GMC 2005 Defens Parts Manual
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GMC 2005 Defens Parts Manual

Light service support vehicle (lssv) military truck, enhanced mobility package (emp)
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  • Page 2 2005 General Motors LSSV/EMP Trucks Parts Manual Supplement This manual provides information on replacement military parts for the 2005 GM LSSV Base Pickup, Crew Cab and extended cab vehicles. All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication approval.
  • Page 3 For replacement part procedures, refer to the 2005 LSSV/EMP Trucks Service Manual Supplement. Eight digit numbers are available from an authorized GM dealership. All other numbers listed in the manual are available through GM Defense Military Trucks Division. Refer to contact information when ordering parts.
  • Page 4 Section 08 ..........Frame and Underbody Section 09 ..........Interior Trim Section 10 ..........Lighting Systems Section 11 ..........Seats Covers Section 12 ..........Vent Filters Section 13 ..........Wiring Systems 24V 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 5 2 Table of Contents Table of Contents BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 6: Table Of Contents

    Altered Vehicle Decal ......00-6 Body) ............. 00-12 24V Battery Caution Decal .....00-7 Paint Colors .......... 00-13 Vehicle Load Disconnect Caution Shipping and Vehicle Data Plate..00-14 Decal ............00-8 Vehicle Load Disconnect Caution Decal (Ambulance Body)......00-9 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 7 00-2 Table of Contents General Information BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 8: Owners Manual Supplement

    General Information General Information 00-3 Owners Manual Supplement Item Parts Description Part No. # Required Manual, Owners Supplement LSSVOM05 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 9: Service Manual Supplement

    00-4 General Information General Information Service Manual Supplement Item Parts Description Part No. # Required Manual, Service Supplement LSSVSM05 Note: Military Replacement Parts Only. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 10: Accessory Panel Switch Decals

    General Information General Information 00-5 Accessory Panel Switch Decals Item Parts Description Part No. # Required Decal, Blackout (B/O) Switch TX017035 Decal, Topper Switch ANA62288 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 11: Altered Vehicle Decal

    00-6 General Information General Information Altered Vehicle Decal Item Parts Description Part No. # Required Decal, Altered Vehicle 1030 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 12: 24V Battery Caution Decal

    General Information General Information 00-7 24V Battery Caution Decal Item Parts Description Part No. # Required Decal, 24 Volt Battery Caution TX182014 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 13: Vehicle Load Disconnect Caution Decal

    00-8 General Information General Information Vehicle Load Disconnect Caution Decal Item Parts Description Part No. # Required Decal, Vehicle Load Disconnect Caution AKJ85343 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 14: Vehicle Load Disconnect Caution Decal (Ambulance Body)

    General Information General Information 00-9 Vehicle Load Disconnect Caution Decal (Ambulance Body) Item Parts Description Part No. # Required Decal, Vehicle Load Disconnect Switch ANB49255 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 15: Topper Switch Decal (Exterior)

    00-10 General Information General Information Topper Switch Decal (Exterior) Item Parts Description Part No. # Required Decal, Topper Switch ANA62288 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 16: Hitch Certification Decal

    General Information General Information 00-11 Hitch Certification Decal Item Parts Description Part No. # Required Decal, Hitch Certification (12,000 lb) ANB48336 Ⓐ Rear Bumper 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 17: Air Conditioning Decal (Ambulance Body)

    00-12 General Information General Information Air Conditioning Decal (Ambulance Body) Item Parts Description Part No. # Required Decal, Air Conditioning 09-000-035 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 18: Paint Colors

    General Information 00-13 Paint Colors Item Parts Description Part No. # Required Paint, Forest Green CA 8211/ I5086 Paint, Desert Tan 8211/ I07036MPY228 PPG PR C – Desoto Replacement Coatings Phone # US: 818-549-7979 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 19: Shipping And Vehicle Data Plate

    Plate, Shipping (K25743) + MNB + EM7 + PUC ANB42109 Plate, Shipping (K25743) + MNB + EM7 + APF ANB42110 Plate, Data TX181623 Rivet, Dome Head TX016131 Note: 4 Rivets required for each plate. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 20: Table Of Contents

    Front Jounce Shock Components..01-5 Rear Shock Protection Cover – Left ..01-9 Front Jounce Control Arm .....01-6 Rear Jounce Shock ......01-10 Rear Shock Absorber ......01-7 Rear Jounce Shock Components ..01-11 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 21: Table Of Contents

    01-2 Table of Contents Front/Rear Suspension BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 22: Front Shock Absorber

    Front Shock Absorber Item Parts Description Part No. # Required Absorber, Front Shock AJB52287 Shock Mount, Lower Control Arm AJB46654 Bolt, Conical Washer 11516791 Ⓐ Existing Nut Ⓑ Existing Nut Ⓒ Existing Bolt 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 23: Front Jounce Shock

    Shock, Front Jounce AJB54825 Bracket, Frame Mount (Right) AJB60724 Bracket, Frame Mount (Left) AJB54271 Shock, Jounce Assembly (Right) ANB64857 Shock, Jounce Assembly (Left) ANB64825 Note: For Complete Right and Left Sides ANB64938 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 24: Front Jounce Shock Components

    Front/Rear Suspension Front/Rear Suspension 01-5 Front Jounce Shock Components Item Parts Description Part No. # Required Ring, Retaining 1562020 Bearing, Spherical 156007 Cap, Valve, High Pressure 1562023 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 25: Front Jounce Control Arm

    Nut, Pivot AJB54323 Shim AJB54353 Bushing, Pivot AJB54340 Alignment Bar (Right) ANB50425 Alignment Bar (Left) ANB45758 Brace, Pivot (Right) ANB50426 Brace, Pivot (Left) ANB45759 Bolt, Hex, M16 x 2.0 x 25 ANB54966 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 26: Rear Shock Absorber

    Rear Shock Absorber Item Parts Description Part No. # Required Absorber, Rear Shock AJB52260 Locknut, Hex Flange, M14 x 2.0 11516782 Bolt, Hex, M14 x 2.0 x 100 11516873 Ⓐ Existing Hardware 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 27: Rear Shock Protection Cover - Right

