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Summary of Contents for Morgana Major
- Page 1 Major Major PAPER FOLDING MACHINE OPERATORS MANUAL United Kingdom Morgana Systems Limited Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399 Website: www.morgana.co.uk ISSUE 8 March 2008 SERIAL No. 901376KKAF ONWARDS 90-103...
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Page 2: Table Of Contents
SAFETY Do’s & Don’ts THE ‘MAJOR’ Labeled Photograph QUICK START CHART (METRIC) QUICK START CHART (IMPERIAL) QUICK START GUIDE MORGANA ‘MAJOR’ OPERATOR INSTRUCTIONS Side Lay Paper Gate Suction Opening Setting the ‘Short Suck’ or ‘Long Suck’ mode of operation Setting the Vacuum Bleed... - Page 3 Major INDEX MORGANA ‘MAJOR’ OPERATOR INSTRUCTIONS (CONTINUED) Roller Adjustment Sensor Cleaning Folding Plates - Maintenance FOLDING TIPS & TROUBLE SHOOTING Sheets Difficult to Feed Double Sheet Feeding Fold is not Square or Consistent Paper will not Stack Consistently Paper will not Deflect when using One Fold or Perforating...
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Page 4: Introduction & Specification
Major INTRODUCTION AND SPECIFICATION Major is a registered trade mark of Morgana Systems Ltd. The Morgana Major is designed to be used in today’s environment of document production, the Morgana Major can be used by non skilled personnel by following this easy to use operators guide. There are very... -
Page 5: Safety Do's & Don'ts
Major Safety Do’s & Don’ts Safety Do’s & Don’ts Do - read this operator manual fully before operating the machine. Do - operate with the designated AC current only. Use an exclusive outlet, as overloading may cause fire or an electric shock. -
Page 6: Labeled Photograph
F IXE D S IDE L AY Major PAPER FOLDING MACHINE PAPER Page 6... - Page 7 Major BLANK PAGE FOLDER Page 7...
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Page 8: Quick Start Chart (Metric)
QUICK START CHART (METRIC) Major PAPER SIZE FOLD PLATE RESET POSN TYPE SWITCH PULSE STREAM BOTTOM LETTER PULSE STREAM BOTTOM HALF PULSE STREAM BOTTOM DOUBLE PARALLEL PULSE ONLY BOTTOM CONCERTINA PULSE ONLY BOTTOM ENGINEERING PULSE ONLY BOTTOM GATE Fold Plate Setting Figures are for Guidance Only. Final Adjustment is Likely to be Required, Dependant on Speed etc. -
Page 9: Quick Start Chart (Imperial)
Major QUICK START CHART (IMPERIAL) Major PAPER SIZE FOLD PLATE RESET POSN TYPE SWITCH 11x17 5½x8½ 8½x11 8½x14 PULSE 2.795 3.615 4.630 5.625 STREAM 2.780 3.620 4.630 5.595 BOTTOM LETTER 4.240 5.475 7.035 8.510 PULSE STREAM BOTTOM HALF 4.240 5.455 7.000... -
Page 10: Quick Start Guide
QUICK START GUIDE: 1. Set the paper gate gap (knob B) to two thickness of the paper to be folded. 2. Place the paper to be folded onto the loading table against the fixed side lay. 3. Unclamp the moving side lay (knobs A) and slide up against the side of the paper but allow approximately a 1/2 mm or 1/64 inch gap between the moving side lay and the paper. -
Page 11: Morgana 'Major' Operator Instructions
SETTING THE 'SHORT SUCK' OR 'LONG SUCK' MODE OF OPERATION. The Morgana ‘Major’ can be set to a 'Short Suck' mode of operation, which improves the feed of A4 sheets (in landscape orientation), and also improves the feed of sheets smaller than A4. -
Page 12: Setting The Speed
SETTING THE SPEED. (Speed setting dial ‘R’) 0 = Slow (Use for Delicate Paper and accuracy) 3 = Recommended Perforating Speed 10 = Fast (Use for Medium Weight Paper) Note:- Use setting number 6 for normal use. AIR DISTRIBUTION KNOB (D) Depending on the length of the sheet, the air distribution knob (D) should be rotated to supply the air to the correct ports as follows - Position 1 - This is for short sheets A5 or 8"... -
Page 13: Roller Tilt
Major Roller Tilt Lever (AA) should always be set in the '0' (square) position. To adjust folding out of square you can move the roller assembly in the + or - direction by releasing knobs (Y) and moving lever (AA) always re-tighten Knobs (Y). -
Page 14: Deflect
Deflect The second (short) fold plate has the ability to be shut off into a deflect position to enable single folds to be achieved without removing the fold plate from the machine. To set the plate to deflect, first ensure that the tilt is set at zero, then after releasing the lock knob (H), keep winding the dial (J) to minimum length until it stops, then tighten the lock (H). -
Page 15: Reset Switch (W)
Major Reset Switch (W) This switch has two functions: · To set the type of feed, either pulse or stream · To zero the total and batch counts The switch has three positions: · Operating the switch upwards will zero the total count and if part way through a batch, it will reset the batch count. -
Page 16: Plug-In Perforator
PLUG-IN PERFORATOR The plug in perforator unit is used for perforating scoring and when folding card cover stock. Remove the second fold plate and fit the catch tray in position by hooking it over the opening for the second fold plate. The plug in perforator unit then locates the same as the fold plate and again, take care not to twist when fitting into position. - Page 17 Major SCALE PERFORATOR STRIPPER PERFORATOR BLADE UPPER TYRE AND HUB ASSEMBLIES FRAME PAD UPPER PERF SHAFT LOWER PERF SHAFT DRIVE HUB ANVIL LOWER HUBS (SOLID) EDGE OF SHEET RECOMMENDED PERFORATOR SET - UP SCORER SCALE UPPER PERF SHAFT UPPER TYRE AND HUB ASSEMBLIES FRAME PAD 1.0mm...
