Honda NSS300 Instructions For Use Manual
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Honda NSS300 Instructions For Use Manual

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NSS300 / A
NSS300
D
NSS300A
D
1
13K04D01
© Honda Motor Co., Ltd. 2013
http://www.motorcycle.in.th

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  • Page 1 NSS300 / A NSS300 NSS300A 13K04D01 © Honda Motor Co., Ltd. 2013 http://www.motorcycle.in.th...
  • Page 2 FOREWORD INDEX ENGINE GROUP FRAME GROUP PART NUMBER INDEX PART NAME INDEX http://www.motorcycle.in.th...
  • Page 3 http://www.motorcycle.in.th...
  • Page 4 We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. Initial version issue date April 10, 2013 Honda Motor Co., Ltd. 2013.04.10 http://www.motorcycle.in.th...
  • Page 5 Reference with “Illustrated index” How to refer to the part information Reference with “Part number index” Reference with “Part name index” 2013.04.10 http://www.motorcycle.in.th...
  • Page 6 Reference number • Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Honda color code Description Assemblies • Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their in- dividual parts can also be obtained.)
  • Page 7 When the parts were revised Abbreviations used in the parts catalogue Be sure to check the serial number!! RIGHT is “L.” stands abbreviated as “R.” for LEFT * “L.” or “R.” in the description of a part stands for the LEFT hand side or the RIGHT hand side.
  • Page 8 Part block and serial number check Color label attachment position check Engine parts Throttle body Frame parts Part block parts Colored parts E-2~ E-22 F-1~ Required Engine serial Throttle body Frame serial Color label serial number serial number number number Check point 2013.04.10...
  • Page 9 Applicable Applicable Area Model Type engine frame throttle body code serial No. serial No. identification No. England European MLHNF04A*D5000001~ direct sales NSS300 NF04E2000001~ GQBHA A France Korea MLHNF04K*D5000001~ Australia MLHNF04U*D5000001~ England European MLHNF04B*D5000001~ direct sales NSS300A France NF04E2000001~ GQBHA A...
  • Page 10 Color label • When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle. • When ordering a colored part, use the color chart in the instruction for use of parts catalogue. VFR800FIW R-157 R157...
  • Page 11 Color chart • When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code. NSS300 (NSS300 MODEL NSS300D Asteroid Pearl...
  • Page 12 NSS300 (NSS300 MODEL NSS300D Asteroid Pearl Seal COLOR black himalayas silver Applicable model metallic white metallic Applicable Ref. CODE NH-A35M NH-A87P NH-A14M block Initial Final Name of colored parts Basic part No. NHA35 NHA87 NHA14 applicable applicable model model 16 HOLDER, HANDLE PIPE UPPER...
  • Page 13 10 COVER, RR. BODY UPPER 83751-K04-930 F-15 11 COVER, RR. GARB RAIL 84150-K04-930 F-15 12 EMBLEM 86831-K04-930 F-48 13 EMBLEM, HONDA 86101-K04-930 F-48 14 FENDER SET, FR. 61000-K04-970 F-11 15 GARNISH SET, SCREEN 64300-K04-930 F-12 16 HOLDER, HANDLE PIPE UPPER 53131-K20-900 2013.04.10...
  • Page 14 Basic part No. NHA35 NHA87 NHA14 applicable applicable model model 17 MARK, COMBINED ABS 61105-KVZ-660 F-48 18 MARK, HONDA 87125-MCN-850 F-48 19 PANEL, L. FLOOR SIDE 83801-K04-930 F-15 20 PANEL, R. FLOOR SIDE 83701-K04-930 F-15 21 SEAT COMP., DOUBLE 77200-K04-930...
  • Page 15 Fuel hose, general purpose hoses and vinyl hose • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part name, or use the catalogue below.
  • Page 16 Vinyl tube Vinyl tube Vinyl tube Bulk part Bulk part Bulk part Standard part Standard part Standard part Inner Outer Inner Outer Inner Outer Bulk part No. Bulk part No. Bulk part No. Length Length Length dia- meter dia-meter dia- meter dia-meter dia- meter dia-meter...
  • Page 17 General purpose hoses General purpose hoses Bulk part Bulk part Inner Inner Standard part No. Bulk part No. Standard part No. Bulk part No. Length Length diameter diameter (mm) (mm) 95005-11xxx-3x 95005-11001-30M 11.0 95005-45001-10M 95005-45xxx-4x <95005-45003-10M> 95005-11xxx-5x 95005-11001-50M 11.0 <95005-45008-10M> 95005-12001-10M 95005-12xxx-1x 12.0...
  • Page 18 • Bulk part number of fuel hose, general purpose hose and vinyl hose. (Example) 9 5 0 0 1 - 7 5 0 0 1 - 5 0 M Bulk part number: Refers to the bulk part. Marking code (hose type): (fuel hose and general purpose hose) Change code (for added hose): (Vinyl hose) •...
  • Page 19 Editorial style FLAT RATE SERVICE TIME The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ Flat rate service time (FRT) means the standard time required to installation, adjustment, inspection/measuring, and other work) are service a MC, which is listed in this manual to help the dealers listed collectively in the list in the preface, classified according to the...
  • Page 20 * When FRT is not presented, please calculate wages based on ap- propriate actual work time • The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda Operation not included of FRT vehicles as the standard.
  • Page 21 Explanation of FRT by using an example Indicating work contents that are included in the service (The example may differ from the actual presented items) item. Ref. (Relative ref. Number) Indicating a reference No. whose operation and time are L.O.N. F.R.T.
  • Page 22 Indication mark for the listing of service items that continues to the following page Ref. (Relative ref. Number) L.O.N. F.R.T. Description a) Category codes and classification 111118 CAMSHAFT • • • • • • • • • • • • • • • 4.5 Code Category •...
  • Page 23 Major service items without using spare parts (1) Removal/Installation, (2) Adjustment, (3) Inspection/Measurement, (5) Other work E: Engine, F: Frame * OPERATIONS OTHER THAN REPLACING PARTS (3) Inspection, Measurement (1) Removal and installation Set for the configuration with the parts removed from the vehicle. DESCRIPTION DESCRIPTION 1115A0...
  • Page 24 ENGINE GROUP CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT/VALVE CAM CHAIN CYLINDER/REED VALVE RIGHT CRANKCASE COVER/WATER PUMP E-11 E-12 GENERATOR OIL PUMP STARTER MOTOR 2013.04.10 http://www.motorcycle.in.th...
  • Page 25 ENGINE GROUP E-13 E-16 E-17 LEFT CRANKCASE COVER DRIVE FACE DRIVEN FACE E-17-10 E-19 E-20 TRANSMISSION CRANKCASE CRANK SHAFT/PISTON E-22 THROTTLE BODY 2013.04.10 http://www.motorcycle.in.th...
  • Page 26 FRAME GROUP HEADLIGHT COMBINATION METER MIRROR F-5-1 SWITCH/CABLE FRONT BRAKE MASTER CYLINDER FRONT BRAKE MASTER CYLINDER (NSS300) (NSS300A) F-6-1 REAR BRAKE MASTER CYLINDER(NSS300) REAR BRAKE MASTER CYLINDER REAR BRAKE PIPE(NSS300) (NSS300A) 2013.04.10 http://www.motorcycle.in.th...
  • Page 27 FRAME GROUP F-7-1 F-10 REAR BRAKE PIPE(NSS300A) HANDLE PIPE STEERING STEM/COMBINATION SWITCH (E/ED/F) F-10-1 F-11 F-12 STEERING STEM/COMBINATION SWITCH FRONT FENDER FRONT COVER/METER VISOR (KO/U) F-13 F-14 F-14-10 INNER COVER FLOOR STEP PILLION STEP 2013.04.10 http://www.motorcycle.in.th...
  • Page 28 FRAME GROUP F-15 F-16 F-17 BODY COVER/GRAB RAIL LUGGAGE BOX FRONT FORK F-18 F-20 F-21 FRONT BRAKE CALIPER FRONT WHEEL REAR BRAKE CALIPER F-22 F-24 F-26 REAR WHEEL/SWINGARM SEAT FUEL TANK 2013.04.10 http://www.motorcycle.in.th...
  • Page 29 FRAME GROUP F-28 F-28-10 F-30 AIR CLEANER AIR INJECTION SOLENOID VALVE EXHAUST MUFFLER F-35 F-36 F-37-10 STAND REAR CUSHION FRONT WINKER F-38-10 F-39 F-39-1 REAR COMBINATION LIGHT REAR FENDER(E/ED/F/U) REAR FENDER(KO) 2013.04.10 http://www.motorcycle.in.th...
  • Page 30 FRAME GROUP F-40 F-41 F-42 BATTERY WIRE HARNESS FRAME BODY F-43 F-46 F-47 RADIATOR TOOLS CAUTION LABEL F-48 MARK/EMBLEM 2013.04.10 http://www.motorcycle.in.th...