    Bolt, Hex, M14 x 2.0 x 100 11516873 Bolt, Hex, M8 x 1.25 x 90 12559098 Shock Guard Clamp and Jounce Shock Land (Right) AJB46604 Note: For Right And Left Shock Guard Assemble Use Part Number AJB50230. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 28: Rear Shock Protection Cover - Left

    Bolt, Hex, M14 x 2.0 x 100 11516873 Bracket, Shock Guard (Upper) AJB46217 Locknut, Hex, M14 x 2.0 11516782 Locknut, Hex, M8 x 1.25 11516076 Note: For Right and Left Shock Guard Assemble Use Part Number AJB50230. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 29: Rear Jounce Shock

    Jounce Shock Assembly AJB54845 Nut, Weld, M10 x 1.5 11517408 Note: • Rear Jounce Shock Assembly (Right and Left) AJB54787 • Rear Jounce Shock Assembly (Right) AJB76325 • Rear Jounce Shock Assembly (Left) AJB76324 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 30: Rear Jounce Shock Components

    Front/Rear Suspension Front/Rear Suspension 01-11 Rear Jounce Shock Components Item Parts Description Part No. # Required Cap, Valve, High Pressure 1562023 Nut, #8-32 1562030 Pad, Bump 1562028 Bolt, #8-32 x 2.25 1562029 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 31 01-12 Front/Rear Suspension Front/Rear Suspension BLANK 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 32 Jack Bracket (Crew Cab) ..... 02-17 Wheel ............02-8 Jack and Tire Tool Kit ......02-18 Tire and Wheel ........02-9 Jack Mount and Tool Kit (Tire and Spare Tire Hoist Tube......02-10 Carrier) ..........02-19 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 33 02-2 Table of Contents Tires and Wheels BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 34: Tire Pressure Monitoring Pressure Sensor

    Tire Pressure Monitoring Pressure Sensor Item Parts Description Part No. # Required Sensor, Tire Pressure (1 Per Tire) 200.012 Clip, Tire Pressure Sensor 60033 Ⓐ Tire Beadlock Note: Must be calibrated to vehicle wheel position. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 35: Tire Pressure Monitoring Gage

    Part No. # Required Mount, Tire Pressure Monitoring System Gage ANB44929 Scrivets, 0.25 x 0.25 15149708 Gage, Tire Pressure Monitoring FFDI-0 Ⓐ Part of TPMS Gage Ⓑ Complete Tire Pressure Monitoring System 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 36: Tire Pressure Monitoring Receiver

    Tire Pressure Monitoring Receiver Item Parts Description Part No. # Required Receiver, Tire Pressure Monitoring with Wiring Loom 200-0152 Screw, Pan Head, #6 x ½“ 1937 Ⓐ Complete Tire Pressure Monitoring System 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 37: Tire Pressure Monitoring Switch Pad

    Tires and Wheels Tire Pressure Monitoring Switch Pad Item Parts Description Part No. # Required Switch Panel, Tire Pressure Monitoring AUT301 Velcro, Dual Lock, Black, 1” TABS 87535K61 Ⓐ Complete Tire Pressure Monitoring System 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 38: Tire Pressure Monitoring System Wiring

    Harness, Tire Pressure Monitoring System, w/ EM7 ANB36738 Harness, Tire Pressure Monitoring System MNB, w/ EM7 ANB36737 Ⓐ Tire Pressure Monitoring Switch Pad Ⓑ Tire Pressure Monitoring Gage Ⓒ Tire Pressure Monitoring Receiver 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 39: Wheel

    AJB51352 O-Ring, Silicone Rubber, 0.210 x 14.300 ID 50034 Wheel (Outer) WO-0406 Nut, Top Lock, M12 x 1.25 80131 Stud, M12 x 1.25 x 75 80127 Ⓐ Wheel Assemble Part Number 09595950 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 40: Tire And Wheel

    Tires and Wheels Tires and Wheels 02-9 Tire and Wheel Item Parts Description Part No. # Required Wheel/Tire Assembly (Green) AJB51351-G Wheel/Tire Assembly (Tan) AJB51351-T Wheel/Tire Assembly (Silver) 9596252 Ⓐ Existing Wheel Nut 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 41: Spare Tire Hoist Tube

    02-10 Tires and Wheels Tires and Wheels Spare Tire Hoist Tube Item Parts Description Part No. # Required Tire, Hoist Tube Spare (Long Box) 15078834 Tire, Hoist Tube Spare (Short Box) 15078833 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 42: Spare Tire Carrier (In Bed)

    Parts Description Part No. # Required Carrier, Spare Tire AJA22628 Nut, Wheel, M14 x 1.5 9591809 Reinforcements, Tire Carrier AJA22633 Washer, M12 x 1.75 22657679 Bolt, Hex, M12 x 1.75 x 45 11519393 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 43: Spare Tire Carrier (In Vehicle)

    Carrier, Spare Tire AJB54577 Nut, Flange 11518764 Back Plate, “J” Bolt AJB70032 Ⓐ Tighten nut to allow a minimum of 5 visible threads. Note: For Spare Tire Assembly use Part Number AJB54572. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 44: Spare Tire Carrier (Swing Away)

    Bearing, Lower AJA22608 Nut, M12 x 1.75 11516078 Carrier, Spare Tire AJA22621 Bracket, Hinge AJA22607 Bolt, Conical Washer, M12 x 1.75 x 35 11900344 Ⓐ For complete Carrier Assemble use Part Number AJA22601 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 45: Carrier Latch (Swing Away)

    Carrier Latch (Swing Away) Item Parts Description Part No. # Required Bolt, Conical Washer, M12 x 1.75 x 35 11900344 Cable Assembly, Spare Tire 15286479 Tire Carrier, Swing Away AJA22621 Latch Assembly AJA22602 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 46: Jack Bracket (Regular Cab)

