5505...
Page 100
SA-AK750GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R957 ERJ2GEJ222X 2.2K 1/32W R2172 D0GB822JA008 8.2K 1/16W R971 ERJ2GEJ102X 1K 1/32W R2173 D0GB472JA041 4.7K 1/16W R972 ERDS2TJ821T 820 1/4W R2181...
Page 101
SA-AK750GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R2429 D0GB822JA007 8.2K 1/16W R2828 D0GB473JA041 47K 1/16W R2431 D0GBR00JA008 0 1/16W R2829 D0GB473JA041 47K 1/16W R2433 D0GB153JA007 15K 1/16W R2830...
Page 102
SA-AK750GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R3711 D0GB473JA008 47K 1/16W R5502 D0GB562JA007 5.6K 1/16W R3712 D0GB473JA008 47K 1/16W R5503 D0GB562JA007 5.6K 1/16W R3720 D0GBR00JA008 0 1/16W R5504 D0GB562JA007 5.6K 1/16W...
Page 103
SA-AK750GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R6632 ERD2FCVG470T 47 1/4W C1108 F2A1C100A147 10 16V R6751 D0GB332JA007 3.3K 1/16W C1109 F2A1H3R3A145 A 3.3 R6752 D0GB152JA008 1.5K 1/16W C1110...
Page 104
SA-AK750GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C2263 ECA1HM010BV 1 50V C2706 ECA1HAK010XB 1 50V C2271 F1H1A154A001 0.15 10V C2721 F2A1C101A180 100P 16V C2272 ECJ1VB1C823K 0.082 16V C2722 ECJ1VB1H103K 0.01 50V...
Page 105
SA-AK750GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C5157 F1H1H103A219 0.01 50V C5426 ERJ3GEY0R00V 0 1/16W C5159 F1H1H103A219 0.01 50V C5427 ECQV1H474JL3 0.47 50V C5171 ECA1JM102E 1000 63V C5428 ECJ1VB1H104K 0.1 50V...