The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.
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CLASS 1. A specially instructed person should servicing operation of the apparatus. LABEL CHECK CDJ-800MK2 WYXJ5 and KUCXJ : Types Only for RLFXJ (DRW2308) (DRW2248) Additional Laser Caution 1.
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To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. CDJ-800MK2...
• Power cord ..............1 • Audio cable ..............1 • Control cable ..............1 • Forced eject pin (housed in a groove in the bottom panel)... 1 NOTE: Specifications and design are subject to possible modification with-out notice. CDJ-800MK2...
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Accessories Power Cord Audio Cable Forced Fject Pin (ADG7021 : KUCXJ) (VDE1064) L=1.5m (housed in a groove in (ADG7097 : RLFXJ) the bottom panel) (DEX1008) (ADG1154 : WYXJ,RLFXJ) Control Cord (XDE3063) L=1 m CDJ-800MK2...
For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING KUCXJ & RLFXJ types only WYXJ & RLFXJ type only KUCXJ type only CDJ-800MK2...
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Label See Contrast table(2) Pad B DHA1556 Pad C DHA1557 Pad D DHA1558 (2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following: CDJ-800MK2/ CDJ-800MK2/ CDJ-800MK2/ Mark No. Symbol and Description KUCXJ WYXJ5 RLFXJ >...
2.2 EXTERIOR SECTION Refer to "2.3 CONTROL PANEL SECTION". 31x4 33x4 9-(b) Refer to "2.4 SLOT-IN MECHANISM SECTION". 46x4 CDJ-800MK2...
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Silicon Lubber D5 L DEB1456 Screw IPZ30P100FTC Bottom Cushion S4 DEC2506 Heat Sink DNG1102 (2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following: CDJ-800MK2/ CDJ-800MK2/ CDJ-800MK2/ Mark No. Symbol and Description KUCXJ WYXJ5 RLFXJ >...
Cleaning paper : GED-008 RLYB CN12 (Pickup) RLYB CN16 (Loading Motor) Grease GYA1001 RLYB CN14 (Stepping Motor) (ZLB-PN397B) Note: The TM. Assy 03-S is supplied only in assembly form, not as a single part. To MAIN CN102 (Spindle Motor) CDJ-800MK2...
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DNK4371 Gear Holder SV DNK4372 Clamper 04 Assy DXB1859 Screw BPZ20P060FTC Floating Rubber (SI) VEB1351 Float Base 04 Assy DXB1838 Spacer POR (T3) DEB1566 Vessel Cushion A DEC2852 Vessel Cushion B DEC2853 Vessel Cushion C DEC2854 Front Sheet DED1132 CDJ-800MK2...
FLAC_J 3PIN DATA Cntrol CDJ-800MK2 has two MPU, MPU (MAIN), DISPLAY-MPU (DFLB). One controls CORE BLOCK, Another is Top panel about DISPLAY, LED, VOLUME, S ACIN ASSY RESET IC and X'TAL have on the MAIN ASSY too. It has two MEMORY. One 64MB sized SDRAM, Another is 8MB sized FLASH MEMOR About POWER BLOCK, Please refer to POWER DELIVERY MAP.
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DWG1623 VYNIL IC501 DISPLAY (MASK) RESET IC 16.00MHz SLIDER V501 DATA FL JOGB ASSY DWG1625 R to R 13PIN DATA Cntrol (DFLB). ISPLAY, LED, VOLUME, SW, JOG, etc. JFLB ASSY DWG1624 Rotation Detect 8MB sized FLASH MEMORY. Y MAP. CDJ-800MK2...
3.5 MAIN (1/3) and RLYB ASSYS MAIN ASSY (DWG1622) (TS) (TS) (TS) (RF) (RF) (RF) (RF) (RF) (RF) (TS) (TS) (TS) CDJ-800MK2...
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(TS) : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE (RF) (RF) (RF) (RF) (TD) (TD) (TS) (TS) CN1901 to LOADING MOTOR to STEPPER MOTOR RLYB ASSY (DWX2602) : The Power supply is shown with the marked box. CDJ-800MK2...
3.7 MAIN ASSY(3/3) MAIN ASSY (DWG1622) CDJ-800MK2...
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(Ana) (Ana) : The Power supply is shown with the marked box. (Data) : AUDIO DATA (Digital) (Ana) : AUDIO Lch OUT (Analog) : DATA AUDIO OUT (Digital) CDJ-800MK2...
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SECB ASSY (DWR1309) REGB ASSY (Data) (Data) (Data) (Data) (Data) : AUDIO DATA (Digital) : The Power supply is shown with the marked box. CDJ-800MK2...
3.9 DFLB, JACK and KSWB ASSYS DFLB ASSY (DWG1623) (Data) (Data) (Data) CDJ-800MK2...
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KSWB ASSY (DWS1386) JACK ASSY (DWG1626) (Ana) (Ana) : The Power supply is shown with the marked box. (Data) : PANEL DATA (Digital) (Ana) : AUDIO Lch OUT (Analog) : DIGITAL AUDIO OUT (Digital) CDJ-800MK2...