    Bolt, Conical Washer, M6 x 1.0 x 35 11516570 Bracket, Jack Mounting ANA93365 Jack 15125564 Clamp, Jack 15190563 Nut, Jack Mount 15980764 Nut, Hex with Washer, M6 11514517 Rivnut, M6 10237960 Note: For Jack Assemble use Part Number ANB10269. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 47: Jack Bracket (Extended Cab)

    Bracket, Jack Mounting ANB19289 Bolt, Conical Washer, M6 x 1.0 x 35 11516570 Rivnuts, M6 10237960 Brace, Floor ANA93313 Nut, M6 11514517 Jack 15125564 Note: For Jack Assembly use Part Number ANA84221. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 48: Jack Bracket (Crew Cab)

    Clamp, Jack Mount 15190563 Bracket, Jack Mount ANB19289 Nut, With Washer 11514517 Brace, Floor ANA93313 Jack 15125564 Nut, Jack Mount 15980764 Ⓐ Existing Hardware Note: For Jack Assembly use Part Number ANA84226. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 49: Jack And Tire Tool Kit

    Bracket, Tool Kit Mounting (Lower Right) AJB84275 Wheel Chock 15206221 Ⓐ OEM Hardware Note: • For Left Jack Assembly use Part Number AJB90338. • For Right Jack Assembly use Part Number AJB90340. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 50: Jack Mount And Tool Kit (Tire And Carrier)

    Bracket, Tool Kit Mounting (Lower Left) AJB71858 Bracket, Tool Kit Mounting (Lower Right) AJB84275 Ⓐ Bracket Assembly (Right) Part Number AJB90340 Ⓑ Bracket Assembly (Left) Part Number AJB90338 Note: For Jack Assembly use Part Number AJB74012. 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 51 02-20 Tires and Wheels Tires and Wheels BLANK 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 52 Engine Table of Contents 03-1 Section 03 Engine Air Filter Restrictor Gage .......03-3 Power Steering Pump Heat Shield..03-5 Air Filter Restrictor Gage Hose .....03-4 Tail Pipe (Ambulance Body) ....03-6 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 53 03-2 Table of Contents Engine BLANK 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 54 Air Filter Restrictor Gage Item Parts Description Part No. # Required Gage, Air Filter Restrictor 15044261 Hose, Vacuum “ x “ M36312 7 Ft ⁄ ⁄ Ⓐ Part of Air Filter Restrictor Gage 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 55 Parts Description Part No. # Required Clip 19 – 24 mm x 8 mm 15090595 Hose, Vacuum “ x “ M3631Z 7 Ft ⁄ ⁄ Grommet 6294293 Adaptor, Tube 15064200 Grommet 25533804 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 56 Engine Engine 03-5 Power Steering Pump Heat Shield Item Parts Description Part No. # Required Shield, Power Steering Pump Heat ANB52412 Ⓐ Existing Hardware 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 57 03-6 Engine Engine Tail Pipe (Ambulance Body) Item Parts Description Part No. # Required Exhaust, Tail Pipe Extension ANB49978 Nut, Hex 11514597 Hanger, Tail Pipe 15020517 Clamp, Torca 15134433 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 58 Rear Winch Prep Wiring (Maintenance Vehicle Load Disconnect Switch ..04-11 Body) ............. 04-20 Vehicle Load Disconnect Switch Coolant Cut-Off Valve ......04-21 Wiring.............04-12 Coolant Booster Pump ......04-22 NATO Slave Start Connector ....04-13 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 59 04-2 Table of Contents Engine Electrical BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 60: 24V Generator

    ANB79234, then reconnect to ANB79234 at location shown. Ⓘ Wiring harness strap 24V connector for cab future use. Ⓙ Connector for 24V to trailer harness. Ⓚ Secure harness at various places. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 61: 24V Voltmeter Gage

    24V Voltmeter Gage Item Parts Description Part No. # Required Panel, Accessory 4159-0102- Voltmeter, Gage with Clamp 24 Volt VMO100A4 Ⓐ Part of Voltmeter Gage Note: Panel to be installed after harnesses are routed. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 62: 24V Battery Connections

    Parts Description Part No. # Required Battery, (Optima) 34/78 Spacer, Battery Terminal 12354951 Bolt, Battery Cable 12004188 Decal, 24 Volt Battery Caution TX182014 Hold Down, Battery 242-0041 Bolt, Battery Hold Down 11516700 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 63: Third Battery

    04-6 Engine Electrical Engine Electrical Third Battery Item Parts Description Part No. # Required Battery, (Optima) 34/78 Spacer, Terminal 12354951 Bolt, Terminal 12004188 Cable, Third Battery Positive w/ Winch Prep TX017750 Battery, (Optima) 34/78 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 64: Third Battery Components

    Conduit, Cable, 180 mm, (7 in) M1883004 Cover, Battery 150-29662 Ⓐ Existing Hole Use to Locate Battery Tray. Ⓑ Hole diameter 1.4 cm (0.55 in) 3 Holes Use Battery Tray as a Template. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 65: Battery Reinforcement Bracket

    04-8 Engine Electrical Engine Electrical Battery Reinforcement Bracket Item Parts Description Part No. # Required Bracket, Battery Reinforcement AJB77576 Ⓐ Existing Bolts 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 66: Vehicle Load Disconnect Switch (Ambulance Body)

    Engine Electrical Engine Electrical 04-9 Vehicle Load Disconnect Switch (Ambulance Body) Item Parts Description Part No. # Required Switch, Vehicle Load Disconnect 35-221-021R Bracket, Disconnect Switch ANB46583 Decal, Vehicle Load Disconnect Switch ANB49255 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 67: Vehicle Load Disconnect Switch Covers (Ambulance Body)

    18180 Nut, Jack, M6 x 1.1 16234 Harness, Vehicle Load Disconnect Switch ANC23966 Cover, Disconnect Switch, Rear ANB49261 Nut, U, #9 11768 Screw, #8 x ⅓” 13708 Cover, Disconnect Switch, Front ANB49260 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 68 Bolt, Hex, M6 x 1.0 x 25 11517519 Decal, 24 Volt Disconnect Switch AKJ85343 Switch, Vehicle Load Disconnect 35-221-021R Nut, Hex, M6 x 1.0 11514516 Ⓐ UBEC Cover Ⓑ Part of Switch 35-221-021R Ⓒ Switch Handle 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 69: Vehicle Load Disconnect Switch Wiring