  • Page 31: Cylinder Head Cover

    CYLINDER HEAD COVER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1111C4 COVER, CYLINDER HEAD ••••••••• 2 1111D2 GASKET, CYLINDER HEAD COVER •• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 12311-K04-930 COVER, CYLINDER HEAD •••••••• 2 12391-K04-930 GASKET, HEAD COVER ••••••••••...

  • Page 32: Cylinder Head

    CYLINDER HEAD Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 111106 HEAD, CYLINDER ••••••••••••••• .INCLUDES: Valve adjust and reface 2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 1111L9A .Replace all intake valve guide add ••••••••••••••••••• 1111M0 GUIDE, EXHAUST VALVE(ONE) ••••...
  • Page 33 CYLINDER HEAD Ref. (Relative ref. Number) L.O.N. F.R.T. Description 10 1141B3 COVER, THERMOSTAT •••••••••••• 12 614130 PLUG, SPARK •••••••••••••••••• 13 617121 SENSOR, OXYGEN ••••••••••••••• 14 6111P8 SUB CORD, OXYGEN SENSOR •••••• 15 6171A9 SENSOR, WATER TEMP ••••••••••• 2013.04.10 http://www.motorcycle.in.th...
  • Page 34 CAMSHAFT/VALVE Ref. (Relative ref. Number) L.O.N. F.R.T. Description 4 111118 CAMSHAFT ••••••••••••••••••••• .INCLUDES: Valve adjustment 5 1111Q4 SPROCKET, CAM •••••••••••••••• (8,9) 1111K8 ARM, INTAKE VALVE ROCKER(ONE) .INCLUDES: Valve adjustment (8,9) 1111K9 ARM, EXHAUST VALVE ROCKER(ONE) .INCLUDES: Valve adjustment 1111L8 ARM, VALVE ROCKER :FOR 1 VEHICLE ••••••••••••••...
  • Page 35 CAMSHAFT/VALVE Ref. (Relative ref. Number) L.O.N. F.R.T. Description +12 1111P3 EXHAUST VALVE SPRING AND/OR STEM SEAL(ONE) •••••••••••••• 1111P3A .Replace all exhaust spring add ••••••••••••••••••••••••• 1111Q2 VALVE SPRING AND/OR STEM SEAL :FOR 1 VEHICLE •••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No.
  • Page 36 CAMSHAFT/VALVE Reqd. QTY Ref. Part No. Description NSS NSS Serial No. Parts catalogue code 300A 16) 14941-KT7-013 SHIM, TAPPET(2.200) ••••••••• 14942-KT7-013 SHIM, TAPPET(2.225) ••••••••• 14943-KT7-013 SHIM, TAPPET(2.250) ••••••••• 14944-KT7-013 SHIM, TAPPET(2.275) ••••••••• 14945-KT7-013 SHIM, TAPPET(2.300) ••••••••• 14946-KT7-013 SHIM, TAPPET(2.325) ••••••••• 14947-KT7-013 SHIM, TAPPET(2.350) •••••••••...

  • Page 37: Cam Chain

    CAM CHAIN Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 110140 CHAIN, CAM ••••••••••••••••••• 2 111130 TENSIONER, CAM CHAIN ••••••••• 111133 LIFTER, TENSIONER •••••••••••• 8 111139 GUIDE, CAM CHAIN ••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 14401-KFB-751...
  • Page 38 CYLINDER/REED VALVE Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1111A5 CYLINDER ••••••••••••••••••••• 2 111102 GASKET, CYLINDER ••••••••••••• 314125 VALVE, PAIR CHECK •••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 12100-K04-930 CYLINDER COMP. •••••••••••••• 2 12191-KTW-901 GASKET, CYLINDER ••••••••••••...
  • Page 39 RIGHT CRANKCASE COVER/WATER PUMP Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 110159 COVER, CRANKCASE :RIGHT •••••• 2 110158 GASKET, CRANKCASE COVER :RIGHT 4 114105 IMPELLER, WATER PUMP ••••••••• 5 114110 MECHANICAL SEAL, WATER PUMP •• 6 1141B0 COVER, WATER PUMP •••••••••••• 7 1141B1 GASKET, WATER PUMP COVER •••••...
  • Page 40 GENERATOR Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 612131 OUTER, STARTING CLUTCH ••••••• 2 613105 ROTOR OR FLYWHEEL •••••••••••• 3 6131A3 STATOR ••••••••••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 28125-HN5-671 OUTER COMP., STARTING CLUTCH 2 31110-K04-931 FLYWHEEL COMP.(MITSUBA) •••••...

  • Page 41: Oil Pump

    E-11 OIL PUMP Ref. (Relative ref. Number) L.O.N. F.R.T. Description (2,3) 113105 PUMP ASSY., OIL •••••••••••••• 4 113111 SPROCKET, OIL PUMP DRIVEN •••• 6 113122 CHAIN, OIL PUMP DRIVE •••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 15100-KTW-900...

