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JVC KD-DV5101 Service Manual

Dvd/cd receiver
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3 7 63 1515 0
SERVICE MANUAL
2
2005
MA151
TE
L 13942296513
1
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2
SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
www
5
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
.
http://www.xiaoyu163.com
DVD/CD RECEIVER
KD-DV5101

TABLE OF CONTENTS

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COPYRIGHT © 2005 Victor Company of Japan, Limited
http://www.xiaoyu163.com
2 9
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6 7
1 3
1 5
co
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9 4
2 8
Area suffix
E ------------- Southern Europe
EU ------------------------- Turkey
0 5
8
2 9
9 4
2 8
m
No.MA151
9 9
9 9
2005/2

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  • Page 1: Table Of Contents

    3 7 63 1515 0 SERVICE MANUAL DVD/CD RECEIVER MA151 2005 KD-DV5101 Area suffix E ------------- Southern Europe EU ------------------------- Turkey L 13942296513 TABLE OF CONTENTS PRECAUTIONS ............... 1-3 SPECIFIC SERVICE INSTRUCTIONS .
  • Page 2 http://www.xiaoyu163.com 3 7 63 1515 0 SPECIFICATION AUDIO AMPLIFIER SECTION Maximum Power Output Front 50 W per channel Rear 50 W per channel 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Continuous Power Output (RMS) Front than 0.8% total harmonic distortion.

  • Page 3: Precautions

    http://www.xiaoyu163.com SECTION 1 3 7 63 1515 0 PRECAUTIONS Safety Precautions Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
  • Page 4 http://www.xiaoyu163.com Preventing static electricity 3 7 63 1515 0 Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
  • Page 5 http://www.xiaoyu163.com Important for laser products 3 7 63 1515 0 5.CAUTION : If safety switches malfunction, the laser is able 1.CLASS 1 LASER PRODUCT to function. 2.DANGER : Invisible laser radiation when open and inter 6.CAUTION : Use of controls, adjustments or performance of lock failed or defeated.

  • Page 6: Specific Service Instructions

    http://www.xiaoyu163.com SECTION 2 3 7 63 1515 0 SPECIFIC SERVICE INSTRUCTIONS This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS. L 13942296513 u163 1-6 (No.MA151) http://www.xiaoyu163.com...