    Harness, 12 Volt TX017946 Harness, Generator 24 Volt ANB79234 Ⓐ Back of Switch Shown Ⓑ To 24V Battery Positive Ⓒ Factory Harness to 24V Battery Negative Ⓓ To UBEC Ⓔ To 24V Generator 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 70: Nato Slave Start Connector

    Bolt, Hex, M5 x 0.8 x 25 11509665 Nut, M5 11504614 Insulator, Terminal 230E3T02 Cover, Rear, NATO Connector TX017996 Harness, Battery Boost (NATO) Negative 12121012 Ⓐ Part of Center Grille Brush Guard 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 71: Nato Slave Start Connector (Ambulance/Maintenance Body)

    NATO Slave Start Connector (Ambulance/Maintenance Body) Item Parts Description Part No. # Required Nut, Hex, M5 11504614 Cover, (NATO) Connector TX017996 Bolt, Hex, M5 x 0.8 x 25 11509665 Insulator, Terminal 230E3T02 Connector, Battery Boost (NATO) 14072335 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 72: Nato Slave Start Wiring

    NATO Slave Start Wiring Item Parts Description Part No. # Required Cable, Assembly – Negative 12121012 Bolt, Hex, M8 x 1.25 x 19 TX017485 Clamp, Harness 2043636 Cable, Assembly – Positive TX017907 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 73: Nato Slave Start Wiring (Ambulance/Maintenance Body)

    M1883004 Harness, Battery Boost (NATO) Negative 12121012 Cover, Positive Cable (NATO) TX017996 Insulator, Terminal 230E3T02 Bolt, Hex, M8 x 1.25 x 19 TX017485 Clamp, Harness 2043636 Harness, Battery Boost (NATO) Positive TX017907 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 74 Front Winch Prep Wiring Item Parts Description Part No. # Required Bolt, Hex, M6 11503870 Nut, Hex, M6 11514601 Cover, Winch Connector PN25933 Strap, Wiring Harness 12355066 Cable, Front Winch Prep PN26405 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 75: Front Winch Prep Wiring (Ambulance/Maintenance Body)

    Bolt, Hex, M6 x 1.0 x 25 11517590 Nut, Hex, M6 x 1.0 115058071 Washer, Flat, M6 15614757 Cable, Front Winch Prep PN26405 Cover, Winch Connector PN25933 Strap, Wiring Harness 12355066 Ⓐ Tie around all wiring harnesses. 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 76 PN25933 Cable, Winch Prep 20 Ft (Reg. Cab) TX017639 Cable, Winch Prep 24 Ft (Crew Cab) TX017640 Strap, Wiring Harness 12355066 Clip, P 67176 Bolt, Hex, M6 x 1.0 x 25 11517590 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 77: Rear Winch Prep Wiring (Maintenance Body)

    11505807 Washer, Flat, M6 15614757 Cover, Winch Connector PN25933 Bolt, Hex, M6 x 1.0 x 25 11517590 Cable, Winch Prep 24 ft Power TX017640 Strap, Wiring Harness 12355066 Ⓐ Wiring Harness TX017822. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 78: Coolant Cut-Off Valve

    Parts Description Part No. # Required Valve, Solenoid 05-000-256 Bolt, Hex, ¼”–20 x 1 9224A542 Nut, Hex, Lock, ¼”–20 9183A029 Adapter, Hose 05-000-255 Adapter, Valve N-1846 Clamp, Hose 7329K293 Body, Valve 06-000-104 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 79: Coolant Booster Pump

    Engine Electrical Coolant Booster Pump Item Parts Description Part No. # Required Clamp, Hose 7329K293 Adapter, Hose N-1846 Bolt, Hex, M6 x 1.0 x 27.5 N807-151- Nut, Hex, M6 N621-906- Pump, Booster 60-000-461 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 80 Body Front End Table of Contents 05-1 Section 05 Body Front End Radiator Grille .........05-3 Lower Radiator Reinforcement Fender Reinforcement......05-4 Plate............05-6 Upper Radiator Reinforcement Plate ............05-5 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 81 05-2 Table of Contents Body Front End BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 82: Radiator Grille

    Body Front End Body Front End 05-3 Radiator Grille Item Parts Description Part No. # Required Grille, Radiator Center-Less Finish 15276051 Grille, Radiator Center-Less Finish (Ambulance/Maintenance Body) 15221852 Note: Paint as required. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 83: Fender Reinforcement

    Reinforcement, Front Fender (Lower Left) AJB56396 Ⓐ Existing Hardware Ⓑ Front Fender Reinforcement Assembly (Right) AJB56391 Ⓒ Front Fender Reinforcement Assembly (Left) AJB56390 Ⓓ Complete Reinforcement Assembly (Right and Left) AJB 56383 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 84: Upper Radiator Reinforcement Plate

    Adhesive, 3M Panel Bonding 8815 Ⓐ Existing Hardware Ⓑ Part of Radiator Reinforcement Assembly (Right) AJB69409 Ⓒ Part of Radiator Reinforcement Assembly (Left) AJB69408 Ⓓ Complete Reinforcement Assembly (Right and Left) AJB 72969 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 85: Lower Radiator Reinforcement Plate

    Adhesive, 3M Panel Bonding 8115 Ⓐ Existing Hardware Ⓑ Part of Radiator Reinforcement Assembly (Right) AJB69409 Ⓒ Part of Radiator Reinforcement Assembly (Left) AJB69408 Ⓓ Complete Reinforcement Assembly (Right and Left) AJB72969 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 86 Maintenance Body and Mounts .... 06-9 Adapter Rails Cargo Cover (Long Ambulance Body and Mounts..... 06-10 Box)............06-5 Rear Mud Guards ......... 06-11 Cargo Cover Assembly (Short Box) ..06-6 License Plate (Pickup) ......06-12 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 87 06-2 Table of Contents Body Rear End BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 88: Endgate Retainers