  • Page 42: Starter Motor

    E-12 STARTER MOTOR Ref. (Relative ref. Number) L.O.N. F.R.T. Description 2 612120 GEAR, STARTER DRIVEN ••••••••• 4 612125 GEAR, STARTER REDUCTION •••••• (17) 612105 MOTOR, STARTING •••••••••••••• (7,8,9,12) 6121A4 TERMINAL, BRUSH(STARTER) ••••• .NOTE: Same time for two units Reqd. QTY Ref.
  • Page 43 E-13 LEFT CRANKCASE COVER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1101A6 COVER, CRANKCASE :LEFT ••••••• 2 1101P2 COVER, CRANKCASE OUTER :LEFT • 5 1101A3 GASKET, CRANKCASE COVER :LEFT 7 1101H5 ELEMENT, BELT COVER DUCT ••••• (6,9) 1101H4 DUCT, BELT COVER ••••••••••••• 19 2101H8 BEARING, DRIVESHAFT :LEFT COVER SIDE ••••••••••••...
  • Page 44 E-16 DRIVE FACE Ref. (Relative ref. Number) L.O.N. F.R.T. Description 2 2111A0 FACE, DRIVE •••••••••••••••••• (1,6) 2111A4 ROLLER, WEIGHT ••••••••••••••• 5 2111A1 FACE, MOVABLE DRIVE •••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 22011-K04-930 PIECE SET, SLIDE ••••••••••••...
  • Page 45 E-17 DRIVEN FACE Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 2121A0 OUTER, CLUTCH •••••••••••••••• (2,4) 2121A6 WEIGHT SET, CLUTCH ••••••••••• 7 2111B2 BELT, DRIVE •••••••••••••••••• (10,11,14) 2111A2 FACE, DRIVEN ••••••••••••••••• (23,25) 2111A3 FACE, MOVABLE DRIVEN ••••••••• (15,16) 2111A7 SPRING, DRIVEN FACE •••••••••• (21) 2111A8 BEARING, DRIVEN FACE •••••••••...
  • Page 46 E-17 DRIVEN FACE Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 23 91211-KM1-005 SEAL, DRIVEN FACE, 40X47X4 •• 24 91301-K04-930 O-RING, 16.5X1.5 •••••••••••• 25 91352-KM1-003 O-RING, 47X1.9(NOK) ••••••••• 91352-KM1-005 O-RING, 47X1.9(ARAI) •••••••• 26 94001-12200-0S NUT, HEX., 12MM ••••••••••••• 2013.04.10 http://www.motorcycle.in.th...
  • Page 47 E-17-10 TRANSMISSION Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 2101A2 CASE, TRANSMISSION ••••••••••• 2 2101E9 SHAFT, DRIVE ••••••••••••••••• 3 210142 COUNTERSHAFT, TRANSMISSION ••• 4 2101A5 GEAR, COUNTER •••••••••••••••• 5 210170 SHAFT, FINAL GEAR •••••••••••• (11,12) 2101E6 BEARING, FINAL GEAR SHAFT :RIGHT ••••••••••••••••••••••...
  • Page 48 E-19 CRANKCASE Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 110120 CRANKCASE :RIGHT ••••••••••••• .INCLUDES: Engine removal and installation 5 1101L3 ONE WAY VALVE, CRANKCASE ••••• .INCLUDES: Engine removal and installation 6 110115 CRANKCASE :LEFT •••••••••••••• .INCLUDES: Engine removal and installation 1101A2 CRANKCASE :BOTH ••••••••••••••...
  • Page 49 E-19 CRANKCASE Ref. (Relative ref. Number) L.O.N. F.R.T. Description 15 113180 CARTRIDGE, OIL FILTER •••••••• 16 1131B5 SCREEN, OIL FILTER ••••••••••• 17 617198 SENSOR, SPEEDOMETER •••••••••• 18 6111A3 SUB CORD, SPEED SENSOR ••••••• 19 615160 SWITCH, OIL PRESSURE ••••••••• 20 617197 SENSOR, WHEEL SPEED :REAR •••• 28 2101F0 BEARING, DRIVESHAFT :LEFT ••••...
  • Page 50 E-19 CRANKCASE Reqd. QTY Ref. Part No. Description NSS NSS Serial No. Parts catalogue code 300A 21 38515-KTW-900 GUIDE, OIL PRESSURE SWITCH CORD 22 52108-KTW-B00 BUSH, DAMPER •••••••••••••••• 23 90002-KTW-900 BOLT, DRAIN PLUG, 12MM •••••• 24 90002-PA6-003 BOLT-WASHER, 4X8(DENSO) ••••• 25 90019-MGZ-J00 BOSS, OIL FILTER ••••••••••••...
  • Page 51 E-20 CRANK SHAFT/PISTON Ref. (Relative ref. Number) L.O.N. F.R.T. Description (1,3,10) 111103 PISTON RING AND/OR PISTON(ONE) 110145 ROD, CONNECTING(ONE) ••••••••• .INCLUDES: Engine removal and installation 8 1101B5 CRANKSHAFT ••••••••••••••••••• .INCLUDES: Engine removal and installation Reqd. QTY Ref. NSS NSS Serial No. Part No.

  • Page 52: Throttle Body

    E-22 THROTTLE BODY Ref. (Relative ref. Number) L.O.N. F.R.T. Description 617115 SENSOR, THROTTLE ••••••••••••• 7 311132 BODY ASSY., THROTTLE ••••••••• 8 311130 BODY, THROTTLE ••••••••••••••• 9 3111N5 VALVE, IDLE AIR CONTROL •••••• (13,14,16) 311145 INJECTOR, FUEL ••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No.
  • Page 53 HEADLIGHT Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 6161H5 SUB CORD, HEADLIGHT •••••••••• 2 6161A7 HEADLIGHT UNIT ••••••••••••••• 6161F7 BULB, HEADLIGHT :LEFT •••••••• 6161F8 BULB, HEADLIGHT :RIGHT ••••••• 6161H4 BULB, HEADLIGHT :BOTH •••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No.