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Page 18: Setting Perforators
SETTING PERFORATORS Upper and lower hubs can be positioned on the shaft by unscrewing the 2mm-grub screw. Slide the hub with the blade attached along, the shaft into position to correspond to the work using the scale as a guide. For example, to perforate 20mm from the edge of an A4 sheet, you would set the blade at 190mm (210 minus 20). -
Page 19: Illustration Of Plug-In Perforator
Major FOLDER Page 19... -
Page 20: Folding Card
FOLDING CARD For best results, the card material should always be printed cross grain as this causes less resistance when folding. Pre scoring of card stock is also recommended By using the plug in perforator unit to deliver card, the problem of the stock curling will be minimised. -
Page 21: Roller Adjustment
Major ROLLER ADJUSTMENT The unique fold roller design of your Morgana Major will fold most paper stocks without the need for adjustment. If you have a requirement to fold very delicate or thicker stock or re- feeding to produce a cross-fold the fold roller gap can be easily adjusted as follows: - 1. -
Page 22: Sensor Cleaning
SENSOR CLEANING The sensors, that detect and count the sheets, are located on the end of the ball holder just next to the fold roller unit. If the counter is failing, the sensors can be accessed for cleaning by removing the roller assembly as described above. Clean by using a soft brush or damp cloth. -
Page 23: Folding Tips & Trouble Shooting
Major FOLDING TIPS AND TROUBLE SHOOTING: SHEETS DIFFICULT TO FEED Check that you have not got too many sheets in the feeder. Heavy-coated stock will not feed as high a pile as for example 80-gsm copier paper. Make sure the moving side lay is not pushed in too tightly against the paper. Similarly, if the moving side lay is set too far away from the paper stack, this will allow the air to escape instead of blowing through the paper. -
Page 24: Paper Will Not Stack Consistently
PAPER WILL NOT STACK CONSISTENTLY: Make sure the feed is consistent before attempting adjustments to the stacker. Set the stacking roller position as described in the manual. Sometimes a small repositioning of the roller will improve the stacking. If the paper is too curly when being delivered, place the catch tray and plug in perforating unit with blades disengaged into position and deliver out the back. -
Page 25: No Power To Machine
The main switch will cut out if you have a paper jam or overlap is indicated. FOLD ROLLER REPLACEMENT: Your Morgana Major has been designed to make fold roller replacement an easy and low cost operation. Your local sales agent will be able to supply you with a complete replacement roller assembly which allows you to change the roller assembly yourself as described in the roller assembly removal section of this manual. -
Page 26: Dispatch Kit
(EEC) DISPATCH KIT 9-95-07 (USA) ITEM PART NUMBER DESCRIPTION 90-103 OPERATORS MANUAL - Major 90-018 ROLLER CLEANING KIT 78-007 BACK STOP ASSEMBLY 1 - 99 - 35 ANVIL SET 1 - 99 - 41 PERFORATING SET - 56T - SLITTING... -
Page 27: Accessories & Options
Major ACCESSORIES & OPTIONS ITEM PART NUMBER DESCRIPTION 6 - 99 - 05 SCORING SET - TYPE A 6 - 99 - 06 SCORING SET - TYPE B 1 - 99 - 10 PERFORATING SET - 20T SLITTING 1 - 99 - 11... -
Page 28: Recommended Spares
RECOMMENDED SPARES DESCRIPTION PART No. 601-021 MAGNETIC ACTUATOR 606-028 FOOT - Black 606-030 SCALLOP KNOB - Black 607-022 TWIN GRIP TIMING BELT TIMING BELT 607-025 607-026 TIMING BELT TIMING BELT 607-027 ‘O’ RING 609-011 609-013 ‘O’ RING ‘O’ RING 609-014 609-023 ‘O’... - Page 29 Major RECOMMENDED SPARES DESCRIPTION PART No. 95-112 CHOKE ASSY. - PM63 - 3.5A 95-129-01 PLUNGER & SPRING ASSY 95-132 HOSE - Air Seperation HOSE - Vacuum 95-133 96-028-02 FOLD ROLLER ASSEMBLY - Standard 96-049-02 FOLD ROLLER ASSEMBLY - Bottom 96-031...
- Page 30 Technician Maintenance It is recommended that your Morgana Major is fully serviced at least once every six months by a factory trained Service Engineer. PAPER Page 30...
- Page 31 Major PRODUCT RECYCLING & DISPOSAL European Union Disposal Information for Commercial Users Application of this symbol on your equipment is confirmation that you must dispose of this equipment in compliance with agreed national Procedures. In accordance with European legislation end of life electrical and electronic equipment subject to disposal must be managed within agreed procedures.
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