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: The Power supply is shown with the marked box. : The Power supply is shown with the marked box. SLDB ASSY (DWS1387) SLDB ASSY (DWS1387) SLMB ASSY (DWS1388) SLMB ASSY (DWS1388) JOGB ASSY (DWG1625) JOGB ASSY (DWG1625) CDJ-800MK2...
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Conditions: At the time of power on, a - b : 370 msec a - c : 636 msec without a disc loaded a -d : 1 182 msec Reset clear e - a : 70 msec 3.3 V 3.3 V 3.3 V 3.3 V CDJ-800MK2...
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Conditions: At the time of power on, without a disc loaded a - b : 69 msec a - c : 442 msec a - b : 1 256 msec a - b : 680 msec a - c : 1 318 msec b - c : 373 msec CDJ-800MK2...
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• The MPU polls the audio DSP and DAC in a fixed cycle. • The intervals of a cycle are 3 msec for playback of a CD-DA, and 10 msec for playback of a signal for MP3. Between musical pieces Power ON PLAY start CDJ-800MK2...
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- b : 169.5 msec Conditions: At the time of power on, a - c : 679.7 msec Conditions: During playback without a disc loaded a - d : 1 186.4 msec Expansion A Expansion B Expansion C Expansion D Power ON CDJ-800MK2...
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V: 5.0 V/div. H: 2 msec/div. CH3 : JSDO V: 5.0 V/div. H: 2 msec/div. CH4 : JSCLK V: 5.0 V/div. H: 2 msec/div. Conditions: With a disc loaded, during playback Expansion A Expansion B Expansion C Expansion D CDJ-800MK2...
Note that the result of measurement of a waveform comprising many AC-current components will vary from tester to tester. Conditions of measurement: Play back Track 2 of the STD-905 Test Disc from Pioneer. • For the IC mounted on the SECB Assy, measurement is performed with loads at the downstream stages lifted.
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Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) 0–1.8 1.9–2.2 1–4.5 1–4.5 1.6–1.8 0.5–0.7 0.5–0.7 0.5–0.7 0.7–0.9 0.7–0.9 0.5–0.7 0.4–0.7 0.6–0.9 0.4–0.8 0.5–0.7 0.5–0.7 0.5–0.7 0.8–1.0 0.6–0.8 0.5–0.8 0.5–0.8 CDJ-800MK2...
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1.2–1.5 0.8–1.1 0.5–0.7 0.5–0.8 IC309 TC7SET08FUS1 0.5–0.8 Pin No. Voltage (V) IC703 BD00KA5WFP Pin No. Voltage (V) 0.4–0.7 0.8–1.0 0.5–0.7 IC310 TC7WU04FU 0.5–0.8 Pin No. Voltage (V) IC704 NJM2880U1-05 Pin No. Voltage (V) IC304 BU4230G Pin No. Voltage (V) CDJ-800MK2...
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Voltage (V) Pin No. Voltage (V) -2.7 -6.1 -7.0 -5.7 IC052 TC7S04FU Pin No. Voltage (V) IC057 BA50BC0WFP Pin No. Voltage (V) 1.4–1.8 REGB ASSY IC091 BA00BC0WCP-V5 Pin No. Voltage (V) IC092 BA00BC0WCP-V5 Pin No. Voltage (V) 11.2 11.2 CDJ-800MK2...
Symbol In PCB Symbol In Schematic Part Name Diagrams Diagrams C E B Capacitor Connector Transistor B C E SIDE A Transistor with resistor B C E Field effect SIDE B Chip Part P.C.Board transistor Resistor array 3-terminal regulator CDJ-800MK2...
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SIDE A IC53 IC54 IC61 IC58 IC50 ATTENTION CAUTION SECB REMPLACER LE IC LINK REPLACE IC LINKS AS MARKED. COMME INDIQUE. DWR1309 MFD.BY LITTELFUSE INC. DE CHEZ LITTELFUSE INC. W701 CONTACT SIDE CN53 IC59 IC60 W452 V+6B (DNP2132-C) CN53 CN301 CDJ-800MK2...
4.5 AC IN ASSYS SIDE A SIDE A ACIN ASSY T AL NEUTRAL W500 W501 FU8001 RISK OF FIRE - REPLACE FUSE W498 DWR1429 MARKED. W497 DWR1430 W496 DWR1431 LIVE W495 DWR1432 POWER SW ACIN PRIMARY FU8001 W8001 LITTELFUSE INC. 21801.6 (DNP2132-C) CDJ-800MK2...
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SIDE B SIDE B ACIN ASSY NEUTRAL LIVE POWER SW 2.NEUTRAL ADD SOLDER 1.LIVE 220-240V ACIN 3.NEUTRAL 2.220-240V 1.110-120V 100-110V PRIMARY (DNP2132-C) CDJ-800MK2...