  • Page 54: Combination Meter

    COMBINATION METER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 8121A1 METER ASSY., COMBINATION ••••• 2 8121A2 METER, COMBINATION ••••••••••• 4 8121B3 CASE, METER •••••••••••••••••• 5 8121B7 LENS, METER •••••••••••••••••• 6 4131A3 PLATE, REFLECTING •••••••••••• Reqd. QTY Ref. NSS NSS Serial No.
  • Page 55 MIRROR Ref. (Relative ref. Number) L.O.N. F.R.T. Description NO INFORMATION ••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 88114-KWN-900 BOOT, MIRROR •••••••••••••••• 2 88115-KWN-900 CAP, LOCK NUT ••••••••••••••• 3 88210-K04-930 MIRROR COMP., R. •••••••••••• 4 88220-K04-930 MIRROR COMP., L.
  • Page 56 SWITCH/CABLE Ref. (Relative ref. Number) L.O.N. F.R.T. Description 811100 CABLE, THROTTLE •••••••••••••• .NOTE: Same time for two units 3 615120 SWITCH, STARTER KILL ••••••••• 4 615118 SWITCH, WINKER ••••••••••••••• 5 810150 GRIP, THROTTLE ••••••••••••••• 6 8101C0 GRIP, HANDLE :LEFT ••••••••••• Reqd.
  • Page 57 FRONT BRAKE MASTER CYLINDER(NSS300) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 6151B2 SWITCH, FRONT STOP ••••••••••• 6151B6 SWITCH, STOP :BOTH ••••••••••• 2 712127 HOSE A, FRONT BRAKE •••••••••• .INCLUDES: Bleed brakes 3 7121C8 PIPE B, FRONT BRAKE •••••••••• .INCLUDES: Bleed brakes 4 7121V3 HOSE E, FRONT BRAKE ••••••••••...
  • Page 58 FRONT BRAKE MASTER CYLINDER(NSS300) Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 25 95701-06025-08 BOLT, FLANGE, 6X25 •••••••••• 26 95701-06040-08 BOLT, FLANGE, 6X40 •••••••••• 27 96001-06022-07 BOLT, FLANGE, 6X22 •••••••••• 2013.04.10 http://www.motorcycle.in.th...
  • Page 59 F-5-1 FRONT BRAKE MASTER CYLINDER(NSS300A) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 6151B2 SWITCH, FRONT STOP ••••••••••• 6151B6 SWITCH, STOP :BOTH ••••••••••• 2 712127 HOSE A, FRONT BRAKE •••••••••• .INCLUDES: Bleed brakes 3 7121C8 PIPE B, FRONT BRAKE •••••••••• .INCLUDES: Bleed brakes 4 7121C9 PIPE C, FRONT BRAKE ••••••••••...
  • Page 60 F-5-1 FRONT BRAKE MASTER CYLINDER(NSS300A) Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 25 95701-06016-07 BOLT, FLANGE, 6X16 •••••••••• 26 95701-06025-08 BOLT, FLANGE, 6X25 •••••••••• 27 95701-06040-08 BOLT, FLANGE, 6X40 •••••••••• 28 96001-06022-07 BOLT, FLANGE, 6X22 •••••••••• 2013.04.10 http://www.motorcycle.in.th...
  • Page 61 REAR BRAKE MASTER CYLINDER(NSS300) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 6151B3 SWITCH, REAR STOP :LEVER SIDE 6151B6 SWITCH, STOP :BOTH ••••••••••• 2 712180 HOSE A, REAR BRAKE ••••••••••• .INCLUDES: Bleed brakes 3 7121D8 PIPE B, REAR BRAKE •••••••••••...
  • Page 62 F-6-1 REAR BRAKE MASTER CYLINDER(NSS300A) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 6151B3 SWITCH, REAR STOP :LEVER SIDE 6151B6 SWITCH, STOP :BOTH ••••••••••• 2 712180 HOSE A, REAR BRAKE ••••••••••• .INCLUDES: Bleed brakes 3 7121D8 PIPE B, REAR BRAKE ••••••••••• .INCLUDES: Bleed brakes 4 712125 CYLINDER, REAR BRAKE MASTER ••...
  • Page 63 REAR BRAKE PIPE(NSS300) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 2 7121D9 PIPE C, REAR BRAKE ••••••••••• .INCLUDES: Bleed brakes 3 7121L8 PIPE D, REAR BRAKE ••••••••••• .INCLUDES: Bleed brakes 4 7121L7 HOSE E, REAR BRAKE ••••••••••• .INCLUDES: Bleed brakes 5 7121R0 HOSE G, REAR BRAKE •••••••••••...
  • Page 64 F-7-1 REAR BRAKE PIPE(NSS300A) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 2 7121D9 PIPE C, REAR BRAKE ••••••••••• .INCLUDES: Bleed brakes 3 7121L8 PIPE D, REAR BRAKE ••••••••••• .INCLUDES: Bleed brakes 4 7121L7 HOSE E, REAR BRAKE ••••••••••• .INCLUDES: Bleed brakes 5 7121L6 PIPE F, REAR BRAKE •••••••••••...
  • Page 65 HANDLE PIPE Ref. (Relative ref. Number) L.O.N. F.R.T. Description 2 810100 PIPE, STEERING HANDLE •••••••• 3 8101B3 WEIGHT, HANDLE :LEFT ••••••••• 8101B4 WEIGHT, HANDLE :RIGHT •••••••• 8101B5 WEIGHT, HANDLE :BOTH ••••••••• 4 5101C8 POST, HANDLE ••••••••••••••••• 6 8101B9 HOLDER, HANDLE :LOWER •••••••• 8101B9A .Replace 1 handle holder add •...
  • Page 66 F-10 STEERING STEM/COMBINATION SWITCH(E/ED/F) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 6141A2 RECEIVER UNIT, IMMOBILIZER ••• 2 615145 SWITCH, COMBINATION & LOCK ••• .INCLUDES: HISS memorization 3 615145 SWITCH, COMBINATION & LOCK ••• .INCLUDES: HISS memorization 4 6151C2 BASE, CONTACT •••••••••••••••• 6151E8 SWITCH, SEAT AND BOX •••••••••...
  • Page 67 F-10 STEERING STEM/COMBINATION SWITCH(E/ED/F) Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 21 91015-KT8-005 BEARING, HEAD PIPE UPPER(KOYO) 1 -------- -------- E,ED,F 22 91016-MR7-003 BEARING, HEAD PIPE(NTN) ••••• 1 -------- -------- E,ED,F 23 91059-KY2-711 SCREW, TAPPING, 3X16 ••••••••...
  • Page 68 F-10-1 STEERING STEM/COMBINATION SWITCH(KO/U) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 6151D2 KEY SET(A) ••••••••••••••••••• 2 6151A2 KEY, SHUTTER ••••••••••••••••• .EXCLUDES: Key cutting 3 6151E9 SWITCH, COMBINATION & LOCK(A) 4 6151C2 BASE, CONTACT •••••••••••••••• 6151E8 SWITCH, SEAT AND BOX ••••••••• 14 510100 STEM OR SHAFT ASSY., STEERING (12) 5101B2 THREAD, STEERING HEAD TOP ••••...
  • Page 69 F-10-1 STEERING STEM/COMBINATION SWITCH(KO/U) Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 21 91016-MR7-003 BEARING, HEAD PIPE(NTN) ••••• 1 -------- -------- KO,U 22 91059-KY2-711 SCREW, TAPPING, 3X16 •••••••• 3 -------- -------- KO,U 23 93403-06012-00 BOLT-WASHER, 6X12 ••••••••••• 2 -------- -------- KO,U 24 93901-24320 SCREW, TAPPING, 4X12 ••••••••...