  • Page 7: Disassembly

    http://www.xiaoyu163.com SECTION 3 3 7 63 1515 0 DISASSEMBLY Main body section 3.1.1 Removing the front panel assembly (See Fig.1) Front panel assembly Push the detach button in the lower left part of the front panel as- sembly and remove the front panel assembly. Detach button Fig.1 3.1.2 Removing the bottom cover...
  • Page 8 http://www.xiaoyu163.com 3.1.3 Removing the front chassis assembly 3 7 63 1515 0 (See Figs.3 and 4) • Remove the front panel assembly and bottom cover. (1) From the front side of the main body, remove the two Front chassis assembly screws A attaching the front chassis assembly.
  • Page 9 http://www.xiaoyu163.com 3.1.5 Removing the rear bracket 3 7 63 1515 0 (See Fig.6) • Remove the bottom cover. (1) From the back side of the main body, remove the two Slot Wire holder LINE IN cable screws E, three screws E', two screws F and three screws G attaching the rear bracket.
  • Page 10 http://www.xiaoyu163.com 3.1.8 Removing the main sub board 3 7 63 1515 0 (See Figs.9 to 11) • Remove the front panel assembly, bottom cover, front chassis assembly, side heat sink, main board and DVD mechanism as- DVD mechanism assembly sembly. (1) From the top side of the DVD mechanism assembly, re- move the two screws K attaching the dust cover.
  • Page 11 http://www.xiaoyu163.com 3.1.9 Removing the switch board 3 7 63 1515 0 (See Figs. 12 to 14) • Remove the front panel assembly. (1) From the back side of the front panel assembly, remove the Rear cover five screws N attaching the rear cover. (See Fig.12.) (2) Release the ten joints i attaching the rear cover to the front panel assembly.
  • Page 12 http://www.xiaoyu163.com DVD mechanism assembly 3 7 63 1515 0 3.2.1 Removing the mechanism control board (See Fig.1) Caution: Before disconnecting the flexible wire extending from the DVD Lug wire Flexible wire pickup, solder the short-circuit point on the flexible wire using Feed motor a grounding soldering iron.
  • Page 13 http://www.xiaoyu163.com 3.2.2 Removing the top cover 3 7 63 1515 0 (See Fig.2) (1) Remove the two screws D attaching the top cover on the back of the body. (2) Remove the top cover upward. Reference: When reassembling, set part b of the top cover under the bending part c of the chassis frame.
  • Page 14 http://www.xiaoyu163.com 3.2.4 Removing the clamper unit 3 7 63 1515 0 (See Fig.5 to 7) • Remove the top cover and the mechanism section. (1) Remove the clamper2 spring on the bottom of the mecha- Clamper2 spring nism section. (See Figs.5.and 6.) (2) Release the part d of the clamper spring from the bending part of the chassis base assembly.
  • Page 15 http://www.xiaoyu163.com 3 7 63 1515 0 Clamper unit Clamper spring Fig.8 Clamper unit L 13942296513 Notch Fig.9 u163 (No.MA151)1-15 http://www.xiaoyu163.com...
  • Page 16 http://www.xiaoyu163.com 3.2.6 Removing the front unit 3 7 63 1515 0 (See Fig.10 to 12) • Remove the top cover and the mechanism section. (1) Disconnect the flexible wire from connector CN202 on the mechanism control board at the bottom of the body. (See Front unit Fig.10.) (2) Remove the screw G attaching the front unit on the top of...
  • Page 17 http://www.xiaoyu163.com 3.2.7 Removing the loading arm assembly 3 7 63 1515 0 (See Fig.13 , 14) • Remove the top cover, the mechanism section and the front unit. (1) From the top of the body, move the loading arm assembly from the front side upward, and release the bosses from the right and left joints k and m of the chassis base assem- bly.
  • Page 18 http://www.xiaoyu163.com 3.2.8 Removing the rod (L)(R)/roller assembly 3 7 63 1515 0 (See Fig.15 and 16) • Remove the top cover, the mechanism section, the front unit and the loading arm assembly. Collar Collar (1) Release the rod (L) and (R) from the joints q at the bottom of the loading arm assembly (See Fig.15.) (2) Remove the roller assembly from the loading arm assem- bly.
  • Page 19 http://www.xiaoyu163.com 3.2.9 Removing the DVD pickup assembly 3 7 63 1515 0 (See Fig.17 to 19) • Remove the mechanism control board. (1) From the bottom of the body, turn the feed gear in the di- Feed gear rection of the arrow to move the DVD pickup outwards. (See Fig.17.) (2) Remove the screw J attaching the thrust spring.
  • Page 20 http://www.xiaoyu163.com 3.2.10 Removing the spindle motor 3 7 63 1515 0 (See Fig.20) • Remove the mechanism control board. Remove the two screws L attaching the spindle motor on the Spindle motor bottom of the body. Caution: Perform adjustment when reattaching the spindle motor. Fig.20 3.2.11 Removing the feed motor assembly (See Fig.21 and 22)

  • Page 21: Adjustment

    http://www.xiaoyu163.com SECTION 4 3 7 63 1515 0 ADJUSTMENT Test instruments required for adjustment Standard measuring conditions (1) Digital oscilloscope (100MHz) Power supply voltage DC14.4V(11 to 16V) (2) Jitter meter Load impedance 4Ω(2 Speakers connection) (3) Digital tester Line Output 20KΩ...
  • Page 22 http://www.xiaoyu163.com After replacing the pickup, set the unit in the service mode to display a jitter value on the LCD. Confirm that the jitter value measured 3 7 63 1515 0 with a jitter meter is within 12% of the jitter value displayed on the LCD. If it is within 12%, then adjustment is not necessary. Please note that a jitter value displayed on the LCD is hex data.
  • Page 23 http://www.xiaoyu163.com Jitter value conversion table 3 7 63 1515 0 Load the test DVD and set the unit to the service mode. A jitter value converted to the hex value is displayed on the LCD. Refer to the corresponding decimal notation value shown in the following Jitter Conversion Table. The adjustment is OK if the jitter value measured with a jitter meter is within 12% of the jitter value displayed on the LCD.
  • Page 24 http://www.xiaoyu163.com Service mode 3 7 63 1515 0 4.5.1 Standard input/output conditions Power supply voltage DC14.4V(11 to 16V) Load impedance 4Ω(2 Speakers connection) Line Output 20KΩ 4.5.2 Service mode setting procedure (The DVD does not need to be loaded before starting the following procedure.) [STANDBY/ON ATTENUATOR] button [SEL] button [DISC UP] button...
  • Page 25 http://www.xiaoyu163.com 4.5.3 Operation procedures 3 7 63 1515 0 Keep this state more than 2 seconds while continuing pressing the [SEL] button, [STANDBY/ON ATTENUATOR] button and [SOURCE] button sequentially. The unit enters the service mode. "INIT ALL" is Initialize all data to the factory setting Press the [SEL] key indicated on the LCD.
  • Page 26 http://www.xiaoyu163.com 3 7 63 1515 0 "CD ERROR" is Read loading and ejection error history Press the [SEL] key indicated on the LCD. : The error history saved in the system control is read and displayed. TOT-xxxx : Total error count. Total error count (A figure between 0 and 9999 is displayed.
  • Page 27 http://www.xiaoyu163.com 3 7 63 1515 0 "SYS-TEMP" is Thermistor's temperature data readout Press the [SEL] key indicated on the LCD. : Data in the temperature sensor in the system control is read every 5 seconds and displayed in hex numbers. "CHK MODE"...
  • Page 28 http://www.xiaoyu163.com 4.5.4 DVD unit check mode 3 7 63 1515 0 Change LCD indication with a [FF ] button and a [REW ] button. Check item list Example of A/D key DVD unit operation Indication contents LCD indication Start at normal speed NORMPLAY (After start, it is measured JITTER on the Laser current value...