4.8 KSWB ASSY SIDE A SIDE A KSWB ASSY KSWB DWS1386 S1501 PLAY D1504 D1503 S1502 D1502 D1501 W516 W505 W506 S1506 S1505 SEARCH-F SEARCH-R W502 W499 S1504 S1503 T-SEARCH-F W489 T-SEARCH-R W478 CN1502 CN502 (DNP2132-C) CDJ-800MK2...
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SIDE B SIDE B KSWB ASSY PLAY Q1502 Q1502 KSWB DWS1386 Q1501 Q1501 SEARCH-F SEARCH-R T-SEARCH-F T-SEARCH-R (DNP2132-C) CN1502 CN1502 CDJ-800MK2...
REPLACE IC 3.JBK MFD.BY LITTELFU 4.JXSTB 5.JSDO 6.JSCLK ATTENT 7.TCH 8.VLDD 9.JOG1 REMPLACER LE I 10.GNDD COMME INDIQUE 11.JOG2 12.GNDD DE CHEZ LITTELF 13.V+5V V601 W135 W122 VLDJ VLDJ C601 W123 W121 W120 VLDJ CN601 CN601 CN1601 Production code CDJ-800MK2...
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SIDE A AUTION IC603 PLACE IC LINKS AS MARKED. D.BY LITTELFUSE INC. ATTENTION DWG1624 Q604 MPLACER LE IC LINK MME INDIQUE. JFLB CHEZ LITTELFUSE INC. IC601 GNDD Q603 Q602 W126 1.TCH W119 2.NC Q601 3.GNDD SHEET SW code (DNP2133-D) CDJ-800MK2...
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SIDE B JFLB ASSY DWG1624 GNDD 3.GNDD 2.NC 1.TCH CN602 0 1 2 3 (DNP2133-D) CDJ-800MK2...
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω 562 x 10 5621 RN1/4PC 5 6 2 1 7 7 7 7 LIST OF HOLE PCB ASSEMBLIES CDJ-800MK2/ CDJ-200MK2/ CDJ-800MK2/ Mark Symbol and Description KUCXJ WYXJ5 RLFXJ 1..MOTHER ASSY...
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7 7 7 7 PCB PARTS LIST FOR CDJ-800MK2 UNLESS OTHER WISE NOTED Mark No. Description Part No. Mark No. Description Part No. C161–C164, C307, C309, C312 CKSRYB104K16 C314, C318, C319, C322–C335 CKSRYB104K16 MAIN ASSY C339–C348, C350–C355 CKSRYB104K16 C358, C359, C361, C363, C366...
Goes out the ring B of JOG-FL when the volume position is less than the center. And SLIDER VOLUME light it when it is more than the center. To decrease To increase the load the load JOG Check Mode : CANCEL POWER OFF CDJ-800MK2...
All FL lights up All LED lights up MEMORY MEMORY EJECT EJECT CUE/LOOP CALL < CALL < CUE/LOOP CALL > CALL > REVERSE REVERSE TOUCH SENSOR TOUCH SW JOG rotating to FWD JOG > JOG rotating to REV < JOG CDJ-800MK2...
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It is necessary to make it rotate top speed to 7.0 or more times to measure the rotation fall time required. When it carries out continuously several times, the time which took the average with a part for greatest ever 4 time is displayed 2nd henceforth. Measurement which absorbed variation can be performed by performing this. CDJ-800MK2...
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The product does not judge whether they are inferior goods at the time of service. Eject A disk is ejected. Mode Change If the MASTER TEMPO button is pushed into player operation mode, MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode." CDJ-800MK2...
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If the MASTER TEMPO button is pushed into "player operation mode", MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode." ∗ When you rise at a step in test mode, please input a command in order of "Servo All Off", "Focus On", and "Spindle Kick, Tracking On." CDJ-800MK2...
However, the program is stored in FLASH-ROM of a player microcomputer, and has structure transmitted to each processor from a player microcomputer at the time of a power supply ON. • How to upgrade the software of the microcomputer AUTO CDJ-800Mk2 POWER QUICK RETURN FL Display...
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∗ CAUTIONT There is a function which carries out the memory of the CUE/LOOP point for the 800 maximum disks in this machine. If an error history is cleared, since all CUE/LOOP memories will also be cleared simultaneously, please take great care about use in this mode. CDJ-800MK2...
C303 chip. Replace the the Reset IC (IC304) resets the MPU (IC301) C303. If the symptom is not ameliorated, replace properly. The Reset IC is normal if resetting is the IC304. canceled about 70 msec after the power is turned on. CDJ-800MK2...
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DISPLAY MPU (IC501) between the DISPLAY MPU and the DATA-FL is and the DATA-FL (V501) are normal. suspected. Soldering touchup is needed. If the symptom is not ameliorated after soldering touchup, replace the DATA-FL. CDJ-800MK2...