    Parts Description Part No. # Required Retainer, Push Type AV17632 Note: When fiberglass topper or troop seats/cargo cover is installed, remove plastic piece from rear tailgate. Use (1) to cover exposed holes. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 89: Adapter Rails Cargo Cover (Short Box)

    Rear lamp to be removed to attach nut to bolt. Ⓖ Side rails to be centered within 1.5 mm (0.06 in) of both sides. Ⓗ Hole diameter 8.33 mm (21/64 in) in 8 places. 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 90 Rear lamp to be removed to attach nut to bolt. Ⓖ Side rails to be centered within 1.5 mm (0.06 in) of both sides. Ⓗ Hole diameter 8.33 mm (21/64 in) in 8 places. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 91: Cargo Cover Assembly (Short Box)

    Body Rear End Cargo Cover Assembly (Short Box) Item Parts Description Part No. # Required Cover, Reversible, Cargo Assembly Complete (Green and Tan) ANB60217 Ⓐ Adapter Rails, Bows and Struts, Part of Complete Assembly. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 92: Cargo Cover Assembly (Long Box)

    Item Parts Description Part No. # Required Cover, Cargo Assembly Complete (Green) TX017804 Cover, Reversible, Cargo Assembly Complete (Green and Tan) ANB60216 Ⓐ Adapter Rails, Bows and Struts, Part of Complete Assembly. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 93: Fiberglass Topper

    Topper, w/ Side Windows (Short Box) ANB60219 Nut, Locking, M10 x 1.50 11516077 Plate, Topper TX017998 Washer, Flat, M10 15595041 Bolt, Hex, M10 x 1.50 x 50 11515770 Molding, End Gate 15096922 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 94: Maintenance Body And Mounts

    Parts Description Part No. # Required Body, Maintenance 96-VVD-54- Mount, Maintenance Body (Square) ANA45894 Mount, Maintenance Body (Round) ANA45893 Nut, Hex, M14 x 2.0 15702050 Bolt, Hex, M14 x 2.0 x 100 11588565 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 95: Ambulance Body And Mounts

    06-10 Body Rear End Body Rear End Ambulance Body and Mounts Item Parts Description Part No. # Required Mount Upper K560-82 11516382 Body, Ambulance 6310 Bolt 25606687 Mount, Lower K560-82 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 96: Rear Mud Guards

    Body Rear End Body Rear End 06-11 Rear Mud Guards Item Parts Description Part No. # Required Screw 11500997 Guard, Mud TX017778 Ⓐ Existing Bolt 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 97: License Plate (Pickup)

    Part No. # Required Plate, License ANB05114 Q Pin, License Plate 93750A400 Bushing, License Plate ANB08550 Washer, ⅝” ANB08549 Bolt, Conical Washer, M8 x 1.25 x 40 11516596 Screw, License Plate 9423101 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 98 Rear Bumper Attaching Parts Front Bumper Front View.......07-4 (Maintenance Body) ....... 07-7 Front Bumper (Ambulance/ Rear Bumper Mounting Brackets Maintenance Body) .........07-5 (Maintenance Body) ....... 07-8 Rear Bumper Mounting ......07-6 Rear Bumper Step ........07-9 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 99 07-2 Table of Contents Bumpers BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 100: Front Bumper Rear View

    Nut, PREV Torque, M12 x 1.75 11516078 Bolt, Hex, M12 x 1.75 x 80 11515785 Guard, Grille Brush (Left) ANB18184 Note: • For complete bumper use part number AHW26038. • Paint as required. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 101: Front Bumper Front View

    Bolt, Hex, M12 x 1.75 x 80 11515785 Nut, PREV Torque, M12 x 1.75 11516078 Bumper, Frame Horn (Right) ANB03758 Bumper, Wing (Right) ANB20250 Note: • For complete bumper use part number AHW26038. • Paint as required. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 102: Front Bumper (Ambulance/Maintenance Body)

    Bolt, Hex, M14 x 2.0 x 120 TX017499 Bolt, Hex, M12 x 1.75 x 35 TX017473 Nut, Hex, M14 x 2.0 15702050 Plate, Reinforcement TX018050 Shim, 14 Gauge TX181069 Shim, 12 Gauge TX181607 Note: Paint as required 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 103: Rear Bumper Mounting

    Nut, PREV Torque, M12 x 20 11516078 Nut, PREV Torque, M14 x 20 11516382 Bolt, Hex, M14 x 2 11519050 Bolt, Hex, M12 x 1.75 x 120 11589283 Note: For Complete Bumper Assembly use Part Number ANA86128. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 104: Rear Bumper Attaching Parts (Maintenance Body)

    Bolt, Hex, M10 x 1.5 x 30 TX017471 Bar, Rear Bumper ANA32752 Plate, Reinforcement ANA34801 Trailer, Hitch Platform Bolt, Hex, M14 x 2.0 x 40 11517100 Plate, Electrical Connector Cut Out ANA27984 Bar, Reinforcement ANA60846 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 105: Rear Bumper Mounting Brackets (Maintenance Body)

    Bolt, Hex, M14 x 2.0 x 40 11517100 Bolt, Hex, M12 x 1.75 x 35 TX017473 Bracket, Mounting (Left) ANA32747 Bolt, Hex, M12 x 1.75 x 25 11516788 Bracket, Mounting (Right) ANA32751 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 106: Rear Bumper Step

    Bumpers Bumpers 07-9 Rear Bumper Step Item Parts Description Part No. # Required Bolt, Conical Washer, M12 x 1.75 x 35 11900344 Tape, Anti-Skid T3373Z Step AHW26058 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 107 07-10 Bumpers Bumpers BLANK 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 108 Skid Plate Brackets.........08-6 Rear D-Rings ........08-11 Fuel Tank Skid Plate (1 of 2) ....08-7 Rear D-Rings (Maintenance Body)..08-12 Fuel Tank Skid Plate (2 of 2) ....08-8 Pintle Ball Hitch ........08-13 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 109 08-2 Table of Contents Frame and Underbody BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 110: Rear Caliper Covers

