Table of Contents
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JEI Solutions Ltd
SAFETY INSTRUCTIONS
AND OPERATORS MANUAL
FOR
DRILLING MACHINE
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UNIT 30 NEWHALLHEY BUSINESS PARK, NEWHALLHEY RD, RAWTENSTALL, ROSSENDALE,
LANCASHIRE BB4 6HR
Tel. +44 1706 229490, fax. +44 1706 830496
www.jeiuk.com
e-mail:
sales@jeisolutions.co.uk
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Related Manuals for JEI MAGBEAST HM40
Summary of Contents for JEI MAGBEAST HM40
- Page 1 JEI Solutions Ltd SAFETY INSTRUCTIONS AND OPERATORS MANUAL DRILLING MACHINE UNIT 30 NEWHALLHEY BUSINESS PARK, NEWHALLHEY RD, RAWTENSTALL, ROSSENDALE, LANCASHIRE BB4 6HR Tel. +44 1706 229490, fax. +44 1706 830496 www.jeiuk.com e-mail: sales@jeisolutions.co.uk...
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Page 2: Table Of Contents
MACHINE TEST CERTIFICATE ....................- 25 - 10. WARRANTY CARD ........................- 26 - BEFORE YOU START WORK WITH THE MACHINE, PLEASE READ THESE INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATIONS. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 2 -... -
Page 3: General Information
2 inch steel, in one pass and with precision not otherwise attainable without heavy stationary equipment. The MAGBEAST HM40 machine is capable of milling 40 mm holes through 2 inch plate what is totally unique for an electromagnetic drill of that size and weight. -
Page 4: General Safety Advice
In all cases always use a safety chain/strap /see drawing 1/. The safety chain mustn't be loose! To avoid this situation the safety chain should be wrapped around the element it is hooked to. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 4 -... - Page 5 Check whether any of the parts are broken and that all the parts are fastened properly. Make sure to maintain proper conditions affecting work of the machine. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 5 -...
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Page 6: Standard Equipment
Before every positioning, wipe working surface with coarse-grained sandpaper. Please keep all recommendations. 3. STANDARD EQUIPMENT MAGBEAST HM40 comes in a standard equipment set which consists of: metal box - 1 pc drilling machine - 1 pc... -
Page 7: Start Up And Operation
A few types of holes that can be done with a milling cutter Basically milling cutters are designed to make through holes. On occasions when there is a need for an overlapping hole pilot should not be used. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 7 -... - Page 8 Raise the drive and the slide (1) up using the lever (3); b) Raise the guard in order to attain access to the arbor (4) screws (5). c) Loosen the screws (5); d) Remove the arbor (4). 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 8 -...
- Page 9 2. Raise the guard in order to attain access to the arbor (4) screws (3). 3. Loosen the screws (3); Remove the milling cutter (6) and the pilot (5) from the arbor socket (4). 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 9 -...
- Page 10 To move machine into next drilling spot, stop the motor as described above and push the mains switch to the position. Drawing 4. View of the machine HM40 HMhmHMMAGBEAST CAUTION: READ THE WHOLE INSTRUCTION MANUAL BEFORE ATTEMPTING TO START UP 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 10 -...
- Page 11 Warning: The cooling system can only be used when drilling machine is in vertical position. In other positions additional external source of cooling should be used, for example: a coolant bottle with a long nozzle or JEI Turbo Endurance + spray/paste - Check working condition of cooling system.
- Page 12 7, detailed guide is supplied by manufacturer of used drilling tools. The graph is just a general guide and the shown dependence applies to average structural steel. One 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 12 -...
- Page 13 “O” (It causes the motor off, the magnet still holds). To move on the machine to drill in another place you should stop the motor and then push on the main switch in position “I”. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 13 -...
- Page 14 While working in difficult access areas as well as left-handed operator, there’s a possibility to change location of the pinion with spoke handles to the other side of drilling machine. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 14 -...
- Page 15 MAGBEAST HM40 JEI SOLUTIONS LTD 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 15 -...
- Page 16 Slide the drive and the slider (1) up using lever (2), c) Disconnect the cooling conduit ending (3) and the coolant coupling (4) found in the cooling ring (5). d) Take off the cooling system. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 16 -...
- Page 17 7. slide the slider up and down and if necessary, tighten or loosen screws at the height where problems with moving the slider occur, 8. tighten counter nuts (5) when screw has been put into position (using a hexagonal key) Please keep all recommendations. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 17 -...
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Page 18: Technical Data
Machine speeds /under load/ 440 rpm Electromagnetic base 84x168x41,5 mm Length of the power cord 3,0 m Total weight 12,7 kg Noise level above 85 dB 0C – 40C Surrounding temperature 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 18 -... - Page 19 Relationship between machine speed and twist drill diameter The twist drill diameter Rotary speed [inch] [mm] [rpm] 0,20÷0,63 5÷16 Detailed PARTS LIST of Drilling Machine MAGBEAST HM40 is available at www.jeiuk.com or e-mail service@jeisolutions.co.uk 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 19 -...
- Page 20 JEI SOLUTIONS LTD 5.2 Replacement of motor brushes: For the MAGBEAST HM40 drill, the state of the carbon brushes should be monitored every 100 working hours. Replacement of motor brushes should take place when the machine is turned off and the power cable is disconnected from the power grid! 1.
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Page 21: Maintenance And Service
Damaged machine parts to be exchanged only to original parts. New spare parts order: required to enter the code or send the damage part with information about type of drilling machine and power supply. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 21 -... - Page 22 - work should be terminated immediately and the machine should be sent to service for inspection as soon as possible. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 22 -...
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Page 23: Electrical Diagram
MAGBEAST HM40 JEI SOLUTIONS LTD 7. ELECTRICAL DIAGRAM 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 23 -... -
Page 24: Ce Declaration Of Conformity
EN 50144-1, EN 55014 and satisfies safety regulations of guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC Rawtenstall, 2011-01-26 ___________________________ Managing Director 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 24 -... -
Page 25: Machine Test Certificate
1000 V and frequency 50 Hz Resistance of the protective circuit [Ω] The above-mentioned product meets the requirements of safe usage as prescribed in standard IEC-745 Name of tester ____________________ Quality Control ____________________ 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 25 -... -
Page 26: Warranty Card
Date of Production .......... Serial No ..........Quality Control: ......................Date of Purchase: ......................Signature of Seller: ………………………………………………………………………….. 5.2 (20130122) Operators manual for Drilling Machine Magbeast HM40 - 26 -...
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