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DATA (or JOG)-FL display.") Black dots or stains appear on some parts of the FL display afer Display Check mode of Service mode is entered. Impurities in the FL tube are the cause. For amelioration, replace the DATA-FL or JOG- CDJ-800MK2...
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MAIN Assy MAIN Assy If audio muting remains deactivated, check chip level is high between musical pieces and at the fracture on the line or cable connection. time of power on and low during CD playback, the terminal is normal. CDJ-800MK2...
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Also check for loose connection of connectors. x Check the voltage of each section on the MAIN Assy MAIN Assy. c Replace the MAIN Assy. MAIN Assy CDJ-800MK2...
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• During loading-in: Duty 0 % • During loading-out: Duty changes from 100 %, 25 %, then to 75 %. c Check the voltage at the MPU (IC301), FPGA MAIN Assy (IC302), IC105 (TC7W04), and the driver IC (IC102). CDJ-800MK2...
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Check if the 7 V power is supplied to Pin 32 of MAIN Assy IC102. v Check if the signal output from the FOO MAIN Assy MAIN Assy terminal on the MAIN Assy oscillates centered around 1.65 V. CDJ-800MK2...
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After the CUE point setting, ameliorated after touching up the solder with a wait at least 5 seconds and turn the power off soldering iron, replace the FLASH IC. then back on. Check if the CUE point is called. CDJ-800MK2...
Service mode. To which the cause is rate measured in Test Operation mode of attributed, disc or player, must be judged first. Service mode is high." For measuring, play back the lead-in point indicated in the error code by listening the sound. CDJ-800MK2...
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E-8709 COMMUNICATION ERROR See "E8709" error. E-9101 MECHANICAL TIME OUT • E910190: Abnormality in the disc-loading mechanism (timeout) Player Follow the procedures described in "The error rate measured in Test Operation mode of Service mode is high." CDJ-800MK2...
If it is a program area, it accuracy after power on. jump-backs to TOC area. Search the first tune Play (mute off) As CD-DRIVE is same as CDJ-200, CDJ-800MK2' Function is as same it too. CDJ-800MK2...
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SW of the JOG section. Remove the one screw. Remove the five screws. Remove the bottom plate. MAIN Assy Bottom plate Bottom view Bottom view Spacer Spacer Diagnosis Remove the four screws. MAIN Assy Bottom view CDJ-800MK2...
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SW of the JOG section. CN102 Remove the one screw. Remove the five screws. Remove the bottom plate. Bottom view Remove the control panel section. Control panel section Bottom plate Bottom view Spacer Spacer CDJ-800MK2...
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Remove the four float springs G5. Remove the slot-in mecha. section. Direction of the dampers when attaching them When attaching the dampers, place them so that their projections (large) face front. Projection (large) Float spring G5 To the front Damper Slot-in mecha. section CDJ-800MK2...
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Be careful not to lost earth spring. Rear view Mecha. plate Unhook the four hooks. Disconnect cables, as required. Remove the traverse Assy 03-S. Unhook the four hooks. Remove the slot-in mecha. SV Assy. Traverse Assy 03-S Replace Slot-in mecha. SV Assy CDJ-800MK2...
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Before shipment, be sure to clean the pickup lens, using the following cleaning materials: Cleaning liquid : GEM1004 Flexible cable for pickup Cleaning paper : GED-008 Hook Hook Hook Pickup lens Flexible cable Hook for spindle motor Flexible cable for stepping motor Rear / Bottom view CDJ-800MK2...
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SW spring 25 CN600 JOG section Spacer Spacer Bottom view Unhook the three hooks. Disconnect the connector. Remove the JOG A and JOG Bs. Remove the four screws. Remove the JFLB Assy. CN1601 JOG B JOG A JOGB Assy JFLB Assy CDJ-800MK2...
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Adhere the cushions to the right and left of the engraved arrows (←) (12 positions in total) on the sheet SW. ×9 Roller A Assy SW ring ×8 Roller B Assy SW cushion HH48/2 Engraved arrow SW cushion HH48/2 Sheet SW JOG holder CDJ-800MK2...
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Main beam input. To be connected to PIN diode D. FPI1 Main beam input. To be connected to PIN diode B. Subbeam input. To be connected to PIN diode F. Subbeam input. To be connected to PIN diode E. CDJ-800MK2...
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Audio data output. Which bit is first (MSB first or LSB first) can be selected, using a command. LR channel clock output. L ch: "L", R ch: "H" The output polarity can be inverted, using a command. LRCK 100 DOUT Digital-out output CDJ-800MK2...
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29-36,38-45 Selector Switch Input/Output Erase Voltage Buffers Generator State Control BYTE Command RESET Program Voltage Register Generator Data Latch Chip Enable Output Enable Logic Y-Decoder Y-Gating Low Vcc Timer Detector Address X-Decoder Cell Matrix Latch A18 to A0 1-8,16-25,48 CDJ-800MK2...