  • Page 70: Front Fender

    F-11 FRONT FENDER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 4131B7 FENDER, FRONT •••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 61000-K04-970ZH FENDER SET, FR.(WL) *TYPE4*...... 1 -------- -------- E,ED,F,KO 61000-K04-970ZK *TYPE2*...... 61000-K04-970ZL *TYPE1*......
  • Page 71 F-12 FRONT COVER/METER VISOR Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 4111M3 GARNISH, WINDSCREEN •••••••••• 4 4111U8 COVER, FRONT :RIGHT •••••••••• 5 4111U7 COVER, FRONT :LEFT ••••••••••• 4111U9 COVER, FRONT :BOTH ••••••••••• 6 413122 COVER, FRONT CENTER •••••••••• 7 413130 COVER, FRONT LOWER ••••••••••• 411115 WINDSCREEN SET •••••••••••••••...
  • Page 72 F-12 FRONT COVER/METER VISOR Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 15 90601-PV3-003 CLIP, AIR INTAKE DUCT PUSH •• 16 90601-SJA-003 CLIP, SNAP FITTING •••••••••• 17 93903-34480 SCREW, TAPPING, 4X16 •••••••• 2013.04.10 http://www.motorcycle.in.th...
  • Page 73 F-13 INNER COVER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 3 8121A0 SOCKET, ACCESSORY •••••••••••• 812102 VISOR, METER ••••••••••••••••• (30,31) 8121G2 COVER, METER PANEL ••••••••••• 7 3101B8 LID, FUEL •••••••••••••••••••• 9 3101B7 LOCK, FUEL LID ••••••••••••••• 11 4131V0 HINGE, FUEL LID •••••••••••••• 12 8111B6 CABLE, FUEL LID ••••••••••••••...
  • Page 74 F-13 INNER COVER Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 25 81244-K04-930 SHAFT, L. LID INNER ••••••••• 26 81245-K04-930 LID ASSY., R. INNER ••••••••• 27 81248-K04-930 SEAL, R. LID INNER •••••••••• 28 81249-K04-930 SEAL, L.
  • Page 75 F-14 FLOOR STEP Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 4131V3 STEP, FLOOR :RIGHT ••••••••••• 2 4131V2 STEP, FLOOR :LEFT •••••••••••• 4131V4 STEP, FLOOR :BOTH •••••••••••• 5 4151A1 MAT, FLOOR :RIGHT •••••••••••• 6 4151A0 MAT, FLOOR :LEFT ••••••••••••• 4151B7 MAT, FLOOR :BOTH ••••••••••••• 8 4131B4 COVER, UNDER •••••••••••••••••...
  • Page 76 F-14 FLOOR STEP Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 19 93903-34380 SCREW, TAPPING, 4X12 •••••••• 20 93903-34480 SCREW, TAPPING, 4X16 •••••••• 18 18 21 93903-35380 SCREW, TAPPING, 5X16 •••••••• 2013.04.10 http://www.motorcycle.in.th...
  • Page 77 F-14-10 PILLION STEP Ref. (Relative ref. Number) L.O.N. F.R.T. Description (2,3) 4101C8 BAR, PILLION STEP :RIGHT ••••• (5,6) 4101C7 BAR, PILLION STEP :LEFT •••••• 4101P4 BAR, PILLION STEP :BOTH •••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 28333-300-000...
  • Page 78 F-15 BODY COVER/GRAB RAIL Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 4131J0 COVER, BODY :RIGHT ••••••••••• 3 4131H9 COVER, BODY :LEFT •••••••••••• 4131J1 COVER, BODY :BOTH •••••••••••• 4 413124 COVER, REAR UNDER •••••••••••• 5 4111H9 COVER, SIDE :RIGHT ••••••••••• 6 4131J2 COVER, BODY :REAR ••••••••••••...
  • Page 79 F-15 BODY COVER/GRAB RAIL Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 8 84100-K04-930 RAIL, RR. GRAB •••••••••••••• 9 84150-K04-930ZD COVER, RR. GARB RAIL *NHA14M*.SEAL SILVER METALLIC 1 -------- -------- E,ED,F,KO 84150-K04-930ZB *NHA87P*PEARL HIMALAYAS WHITE 84150-K04-930ZC *NHA35M* ASTEROID BLACK METALLIC 10 84160-K04-930ZD COVER, GRAB RAIL CENTER...

  • Page 80: Luggage Box

    F-16 LUGGAGE BOX Ref. (Relative ref. Number) L.O.N. F.R.T. Description 5 410190 BOX OR BAG, TOOL ••••••••••••• 6 412102 BOX, LUGGAGE ••••••••••••••••• 10 6101A1 COVER, BATTERY ••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 64322-K04-930 LID, RESERVE TANK MAINTENANCE...

  • Page 81: Front Fork

    F-17 FRONT FORK Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 5111C3 FORK ASSY., FRONT :RIGHT ••••• 2 5111C5 SPRING, FRONT FORK :LEFT ••••• 5111C6 SPRING, FRONT FORK :RIGHT •••• 5111C7 SPRING, FRONT FORK :BOTH ••••• (5,6,7,9,10,11) 5111G2 PIPE, FRONT FORK :LEFT ••••••• 5111G3 PIPE, FRONT FORK :RIGHT ••••••...
  • Page 82 F-18 FRONT BRAKE CALIPER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 7111G0 BRACKET, FRONT CALIPER ••••••• 5 711115 SHOE(PAD) SET, BRAKE :FRONT •• (1,2,16) 7111D1 PISTON, FRONT BRAKE CALIPER •• .INCLUDES: Bleed brakes .NOTE: Same time for two units or more 17 711130 CALIPER, FRONT BRAKE •••••••••...

  • Page 83: Front Wheel

    F-20 FRONT WHEEL Ref. (Relative ref. Number) L.O.N. F.R.T. Description 2 617196 SENSOR, WHEEL SPEED :FRONT ••• 3 7101B0 RING, PULSER :FRONT •••••••••• 4 7101A6 WEIGHT, BALANCE :FRONT ••••••• (15) 710151 AXLE, FRONT WHEEL •••••••••••• 9 7101D4 FRONT WHEEL •••••••••••••••••• .INCLUDES: Balance 10 710139 FRONT TIRE(ONE) ••••••••••••••...