    Frame and Underbody Frame and Underbody 08-3 Rear Caliper Covers Item Parts Description Part No. # Required Cover, Brake Caliper 15188166 Ⓐ Part of Kit, One Kit Contains Both Sides 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 111: Skid Plate

    Skid Plate Item Parts Description Part No. # Required Bolt, Hex, M10 x 1.5 x 55 11517383 Plate, Skid (Front) AJB48148 Bolt, Hex, M10 x 1.5 x 40.0 11516600 Plate, Skid (Rear) AJB48152 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 112: Skid Plate Support Beams

    Bolt, Hex, M10 x 1.5 x 60.0 11516554 Support Beam (Rear) AJB48142 Bolt, Hex, M10 x 1.5 x 65.0 11516743 Support Beam (Right Middle) AJB48139 Note: Part of Skid Plate Assembly AJB33492 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 113: Skid Plate Brackets

    Bolt, Hex, M10 x 1.5 x 20.0 11516346 Bracket, Frame (Right Middle) AJB48129 Bracket, Frame (Right Front) AJB48123 Nut, Hex, M10 x 1.5 11517996 Ⓐ Existing Nut and Bolt Note: Part of Skid Plate Assembly AJB33492. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 114: Fuel Tank Skid Plate (1 Of 2)

    Bolt, Hex, Flange, M10 x 1.5 x 30 11516328 Support, Fuel Tank AJB39710 Plate, Skid Fuel Tank AJB39759 Ⓐ Existing Bolts Note: For Complete Fuel Tank Skid Plate use Part Number AJB39757. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 115: Fuel Tank Skid Plate (2 Of 2)

    # Required Nut, M8 x 1.25 11516076 Bolt, M8 x 1.25 x 23 11518907 Bolt, Flange, M10 x 1.5 x 80 11588908 Note: For Complete Fuel Tank Skid Plate Use Part Number AJB39757. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 116: Front D-Rings

    Bolt, Flat Head, M12 x 1.75 x 45 11515778 Bolt, Hex, ⅝–18 x 5.5 in 12338225-1 D-Ring 12342354B5 Washer, Wave ¾” 7716721 Nut, Nylon, Insert, ⅝–18 272739 Note: For complete D-Ring assemble use part number AHW26177. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 117: Front D-Rings (Ambulance/Maintenance Body)

    Front D-Rings (Ambulance/Maintenance Body) Item Parts Description Part No. # Required Bolt, Hex, 1 x 12 x 100 TX017514 D-Rings 14067793 Nut, Hex, 1 x 12 TX017513 Note: Left side shown, right side similar. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 118: Rear D-Rings (Maintenance Body)

    Frame and Underbody Frame and Underbody 08-11 Rear D-Rings Item Parts Description Part No. # Required Bolt, Hex, M12 x 1.75 x 120 11589283 D-Ring Assembly 15060352 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 119 Frame and Underbody Rear D-Rings (Maintenance Body) Item Parts Description Part No. # Required Nut, Hex, 1 x 12 TX017513 D-Rings, Tie Down 14067793 Bolt, Hex, 1 x 12 x 100 TX017514 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 120: Pintle Ball Hitch

    Frame and Underbody Frame and Underbody 08-13 Pintle Ball Hitch Item Parts Description Part No. # Required Pin and Spring Clip TX017503 Hitch, Receiver ANB27654 Hitch, Pintle Ball TX017500 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 121 08-14 Frame and Underbody Frame and Underbody BLANK 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 122 Interior Trim Table of Contents 09-1 Section 09 Interior Trim Accessory Panel ........09-3 Floor Mount Gun Rack......09-5 Rear Cab Gun Rack ........09-4 Pioneer Tool Kit........09-6 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 123 09-2 Table of Contents Interior Trim BLANK 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 124 Interior Trim Interior Trim 09-3 Accessory Panel Item Parts Description Part No. # Required Rivnut, M6 10237960 Panel, Accessory 4159-0102- Bolt, Hex, M6 x 1.0 x 20 11517518 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 125 Trim rear panel to achieve clearance around upper bracket both sides. Ⓔ Existing Rear Panel. Ⓕ Remove Jack Assembly. Reinstall using front jack stud and nut then rotate jack assembly to fit. 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 126 Rack, Gun ANA19132 Bracket, Gun (Upper) AH152731 Bolt, FLGHD, M8 x 1.25 x 25 11516336 Washer, ⅜” 12772 Mount, Gun (Lower) 10511926 Nut, FL HD, M8 x 1.25 11514596 Plate, Stud ANA30696 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 127 Parts Description Part No. # Required Bracket, Axe (Right) ANB44029 Bolt, Hex, M6 x 1.0 x 20 11517518 Rivnut, M6 x 1.0 10237960 Pioneer Took Kit (Green) ANB42515 Bracket, Axe (Left) ANB44028 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 128 (Ambulance/Maintenance Body) ...10-6 Body) ............. 10-12 Front Blackout (B/O) Marker Light ..10-7 Rear Bumper Lighting (Ambulance Front Blackout (B/O) Marker Light Body) ............. 10-13 (Ambulance/Maintenance Body) ...10-8 Rear Blackout (B/O) Marker/ Stoplamp ..........10-9 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 129 10-2 Table of Contents Lighting Systems BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 130: Switches, Accessory Panel

    Switches, Accessory Panel Item Parts Description Part No. # Required Panel, Accessory 4159-0102- Decal, Blackout (B/O) Switch TX017035 Switch, Blackout (B/O) Drive Lamp 14072358 Switch, Blackout (B/O) Control 14072339 Switch, 3 Way Toggle 55015-03 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 131: Topper Light Switch (Exterior)

    10-4 Lighting Systems Lighting Systems Topper Light Switch (Exterior) Item Parts Description Part No. # Required Decal, Topper 3 Way Switch ANA62288 Switch, 3 Way Toggle 55015-03 Harness, Topper ANA33523 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 132: Blackout (B/O) Headlamp