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QSPI select 1 TEST2 Structural test SDRAM_CS1 SDRAM chip select out 1 SDATA1_BS1/GPIO9 MemoryStick/SD SDRAS SDRAM RAS SDCAS SDRAM CAS SDWE SDRAM write enable SDLDQM SDRAM LDQM GPIO5 General purpose i/o QSPI_CS0/GPIO29 QSPI chip select 0 QSPI_DOUT/GPIO26 Qspsi data out CDJ-800MK2...
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3.3 Volt PLL GND PLLPADVDD – 3.3 Volt PLL VDD PLLCOREGND – 1.8 Volt PLL analog supply-GND H11 PLLCOREVDD – 1.8 Volt PLL analog supply-VDD H12 IDE-DIOW/GPIO14 ide diow H14 CRIN crystal H13 IDE-DIOR/GPIO13 IDE DIOR G11 IDE-IORDY/GPIO16 IDE IORDY CDJ-800MK2...
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Audio interfaces serial clock 3 RXD1 / GPI27 First UART receive data input CS1 / GPIO58 Static chip select l / gpio l CORE-GND – CORE-GND CORE-GND – CORE-GND Static address A1 TIN1/GP1O23 Timer l in Static address A2 CDJ-800MK2...
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TC7S04FU (SECB ASSY : IC52) • INVERTER IC (Logic IC) Block Diagram Pin Function No. Pin Name I/O Pin Function − Non connection NC 1 IN A Input − Ground IN A 2 OUT Y Output − Power supply GND 3 OUT Y CDJ-800MK2...
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CRC arithmetic circuit (CCITT) (Polynomial : X M16C/60 series16-bit CPU core Memory Watchdog timer (Note 1) (15 bits) DMAC INTB (Note 2) (2 channels) Multiplier (Note 1) ROM size depends on microcomputer type. (Note 2) RAM size depends on microcomputer type. CDJ-800MK2...
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Pin Function – Not used (ground) TCH/REL Volume input (A/D conversion port) For VINYL SPEED ADJUST MODEL2 Model setting 2 Distinguish between CDJ-800MK2, CDJ-1000MK3 and DVJ-1000. MODEL1 Model setting 1 – O Not used (non connection) JOG1 Pulse period measurement processing –...
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Ground (for A/D conversion port) 97 MODEL Power supply 5 V DVD destination seeting − 98 VREF Reference voltage (for A/D conversion port) − 99 AVcc Power supply 5 V (for A/D conversion port) 100 – Power supply 5 V CDJ-800MK2...
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No. Pin Name I/O Pin Function A OUTPUT O Output A A -INPUT Input A- A +INPUT Input A+ − Power supply - B +INPUT Input B+ B -INPUT Input B- B OUTPUT O Output B − Power supply + CDJ-800MK2...
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GCLK: User I/O or global clock buffer VCCO: Output voltage supply for bank bank input CONFIG: Dedicated configuration pins JTAG: Dedicated JTAG port pins VCCINT: Internal core voltage supply (+1.2V) N.C.: No unconnected pins in this package 10 GND: Ground VCCAUX: Auxiliary voltage supply (+2.5V) CDJ-800MK2...
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Delay Single-ended Standards IFF1 using V ICLK1 Differential Standards I/O Pin from Adjacent IFF2 ICLK2 Input Path Note : All IOB signals communicating with the FPGA's internal logic have the option of inverting polarity. Figure 1: Simplified IOB Diagram CDJ-800MK2...
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2. The index i can be 6, 7, or 8, depending on the slice. In this position, the upper right-hand slice has an F8MUX, and the upper left-hand slice has an F7MUX. The lower right-hand and left-hand slices both have an F6MUX. Figure 6 : Simplified Diagram of the Left-Hand SLICEM CDJ-800MK2...
• To set to time display, press the TIME MODE/AUTO CUE button. Back cue 6. Display Cue point sampler 7. FOLDER SEARCH buttons (← , →) 27. SEARCH buttons ( During MP3 playback, layered CD-ROM folder search will be per- formed in the designated direction. CDJ-800MK2...
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When a commercially available miniplug cord (or the accessory con- trol cord) is used to connect this jack to the same jack on another CDJ-800MK2, recorded data such as cue points and loop points can be copied from one player to the other .
This display shows the Beats-Per-Minute (BPM) of the currently play- ing track (detection range 70 to 180 BPM). The automatic BPM coun- ter may be unable to compute the correct BPM for some tracks. 63. Master tempo indicator (MT) Lights when the master tempo function is ON. CDJ-800MK2...