  • Page 84: Rear Brake Caliper

    F-21 REAR BRAKE CALIPER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 7111D5 PISTON, REAR BRAKE CALIPER ••• .INCLUDES: Bleed brakes 4 7111C1 BRACKET, REAR CALIPER •••••••• 5 711155 CALIPER, REAR BRAKE •••••••••• .INCLUDES: Bleed brakes Reqd.
  • Page 85 F-22 REAR WHEEL/SWINGARM Ref. (Relative ref. Number) L.O.N. F.R.T. Description 4 7101B1 RING, PULSER :REAR ••••••••••• 5 710118 REAR WHEEL ••••••••••••••••••• .INCLUDES: Balance 6 7101E1 WEIGHT, BALANCE :REAR •••••••• 7 710142 REAR TIRE(ONE) ••••••••••••••• .INCLUDES: Balance 9 7111S3 PROTECTOR, BRAKE HOSE •••••••• 10 711145 DISC, REAR BRAKE •••••••••••••...
  • Page 86 F-22 REAR WHEEL/SWINGARM Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 19 91258-HB3-003 DUST SEAL, 37X25X6 •••••••••• 20 94520-47000 CIRCLIP, INTERNAL, 47MM ••••• 21 95701-06016-07 BOLT, FLANGE, 6X16 •••••••••• 2013.04.10 http://www.motorcycle.in.th...
  • Page 87 F-24 SEAT Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 4131BU HINGE, SEAT(A) ••••••••••••••• 4131P0 HINGE, SEAT •••••••••••••••••• 5 4131F9 COVER, SEAT UNDER •••••••••••• 8 4131E4 SEAT :DOUBLE ••••••••••••••••• 12 4121A0 BACKREST ••••••••••••••••••••• (16) 4131E8 CATCH, SEAT :REAR SIDE ••••••• 17 811175 CABLE, SEAT LOCK •••••••••••••...
  • Page 88 F-24 SEAT Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 24 94050-06000 NUT, FLANGE, 6MM •••••••••••• 10 10 25 94050-08080 NUT, FLANGE, 8MM •••••••••••• 26 94103-06000 WASHER, PLAIN, 6MM •••••••••• 27 95701-08020-08 BOLT, FLANGE, 8X20 •••••••••• 2013.04.10 http://www.motorcycle.in.th...

  • Page 89: Fuel Tank

    F-26 FUEL TANK Ref. (Relative ref. Number) L.O.N. F.R.T. Description (8,14) 310120 PUMP ASSY., FUEL ••••••••••••• 3101C7 FILTER, FUEL ••••••••••••••••• 6 310100 TANK, FUEL ••••••••••••••••••• 9 4131Q5 COVER, FUEL TANK CENTER •••••• 12 310162 HOSE, FUEL FEED •••••••••••••• (19) 617105 FUEL TANK SENDING UNIT ••••••• Reqd.
  • Page 90 F-26 FUEL TANK Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 26 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• 27 95701-08014-00 BOLT, FLANGE, 8X14 •••••••••• 2013.04.10 http://www.motorcycle.in.th...

  • Page 91: Air Cleaner

    F-28 AIR CLEANER Ref. (Relative ref. Number) L.O.N. F.R.T. Description (3,5) 312105 ELEMENT, AIR CLEANER ••••••••• 7 3121A5 CASE, AIR CLEANER •••••••••••• 312102 COVER, AIR CLEANER CASE •••••• 10 3121B6 TUBE, AIR CLEANER CONNECTING • Reqd. QTY Ref. NSS NSS Serial No.
  • Page 92 F-28-10 AIR INJECTION SOLENOID VALVE Ref. (Relative ref. Number) L.O.N. F.R.T. Description 9 314130 VALVE, SECONDARY AIR CONTROL • Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 17724-102-700 CLIP, SUB TANK HOSE ••••••••• 2 18651-KTW-900 TUBE A, AIR INJECTION CONTROL VALVE...
  • Page 93 F-30 EXHAUST MUFFLER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 3131B4 GASKET, EXHAUST PIPE ••••••••• 2 313120 MUFFLER •••••••••••••••••••••• (13) 313121 PROTECTOR, MUFFLER ••••••••••• 4 313110 PIPE, EXHAUST •••••••••••••••• 11 3131A6 PROTECTOR, EXHAUST PIPE •••••• 14 3131F2 CAP, MUFFLER END ••••••••••••• 15 3131C4 GASKET, MUFFLER ••••••••••••••...
  • Page 94 F-35 STAND Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 615195 SWITCH, SIDE STAND ••••••••••• 410175 STAND, MAIN •••••••••••••••••• 410176 SPRING, MAIN STAND ••••••••••• .NOTE: Same time for two units 9 410180 BAR, SIDE STAND •••••••••••••• (11) 410182 SPRING, SIDE STAND ••••••••••• .NOTE: Same time for two units Reqd.

  • Page 95: Rear Cushion

    F-36 REAR CUSHION Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 5121B6 CUSHION ASSY., REAR :LEFT •••• 5121B7 CUSHION ASSY., REAR :RIGHT ••• 5121B8 CUSHION ASSY., REAR :BOTH •••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 52400-K04-931 CUSHION ASSY., RR.(SHOWA) •••...
  • Page 96 F-37-10 FRONT WINKER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 2 6161C4 WINKER :RIGHT FRONT •••••••••• 3 6161C3 WINKER :LEFT FRONT ••••••••••• 6161C5 WINKER :BOTH FRONT ••••••••••• 616133 BULB, WINKER :FRONT •••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE •• Reqd.
  • Page 97 F-38-10 REAR COMBINATION LIGHT Ref. (Relative ref. Number) L.O.N. F.R.T. Description 3 6161E7 SOCKET, TAILLIGHT •••••••••••• 4 6161D5 TAILLIGHT UNIT ••••••••••••••• 5 616139 BULB, WINKER :REAR ••••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE •• 6 6161M5 BULB, TAILLIGHT :UPPER •••••••...
  • Page 98 F-39 REAR FENDER(E/ED/F/U) Ref. (Relative ref. Number) L.O.N. F.R.T. Description (3,4) 6161F3 BULB, LICENSE LIGHT •••••••••• 2 6161D8 LIGHT, LICENSE ••••••••••••••• 8 413102 FENDER, REAR ••••••••••••••••• 9 413110 FENDER B, REAR ••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A...
  • Page 99 F-39-1 REAR FENDER(KO) Ref. (Relative ref. Number) L.O.N. F.R.T. Description (3,4) 6161F3 BULB, LICENSE LIGHT •••••••••• 2 6161D8 LIGHT, LICENSE ••••••••••••••• 7 413102 FENDER, REAR ••••••••••••••••• 8 413110 FENDER B, REAR ••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A...
  • Page 100 F-40 BATTERY Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 610100 BATTERY •••••••••••••••••••••• 2 610110 CABLE, NEGATIVE BATTERY •••••• 4 615113 SWITCH, STARTER MAGNETIC ••••• 7 410185 BOX, BATTERY ••••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 31500-K04-931...