    Blackout (B/O) Headlamp Item Parts Description Part No. # Required Lamp, Front Blackout (B/O) Headlamp 14072333 Bulb, Front Blackout (B/O) Headlamp 9417866 Harness, Front Blackout (B/O) ANB40176 Ⓐ Part of Lamp Assembly. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 133: Blackout (B/O) Headlamp (Ambulance/Maintenance Body)

    Blackout (B/O) Headlamp (Ambulance/Maintenance Body) Item Parts Description Part No. # Required Lamp, Front Blackout (B/O) Headlamp 14072333 Bulb, Front Blackout (B/O) Headlamp 9417866 Harness, Front Blackout (B/O) 1212071 Ⓐ Part of Lamp Assembly 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 134: Front Blackout (B/O) Marker Light

    Lighting Systems Lighting Systems 10-7 Front Blackout (B/O) Marker Light Item Parts Description Part No. # Required Lamp, Front Blackout (B/O) Marker 15559316 Nut, Hex, #8-32 TX017416 Ⓐ Front Bumper 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 135: Front Blackout (B/O) Marker Light (Ambulance/Maintenance Body)

    10-8 Lighting Systems Lighting Systems Front Blackout (B/O) Marker Light (Ambulance/Maintenance Body) Item Parts Description Part No. # Required Lamp, Front Blackout (B/O) Marker 15559316 Nut, Hex, #8-32 TX017416 Ⓐ Front Bumper 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 136: Rear Blackout (B/O) Marker/Stoplamp

    Lighting Systems Lighting Systems 10-9 Rear Blackout (B/O) Marker/Stoplamp Item Parts Description Part No. # Required Lamp, Rear Blackout (B/O) Marker/Stop 15559312 Nut, Hex, #8-32 TX017416 Ⓐ Rear Bumper 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 137: Rear Blackout (B/O) Marker/Stoplamp

    10-10 Lighting Systems Lighting Systems Rear Blackout (B/O) Marker/Stoplamp Item Parts Description Part No. # Required Lamp, Rear Blackout (B/O) Marker/Stop 15559312 Nut, Hex, #8-32 TX017416 Ⓐ Rear Bumper 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 138 Lamp, Blackout (B/O) Marker 15559312 Bolt, Header Point, M5 x 0.8 x 25 11509665 Connector, Trailer Military 12039208 Connector, Door 14072403 Bolt, Hex, M6 x 1.0 x 20 11517518 Connector, Trailer (8 Pin) 12191503 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 139: Rear Bumper Lighting (Maintenance Body)

    Connector, Trailer Military 12039208 Connector, Door 14072403 Bolt, Hex, ¼” – 20 9425113 Lamp, License Plate 15048278 Bulb, License Plate Lamp, Rear Blackout (B/O) Marker/Stop 15559312 Nut, Hex, #8-32 TX017416 Plate, Trailer Connector GMSPO 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 140: Rear Bumper Lighting (Ambulance Body)

    Lighting Systems 10-13 Rear Bumper Lighting (Ambulance Body) Item Parts Description Part No. # Required Lamp, Blackout (B/O) Marker and Taillamp 7411 Lamp, License Plate 15048278 Bulb, License Plate Lamp, Back-up 92WD 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 141 10-14 Lighting Systems Lighting Systems BLANK 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 142 Seats Covers Table of Contents 11-1 Section 11 Seats Covers Seat Covers ..........11-3 Troop Seats ..........11-4 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 143 11-2 Table of Contents Seats Covers BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 144: Seat Covers

    Cover, Seat Driver Side, Front (Tan) TX017827-D Cover, Seat Passenger Side, Rear (Green) TX017619-P Cover, Seat Passenger Side, Rear (Tan) TX017620-P Cover, Seat Driver Side, Rear (Green) TX017884-D Cover, Seat Driver Side, Rear (Tan) TX017885-D 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 145: Troop Seats

    Bolt, Hex, ⅜” x 1.0 B3622L Ⓐ Hole diameter 15.88 mm (0.625 in) and prime edge. Ⓑ 35.37 mm (1.39 in). Ⓒ 198.14 mm (7.8 in). Ⓓ 22.07 mm (0.87 in). Note: Paint as required. 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 146 Vent Filters Table of Contents 12-1 Section 12 Vent Filters Front Axle Vent Filter......12-3 Transfer Case Vent Filter....... 12-5 Rear Axle Vent Filter.......12-4 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 147 12-2 Table of Contents Vent Filters BLANK 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 148 Reducer, Tube ” to ¼” 12935 ⁄ Tube, Vent, ¼” 48524060 Filter, Vent 5651682 Strap, Wiring Harness 12355066 Ⓐ Use wiring harness straps 12355066 to secure using empty hole in LH wheelhouse. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 149: Rear Axle Vent Filter

    Tube, Vent, ¼” 48524060 Filter, Vent 5651682 Strap, Wiring Harness 12355066 Ⓐ Using wiring harness straps 12355066 secure to brake line bracket. Ⓑ Using wiring harness straps 12355066 secure to existing harness. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 150: Transfer Case Vent Filter

    Part No. # Required Reducer, Tube ” to ¼” 48711642 ⁄ Tube, Vent, ¼” 48524060 Filter, Vent 5651682 Strap, Wiring Harness 12355066 Ⓐ Using wiring harness straps 12355066 secure to existing harness. 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 151 12-6 Vent Filters Vent Filters BLANK 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 152 Front Bumper Wiring Back-up Alarm ........13-18 (Ambulance/Maintenance Body) ...13-9 Fuel Fill Ground Wire (Maintenance Bulkhead Junction Block Wiring ..13-10 Body) ............. 13-19 Relay Block Wiring .......13-11 Ground Strap (Ambulance Body)..13-20 2005 GM Defense LSSV Military Truck Parts Manual...
  • Page 153 13-2 Table of Contents Wiring Systems 24V BLANK 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 154: Relays And Connectors