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• Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Position to be cleaned Cleaning tools Cleaning tools Remark Remark Pickup leneses Cleaning liquid : GEM1004 Refer to "2.4 SLOT-IN MECHANISM SECTION" , "7.1.5 DISASSEMBLY SECTION". Cleaning paper : GED-008 CDJ-800MK2...
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PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T –...
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Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω → 562 × 10 → 5621 ............RN1/4PC 5 6 2 1 CONTRAST TABLE CDJ-800MK2/WAXJ5 and CDJ-800MK2/KUCXJ are constructed the same except for the following : Part No. Ref. Mark Symbol and Description CDJ-800MK2 CDJ-800MK2 Remarks...
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PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2002 T-ZZR OCT.
The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.
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IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER DIODE CHARACTERISTICS LASER OF CLASS 1. MAXIMUM OUTPUT POWER: 5 mW SERVICING OPERATION OF THE APPARATUS WAVELENGTH: 780 – 785 nm S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON.
[ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: 1. Product safety You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
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CONTENTS SAFETY INFORMATION............................2 1. SPECIFICATIONS .............................6 2. EXPLODED VIEWS AND PARTS LIST......................8 2.1 PACKING ..............................8 2.2 EXTERIOR SECTION ..........................10 2.3 CONTROL PANEL SECTION........................12 2.4 SLOT-IN MECHANISM SECTION ......................14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..................16 3.1 BLOCK DIAGRAM............................16 3.2 OVERALL WIRING DIAGRAM .........................18 3.3 MAIN ASSY(1/2)............................20 3.4 MAIN ASSY(2/2)............................22 3.5 AC IN, TRNS, SECB and REGB ASSYS....................24...
1. SPECIFICATIONS 2. Audio section 1. General Frequency response .........4 Hz to 20 kHz System ......Compact disc digital audio system Signal-to-noise ratio ....115 dB or more (JEITA) Power requirements ......(KUCXJ)AC 120 V, 60 Hz Distortion ..........0.006% (JEITA) Power requirements ....(WYXJ)AC 220 -240V, 50/60 Hz Power consumption ..........
2. EXPLODED VIEWS AND PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
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PACKING parts List Mark No. Description Part No. Mark No. Description Part No. Sheet RHX1006 > AC Power Cord See Contrast table(2) Push Rod DEX1008 Control Cord PDE-319 Audio Cord VDE1052 Pad A DHA1555 Operating Instructions See Contrast table(2) Packing Case See Contrast table(2) Polyethylene Bag Z21-038...
2.2 EXTERIOR SECTION Refer to "2.3 CONTROL PANEL SECTION". WYXJ type only 15 16 Refer to "2.4 SLOT-IN MECHANISM SECTION". CDJ-800...
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EXTERIOR SECTION parts List Mark No. Description Part No. Mark No. Description Part No. 25P F•F•C/60V DDD1223 MAIN Assy DWG1563 AC IN Assy See Contrast table(2) NSP 21 Silicon Rubber D5 L DEB1456 TRNS Assy DWR1364 Bottom Cushion S4 DEC2506 SECB Assy DWR1361 Bottom Plate P...
2.4 SLOT-IN MECHANISM SECTION Paint grease the inner surface of the wall. Grease (ZLB-PN397B) Paint on side of axle. Grease Grease (ZLB-PN397B) (ZLB-PN397B) Paint grease the inner Paint grease the inner surface of the wall. surface of the wall. Dyefree Dyefree (ZLX-ME413A) (ZLX-ME413A)
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SLOT-IN MECHANISM SECTION parts List Mark No. Description Part No. Connector Assy DKP3522 Spacer Por (T3) DEB1566 Float Base S4 Assy DXB1772 Front Sheet DED1132 Vessel Cushion A DEC2455 Vessel Cushion B DEC2456 Clamp Spring DBH1374 Guide Spring DBH1375 SW. Lever Spacer (Pet) DEC2420 Clamp Magnet DMG1009...
3.2 OVERALL WIRING DIAGRAM SLMB ASSY (DWS1322) LOADING MOTOR ASSY-S DXX2510 CD MECHANISM (DXA-DA114) 1/2- MAIN ASSY (DWG1563) AKP7032 (KUCXJ) BKP1046 (WYXJ) AC POWER CORD (KUCXJ : ADG7021) (WYXJ : ADG1154) AC IN ASSY TRNS ASSY (KUCXJ : DWR1366) (DWR1364) (WYXJ : DWR1363) REGB ASSY...
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Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". KSWB ASSY (DWS1321) SLDB ASSY (DWS1323) SECB ASSY (DWR1361) MFLB ASSY (DWG1564) JFLB ASSY (DWG1565) JOGB ASSY (DWG1566) CDJ-800...
3.3 MAIN ASSY(1/2) DSS1139 ONLY DESIGNER USER ONLY DESIGNER USER (AD) (AD) (AD) (AD) CDJ-800...
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MAIN ASSY (DWG1563) (AD) (RF) : RF SIGNAL ROUTE (AD) : AUDIO DATA SIGNAL ROUTE : DIGITAL OUT SIGNAL ROUTE : FOCUS SERVO SIGNAL ROUTE : TRACKING SERVO SIGNAL ROUTE TO CD MECHANISM CDJ-800...