  • Page 101: Wire Harness

    F-41 WIRE HARNESS Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 614105 COIL, IGNITION ••••••••••••••• 5 6131B2 RECTIFIER, REGULATE •••••••••• 6 6131B3 RECTIFIER, SILICON ••••••••••• 7 611100 HARNESS, WIRE •••••••••••••••• 13 617125 SENSOR, BANK ANGLE ••••••••••• 16 616169 HORN ••••••••••••••••••••••••• 17 6111C3 RELAY, WINKER ••••••••••••••••...
  • Page 102 F-41 WIRE HARNESS Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 19 38501-KVZ-631 RELAY ASSY., POWER (MICRO ISO 4P)(MITSUBA) 20 38770-K04-931 PGM-FI UNIT ••••••••••••••••• 1 -------- -------- E,ED,F 38770-K04-A01 •••••••••••••••••••••••••••• 1 -------- -------- KO,U 21 38771-GGL-J00 SUSPENSION, ENGINE CONTROL UNIT...
  • Page 103 F-42 FRAME BODY Ref. (Relative ref. Number) L.O.N. F.R.T. Description 2 410100 BODY, FRAME •••••••••••••••••• .INCLUDES: Engine removal and installation 4 411105 STAY, FRONT COVER •••••••••••• 411105C .ABS add ••••••••••••••••••••• 5 4101L4 BRACKET B, ENGINE HANGER ••••• .INCLUDES: Engine removal and installation 9 4101L3 BRACKET A, ENGINE HANGER •••••...
  • Page 104 F-42 FRAME BODY Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 23 95701-08014-00 BOLT, FLANGE, 8X14 •••••••••• 24 95801-08040-00 BOLT, FLANGE, 8X40 •••••••••• 25 95801-10065-00 BOLT, FLANGE, 10X65 ••••••••• 26 95801-10075-00 BOLT, FLANGE, 10X75 ••••••••• 2013.04.10 http://www.motorcycle.in.th...
  • Page 105 F-43 RADIATOR Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1151C3 RADIATOR ••••••••••••••••••••• 2 115125 SHROUD, RADIATOR ••••••••••••• 3 1151E5 TUBE, RADIATOR RESERVE TANK •• 4 1151A6 FAN, COOLING ••••••••••••••••• 5 1151A7 MOTOR, FAN ••••••••••••••••••• 6 1151D4 NECK, FILLER ••••••••••••••••• 7 1151B8 CAP, RADIATOR ••••••••••••••••...
  • Page 106 F-43 RADIATOR Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 23 90116-KVB-900 BOLT, FLANGE, 6MM ••••••••••• 24 90120-GHB-601 BOLT-WASHER, 6X12 ••••••••••• 25 90701-KWN-901 CLAMP, WATER HOSE, 24MM ••••• 26 90701-MF5-003 CLAMP, WATER HOSE, 21MM ••••• 27 93404-06012-00 BOLT-WASHER, 6X12 •••••••••••...
  • Page 107 F-46 TOOLS Ref. (Relative ref. Number) L.O.N. F.R.T. Description NO INFORMATION ••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 38235-S04-003 PULLER, MINI FUSE(SUMITOMO) • 2 77236-K04-930 WIRE, HELMET SETTING •••••••• 3 89101-MC7-000 BAG, TOOL •••••••••••••••••••...
  • Page 108 F-47 CAUTION LABEL Ref. (Relative ref. Number) L.O.N. F.R.T. Description NO INFORMATION ••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 81218-KPB-B21 LABEL, CARGO LIMIT(10KG) (KOREAN) 1 -------- -------- KO 2 81219-KPB-B21 LABEL, CARGO LIMIT(1.5KG) (KOREAN) 1 -------- -------- KO 3 81219-KTW-A60...
  • Page 109 NO INFORMATION ••••••••••••••• Reqd. QTY Ref. NSS NSS Serial No. Part No. Description Parts catalogue code 300A 1 61105-KVZ-660ZA MARK, COMBINED ABS *TYPE1*...... 61105-KVZ-660ZB *TYPE2*...... 2 86101-K04-930ZA EMBLEM, HONDA(80MM) *TYPE1*...... 3 86831-K04-930ZA EMBLEM(FORZA) *TYPE1*...... 4 87125-MCN-850ZA MARK, HONDA *TYPE1*...... 2013.04.10 http://www.motorcycle.in.th...
  • Page 110 PART NO. INDEX Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. 06000 13217-MM4-000 14918-KT7-013 32 16 15135-K04-930 17528-K04-931 86 12 13218-MM4-000 14919-KT7-013 32 16 15141-K04-931 17565-K04-930 49 14...
  • Page 111 PART NO. INDEX Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. 19315-K04-930 29 10 28125-HN5-671 33000 35500-MEH-661 46 19 42000 19342-K04-930 28131-K04-930 35700-K04-931 19343-KTW-900 28333-300-000 33102-K04-931...
  • Page 112 PART NO. INDEX Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. 44000 51414-MBV-711 61000 64520-K04-930 45521-HA2-006 54 13 51415-MBV-711 44125-MN5-000 56 14 51416-461-003 61000-K04-970ZH G2 67000 58 10...
  • Page 113 PART NO. INDEX Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. 81245-K04-930 71 26 86150-GFC-902 61 14 58 14 90603-KSV-J10 42 19 81248-K04-930 71 27 86831-K04-930ZA I9 90071-MB0-000...
  • Page 114 PART NO. INDEX Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. 91304-K04-930 47 34 93903-25480 88 17 95002-02120 103 30 95701-10050-07 H9 90 24 91305-K04-930 47 35 93903-34380...
  • Page 115 PART NAME INDEX Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref. [ A ] BEARING, RADIAL BALL, 6303 •••• H1 BOLT, FLANGE, 6X14•••••••••••• D6 BEARING, RADIAL BALL, 6303UU•• G15 ADJUSTER, CAM CHAIN •••••••••• D7 BEARING, RADIAL BALL, 6902U•••...
  • Page 116 PART NAME INDEX Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref. BOLT, FLANGE, 8X20 ••••••••••• H4 BOOT, MIRROR•••••••••••••••••• F3 CAP, FR. FORK TOP••••••••••••• G13 BOLT, FLANGE, 8X25 ••••••••••• E4 BOOT, PIN BUSH •••••••••••••••• G14 CAP, FUEL LID LOCK••••••••••••...
  • Page 117 ELEMENT, BELT COVER DUCT•••••• D13 COVER, R. RR. SIDE •••••••••••• G7 EMBLEM•••••••••••••••••••••••• I9 COLLAR, MAIN STAND SHAFT ••••• H10 COVER, R. SIDE •••••••••••••••• G7 EMBLEM, HONDA••••••••••••••••• I9 COLLAR, MUFFLER PROTECTOR •••• H9 COVER, SEAT HINGE••••••••••••• H3 EMBLEM, KEY••••••••••••••••••• F14 COLLAR, O-RING ••••••••••••••• E3 COVER, SEAT HINGE UNDER•••••••...