    12193603 Relay, Blackout (B/O) Control 12193603 Connector, Relay 12129716 Harness, Interrupt Wiring TX182015 Harness, Relay Block TX017860 Base, Relay Block 12089910 Module, Relay Block 12146836 Relay, Interrupt 12088567 Cover, Relay Block 15354032 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 155: Relay Block Bracket

    TX017530 Rivet, Dome Head TX016131 Ⓐ 9.5 mm (0.37 in). Ⓑ 92.0 mm (3.60 in). Ⓒ 65.0 mm (2.56 in). Ⓓ Drill Holes using 3/16 Drill Bit. Ⓔ 35.0 mm (1.38 in). 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 156: Circuit Breakers And Bracket (Ambulance Body)

    Circuit Breakers and Bracket (Ambulance Body) Item Parts Description Part No. # Required Bracket, Circuit Breaker TX017962 Bolt, Hex, ¼–20 x 0.75 9440033 Nut, Hex, ¼–20 10108651 Breakers, Circuit 332-209-159 Screw, Self Tapping 90286A194 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 157: Topper Dome Lamp Wiring

    Part No. # Required Harness, Dome Lamp 11697 Lamp, Dome 11510 Harness, CHMSL to Brake Light ANA33523 Base, Wiring Harness Strap, Adhesive TRMP Strap, Wiring Harness 12355066 Block Fuse 11513 Fuse, 10 amp 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 158: Engine Ground Strap

    Wiring Systems 24V Wiring Systems 24V 13-7 Engine Ground Strap Item Parts Description Part No. # Required Bolt, Hex M10 x 1.5 x 20 11515764 Harness, Ground Strap ANA62151 Ⓐ Existing Bolt. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 159: Front Bumper Wiring

    Strap, Wiring Harness 12355066 Harness, Front Blackout (B/O) ANB40176 Harness, Battery Boost (NATO) Negative TX017907 Bolt, Hex, M8 x 1.25 x 19 TX017485 Clamp, Harness 2043636 Harness, Battery Boost (NATO) Positive 12121012 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 160: Front Bumper Wiring (Ambulance/Maintenance Body)

    Harness, NATO To Battery TX017907 Harness, Front Blackout (B/O) Wiring 12121071 Bolt, Hex, M8 x 1.25 x 19 TX017485 Clamp, Harness 2043636 Strap, Wiring Harness 12355066 Conduit, Harness, 180 mm (7 in) M1883004 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 161: Bulkhead Junction Block Wiring

    Bolt, Hex, M6 x 1.0 x 20 11517578 Rivnut, M6 10237960 Cable, Negative TX017633 Cable, Positive TX017632 Ⓐ Positive Winch Cable – Rear Ⓑ Hole Diameter 8.79/8.90 mm (0.346/0.352 in) Ⓒ Negative Winch Cable – Rear 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 162: Relay Block Wiring

    Wiring Systems 24V Wiring Systems 24V 13-11 Relay Block Wiring Item Parts Description Part No. # Required Harness, Relay Block TX017860 Ⓐ Existing Harness 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 163: Underhood Wiring

    Underhood Wiring Item Parts Description Part No. # Required Harness, I/P TX182457 Harness, I/P w/ EM7 and TPMS ANB40174 Harness, Rear Extension (w/ Topper) ANB36731 Note: See existing harness identification tag on harness. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 164: I/P Wiring

    Hole diameter 3.80 cm (1.50 m) located in the lower left corner. Ⓑ Hole Diameter 8.9-9.2 mm (3.50-3.62 in). Ⓒ Connect to open cavity (part of TX017596). Ⓓ Wire from TX017596 thru grommet in bulkhead. Note: See identification tag on existing harness. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 165: Under Dash Wiring

    ANB40174 Harness, Interrupt at MBEC TX182015 Harness, Dimming Jumper for Blackout (B/O) TX017954 Harness, Voltmeter Gage TX017877 Harness, Voltmeter Gage w/ EM7 and TPMS ANB40171 Note: See identification tag on existing harness. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 166: Rear Extension Lamp Wiring

    Wiring Systems 24V Wiring Systems 24V 13-15 Rear Extension Lamp Wiring Item Parts Description Part No. # Required Harness, Rear Extension (w/ Topper) ANB36731 Strap, Wiring Harness 12355066 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 167: Bumper Harness And Relays

    # Required Bracket, Relay (Single) ANB41687 Nut, Hex, M6 11514516 Bracket, Relay (Multiple) ANB41732 Relay 12077867 Harness, 24V Rear Blackout (B/O) and Trailer ANB36686 Harness, 24V Trailer Connector 12039208 Connector, 12V Trailer 12191503 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 168: Rear Frame Wiring (Maintenance Body)

    Harness, 12 Volt to 24 Volt TX017821 Harness, Rear Extension TX182645 Strap, Wiring Harness 12355066 Harness, Rear Production Trailer Harness Split TX017852 Clamp, Harness 2043636 Bolt, Hex, M8 x 1.25 x 19 TX017485 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 169: Back-Up Alarm

    Parts Description Part No. # Required Bolt, Hex, #10–¾” 90356A294 Harness, Wiring ANB67189 Alarm, Back-up 92900 Note: • Located on the Bottom Rear of the Ambulance Body. • Rear Lighting Kit 01-2309. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 170: Fuel Fill Ground Wire (Maintenance Body)

    Wiring Systems 24V Wiring Systems 24V 13-19 Fuel Fill Ground Wire (Maintenance Body) Item Parts Description Part No. # Required Strap, Wiring Harness 12355066 Wire, Ground ANA46611 Ⓐ Original Equipment Mounting Hardware. 2005 GM Defense LSSV Military Truck Parts Manual...

  • Page 171: Ground Strap (Ambulance Body)

    Parts Description Part No. # Required Nut, Hex, M8 TX017416 Washer, Flat, ⅜ ” 12772 Strap, Ground GS-10102 Bolt, Hex, M8 x 1.25 11516335 Note: Clean Ground Strap Mounting Surface Prior to Installation. 2005 GM Defense LSSV Military Truck Parts Manual...

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