3.4 MAIN ASSY(2/2) MAIN ASSY (DWG1563) (AD) CDJ-800...
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(AD) CN53 : AUDIO SIGNAL ROUTE (AD) : AUDIO DATA SIGNAL ROUTE : DIGITAL OUT SIGNAL ROUTE : The power supply is shown with the marked box. CDJ-800...
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SLMB ASSY (DWS1322) KSWB ASSY (DWS1321) CN55 KSWB ASSY Switches S1503 : TRKB S1504 : TRKF S1501 : SCNB S1502 : SCNF S1505 : CUE S1506 : PLAY F G H : The power supply is shown with the marked box. CDJ-800...
3.7 JFLB, SLDB and JOGB ASSYS JFLB ASSY (DWG1565) CDJ-800...
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SLDB ASSY (DWS1323) SLDB ASSY Switches S1554 : EJECT S1553 : VINYL S1552 : TEMPO S1551 : MT JOGB ASSY (DWG1566) : The power supply is shown with the marked box. I J K CDJ-800...
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Waveforms MAIN ASSY IC118-28 pin (RFO) IC118-14 pin (TEO) IC110-12 pin (SBOK) V: 500mV/div. H: 100nS/div. V: 0.5V/div. H: 1mS/div. V: 5V/div. H: 1mS/div. • Mode: STD • Mode: SR IC118-25 pin (ARF) IC113-1 pin (T+) 905 play Single jump (reverse side only) V: 500mV/div.
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Voltages MAIN ASSY IC110 (TC9495F-P) IC112 (PD3442A8) IC117 (XCA56367PV150) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3 0-3.3...
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MAIN ASSY MAIN ASSY IC109 IC118 (TA2153FN) IC119 (LA6565) IC102 (PDC101A) IC104 (PE8001A) (K4S281632C-TC1H) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) 0-3.3 0-3.3...
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MFLB ASSY JFLB ASSY IC501 (PD3848A) IC502 (UPD16306B) IC601 (UPD16306B) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) 0-42 0-31 0-42 0-31 0-42 0-31 0-42 0-31 0-42...
4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.
4.2 AC IN and TRNS ASSYS SIDE A SIDE A AC IN ASSY NEUTRAL FU101 _A_V NEUTRAL RISK OF FIRE - REPLACE AC IN FUSE DWR1359 MARKED DWR1363 /KUC/J/WY/NK LIVE DWR1365 DWR1366 LIVE POWER SW ACIN PRIMARY (DNP2036-B) TRNS ASSY CAUTION REPLACE IC LINKS...
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SIDE B SIDE B AC IN ASSY NEUTRAL NEUTRAL AC IN LIVE LIVE 2.NEUTRAL MANUAL SOLDER 1.LIVE POWER SW 3.NEUTRAL 2.220-240V ACIN 1.110-120V PRIMARY (DNP2036-B) TRNS ASSY ATTENTION REMPLACER LE IC LINKS COMME INDIQUE. DE CHEZ LITTELFUSE INC. IC23 IC24 IC25 TRNS CN22...
4.3 SECB, REGB and SLMB ASSYS SIDE A SIDE A SECB ASSY REGB ASSY REGB DWR1362 JA51 1.V+7B 2.GND 3.V+5D 4.V+11B 5.V+7 6.GND (DNP2036-B) (DNP2036-B) CN51 CN22 SLMB ASSY SLOTSW SLOTSW CN1901 3.LPS2 2.GNDD 1.LPS1 (DNP2036-B) IC59 IC57 Q54 Q53 IC56 D E G CDJ-800...
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SIDE B SIDE B SECB ASSY REGB ASSY (DNP2036-B) CN51 CN22 SLMB ASSY SLOTSW SLOTSW 3.LPS2 2.GNDD 1.LPS1 (DNP2036-B) (DNP2036-B) IC59 IC57 Q54 Q53 IC56 D E G CDJ-800...
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SIDE B JOGB ASSY C1602 D1601 R1603 C1601 R1602 JOGB R1601 DWG1566- (DNP2037-B) WARNING VR1551 ADCT THIS PRODUCT CONTAINS LEAD IN SOLDER AND CERTAIN V5AD ADCT ELECTRICAL PARTS CONTAIN CHEMICALS WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER,BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
5. PCB PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples.
7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 SERVICE MODE 1. Service Mode Summary This unit is controlled with two microcomputers. One microcomputer performs the button input and indication of FL and LED (display section), and the other microcomputer drives the player (player section). Test mode is prepared in each microcomputer.