  • Page 118 [ I ] GRIP ••••••••••••••••••••••••• I7 MARK, COMBINED ABS•••••••••••• I9 GRIP COMP., THROTTLE ••••••••• F4 IMPELLER, WATER PUMP •••••••••• D9 MARK, HONDA••••••••••••••••••• I9 GRIP, L. HANDLE •••••••••••••• F4 INJECTOR ASSY., FUEL •••••••••• E6 MAT, LUGGAGE BOX•••••••••••••• G12 GROMMET •••••••••••••••••••••• I1 INSULATOR •••••••••••••••••••••...
  • Page 119 PART NAME INDEX Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref. NUT, SPRING, 4MM ••••••••••••• G6 PANEL, R. FLOOR SIDE •••••••••• G10 POCKET, L. UPPER•••••••••••••• G5 PANEL, R. FR.••••••••••••••••• G6 POST COMP., HANDLE•••••••••••• F13 PGM-FI UNIT•••••••••••••••••••...
  • Page 120 PART NAME INDEX Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref. RUBBER, HEADLIGHT CASE SCREW, TAPPING, 4X12 •••••••••• H15 SHROUD COMP.•••••••••••••••••• I5 MOUNTING I3 SCREW, TAPPING, 4X16 •••••••••• D13 SOCKET ASSY.•••••••••••••••••• G5 SOCKET, BULB•••••••••••••••••• H12 RUBBER, L.
  • Page 121 PART NAME INDEX Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref. SWITCH ASSY., COMBINATION & VALVE, IN.•••••••••••••••••••• D4 LOCK F14 VALVE, RELIEF••••••••••••••••• E3 VALVE, RIM•••••••••••••••••••• G15 SWITCH ASSY., ENGINE STOP •••• F4 SWITCH ASSY., FR. STOP ••••••• F5 VISOR SET, METER••••••••••••••...
  • Page 122 http://www.motorcycle.in.th...
  • Page 123 FOREWORD INDEX ENGINE GROUP FRAME GROUP PART NUMBER INDEX PART NAME INDEX http://www.motorcycle.in.th...
  • Page 124 Published by Honda Motor Co., Ltd. E.2013.04 Printed in Japan http://www.motorcycle.in.th...
  • Page 125 13K04D01 CODE NO. PARTS CATALOGUE NEWS NSS300/A NSS300 NSS300A PARTS Honda Motor Co., Ltd. CATALOGUE Customer Service Technology Development Division NEWS PARTS CATALOGUE - CORRECTED Printed in Japan NEWS NO. (TH-KD)K04 Reqd.QTY Block Ref. Note Part No. Description Serial No.
  • Page 126 13K04D01 CODE NO. PARTS CATALOGUE NEWS NSS300/A NSS300D NSS300AD PARTS Honda Motor Co., Ltd. CATALOGUE Customer Service Technology Development Division NEWS PARTS CATALOGUE - CORRECTED Printed in Japan NEWS NO. (TH-KD)K04 Reqd.QTY Block Ref. Note Part No. Description Serial No.
  • Page 127 13K04D01 CODE NO. PARTS CATALOGUE NEWS NSS300/A NSS300D NSS300AD PARTS Honda Motor Co., Ltd. CATALOGUE Customer Service Technology Development Division NEWS PARTS CATALOGUE - CORRECTED Printed in Japan NEWS NO. (TH-KD)K04 Reqd.QTY Block Ref. Note Part No. Description Serial No.
  • Page 128 -MA and NSS300A -MA types parts exclusively and respectively are based NSS300 -ED and NSS300A -ED types listed on the NSS300/A Parts Catalogue. All other parts not listed herein are the same as NSS300 -ED and NSS300A -ED types parts Applicable Applicable...
  • Page 129 BOOKNo.:13K04D01 NSS300 (NSS300 )…………MA MODEL NSS300D Asteroid Pearl Seal COLOR black himalayas silver Applicable model metallic white metallic Applicable Ref. CODE NH-A35M NH-A87P NH-A14M block Initial Final Name of colored parts Basic part No. NHA35 NHA87 NHA14 applicable applicable model model BACKREST COMP.
  • Page 130 BOOKNo.:13K04D01 NSS300 (NSS300 )…………MA MODEL NSS300D Asteroid Pearl Seal COLOR black himalayas silver Applicable model metallic white metallic Applicable Ref. CODE block NH-A35M NH-A87P NH-A14M Initial Final Name of colored parts Basic part No. NHA35 NHA87 NHA14 applicable applicable model...
  • Page 131 COVER, R. FR. SIDE 64501-K04-930 F-12 COVER, R. SIDE 64431-K04-930 F-14 COVER, RR. BODY UPPER 83751-K04-930 F-15 COVER, RR. GARB RAIL 84150-K04-930 F-15 EMBLEM, HONDA 86101-K04-930 F-48 FENDER SET, FR. 61000-K04-970 F-11 GARNISH SET, SCREEN 64300-K04-930 F-12 HOLDER, HANDLE PIPE UPPER 53131-K20-900 http://www.motorcycle.in.th...
  • Page 132 NHA35 NHA87 NHA14 applicable applicable model model MARK 86831-K04-A20 F-48 MARK, COMBINED ABS 61105-KVZ-660 F-48 MARK, HONDA 87125-MCN-850 F-48 PANEL, L. FLOOR SIDE 83801-K04-930 F-15 PANEL, R. FLOOR SIDE 83701-K04-930 F-15 SEAT ASSY., DOUBLE 77200-K04-930 F-24 VISOR SET, METER 67100-K04-700 F-12 WHEEL SUB ASSY., FR.
  • Page 133 BOOKNo.:13K04D01 Reqd.QTY Block Ref. Part No. Description Base Part No. Parts catalogue code NSS NSS 300 300A F-15 83550-K04-A20ZA COVER SET, R. BODY(WL) *TYPE3*...... 83550-K04-A20ZB COVER SET, R. BODY(WL) 83550-K04-930ZC *TYPE2*...... 83550-K04-A20ZC COVER SET, R. BODY(WL) 83550-K04-930ZD *TYPE1*...... COVER SET, R. BODY(WL) 83550-K04-930ZA *TYPE4*......
  • Page 134 42313-K04-932 COLLAR, RR. AXLE....42313-K04-930 42650-K04-932ZA WHEEL SUB ASSY., RR. 42650-K04-930ZA *NH303M*. MAT AXIS GRAY METALLIC 42650-K04-972ZA WHEEL SUB ASSY., RR. 42650-K04-970ZA *NH303M*. MAT AXIS GRAY METALLIC 90505-K04-930 WASHER, 16MM....F-48 MARK/EMBLEM F-48 EMBLEM(FORZA) 86831-K04-930ZA *TYPE1*...... 86831-K04-A20ZA MARK(NSS300) *TYPE1*...... http://www.motorcycle.in.th...

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