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3. Confirmation Mode of the Operation with the Player being Simple Connect the remote control unit (RU-V101) to DATA IN/OUT terminal of the Rear panel, and confirms the operation. These commands test a mechanism and servo system mainly. Therefore, DJ function such as scan or tempo does not work. Prepare only a command that searches arbitrary music and playback the audio.
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(Pause) Pauses at the position. (Eject) In the playback state or stop state, perform the disc eject. (Audio Play) Audio playbacks the arbitrary music. It is necessary for this command that Player is set up beforehand. Please execute (Play) first. (Reject) Stop by the command.
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4. Version confirmation mode Confirm the software version of each microcomputer. • Symptom of the microcomputer software version of the display section Turn the power on while pressing the [MEMORY] and [TRACK-SEARCH-REV] buttons, then two figures character is displayed at the track number display section. This shows a version. (First edition is as 10) •...
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Chart of a remote control unit function of CDJ-800 * Caution in the remote control unit use: Please connect to the DATA IN/OUT terminal before turning the power on. REJECT PAUSE PLAY Stop Pause Play STILL/STEP Invalidity – MULTI-SPEED + Invalidity SCAN Invalidity...
7.1.2 POWER ON SEQUENCE Power ON IC112 (System Control CPU) Reset release pin 63 IC102 (ASIC) Reset release pin 91: H IC501 (Display CPU) Reset release pin 18: H IC117 (Audio DSP) Reset release pin 44: H IC110 (Servo DSP) Reset release pin 100: H IC117 (Audio DSP) Program download Tracking and focus offset adjustment Spindle extra kick...
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GOOD OR BAD JUDGEMENT METHOD OF THE PICKUP 1. LD current : 20 to 80mA TYP : 40 to 50mA Measure both end of R249 on the MAIN Assy in the play state. (Fig. 1) There must be the value that divided the measured value with 23.5 Ω within the numerical value mentioned above. 2.
7.1.3 DISASSEMBLY MAIN Assy CD Mechanism Remove three screws to remove the Bottom Plate M. Remove three screws to remove the Bottom Plate M. Remove four screws to remove the Bottom Plate P. Bottom Plate M Short land Remove a screw. Bottom View Remove four screws.
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Control Panel Section JOG Section Remove five screws. Release a Cord Clamper. Disconnect a flexible cable. Remove six screws. CN500 Bottom View Bottom View Unhook three hooks. Remove the JOG B and JOG A. Remove a screw. Rear View JOG A JOG B Remove the Control Panel Section.
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Caution in Sheet SW Installation Caution in Roller A Assy Installation Be careful not to bend and fold the Sheet SW. Apply a grease to the shaft bearing section of JOG Holder side and SW Ring side. Confirm that the dust or trash does not adhere to pasting side (Apply it to two places for roller one.) (JOG Holder).
7.2 PARTS 7.2.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. ÷ List of IC PD3442B8, PD101A, NJM2374AM, NJM2870F05 PD3442B8 (MAIN ASSY : IC112) • SYSTEM CONTROL Microcomputer ÷...
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• Pin Function µ t i c t i r l a i l a i l l o l a i l a i l l o l l o n i l CDJ-800...
8. PANEL FACILITIES 8.1 PANEL FACILITES 7 Front Panel 2 3 4 5 8 9 10 2 DIGITAL OUT MODE switch (DJ/NORMAL) 1. TIME MODE/AUTO CUE button (*) This switch is located on the unit's rear panel. TIME MODE: When set to DJ, the DIGITAL OUT connector Each time this button is pressed, the time display changes outputs audi odata alone.
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5 RELOOP/EXIT button (*) 16 TEMPO control slider (*) 6 Display Slide the knob towards you (+) to increase the tempo and 7 POWER switch (OFF—/ON _) slide it away from you (-) to decrease it. This switch is located on the rear panel of the unit. 17 Jog Dial Display 8 CUE/LOOP MEMORY button (*) 18 Jog dial (+FWD/-REV) (*)
7 DisPlay 51 TRACK number display Displays TRACK numbers. 60 Playback address display 52 Auto cue indicator (A. CUE) Indicates elapsed playback time and remaining playback Lights when auto cue is on. time in an easy to grasp 1-track full scale bar graph. 53 QUICK RETURN indicator ÷...
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PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T –...
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If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON.
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Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω → 562 × 10 → 5621 ............RN1/4PC 5 6 2 1 CONTRAST TABLE CDJ-800MK2/NKXJ and CDJ-800MK2/KUCXJ are constructed the same except for the following : Part No. Ref. Mark Symbol and Description CDJ-800MK2 CDJ-800MK2 Remarks...
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Symbol and Description Remarks DWR1430 DWR1429 AC Inlet 1P XKP3042 XKP3041 DFLB ASSY DWG1646 and DWG1623 are constructed the same except for the following : Part No. Mark Symbol and Description Remarks DWG1623 DWG1646 R573, R574, R575 RS1/16S561J RS1/16S271J CDJ-800MK2...
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