  • Page 29: Troubleshooting

    http://www.xiaoyu163.com SECTION 5 3 7 63 1515 0 TROUBLESHOOTING 16 PIN CORD DIAGRAM Black Green Violet GN/BK WH/BK Gray VI/BK Blue GY/BK White Yellow Orange Brown Yellow Green BL/WH OR/WH BL/WH OR/WH 2 RD RD 7 MEMORY 16 YL YL 4 1 BK 3 BL/WH REMOTE...
  • Page 30 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY CAR ELECTRONICS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.MA151) Printed in Japan http://www.xiaoyu163.com...
  • Page 31 3 7 63 1515 0 SCHEMATIC DIAGRAMS DVD/CD RECEIVER KD-DV5101 CD-ROM No.SML200502 Area suffix E ------------- Southern Europe EU ------------------------- Turkey L 13942296513 Contents Block diagram Standard schematic diagrams Printed circuit boards 2-5 to 7 u163 No.MA151SCH COPYRIGHT 2005 Victor Company of Japan, Limited.

  • Page 32: Safety Precaution

    http://www.xiaoyu163.com 3 7 63 1515 0 Safety precaution Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.

  • Page 33: Block Diagram

    http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 Block diagram DVD section Main amplifier section A,B,C,D,E,F FOCUS F1CD,F2CD S.METER,AFCK F1DVD,F2DVD TU21 IFCCONT,SD/ST & FM/AM TUNER TRACKING RDSDA COIL LPCO1 IC71 RDSSCK OUTLR Q101 DVDLDCUR OUTRR Q102 LINE OUT SEEK AOUT3 MONO...
  • Page 34 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 Standard schematic diagrams C428 4.7/25 KTD1304-X DVDR KTD1304-X R436 DVDL KTD1304-X Main amplifier section C438 KTD1304-X 4.7/25 6.8K C433 R437 C435 C434 R434 R431 HPDATA C437 R438 CN141 100P 150P 220/10 CN191 HPCK...
  • Page 35 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 LCD & Key switch section IC602 RPM7338-V4 R670 DIMOUT DIM_CON REMOCON 1 3 9 4 2 2 9 6 5 1 3 LCD1 ENC1 QLD0349-001 ENC2 LCDCE TO CN701 LCDDA (SHEET 1) LCDCL KEY2...
  • Page 36 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 DVD section R300 D3.3V K399 NQR0502-001X P3.3V IC303 IC399 K4S281632F-UC75 R301 K301 IC398 C399 0.1/16 SG32M90TFIR3 NQR0502-001X MDQ0 MDQ15 0.1/16 EXADT15 EXADR16 MDQ1 MDQ14 C392 EXADT14 R399 MDQ2 MDQ13 EXADT13 P3.3V C393 EXADT12...
  • Page 37 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 Printed circuit boards Main board Forward side Reverse side R906 R905 IC301 C316 Q901 IC901 Q912 IC901 C311 IC301 Q301 R961 C910 C360 C340 Q302 CN961 C907 D305 D301 C916 C917 C901 R894...
  • Page 38 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 Switch board Mechanism control board Forward side R435 C431 R438 Forward side C433 B204 C432 K445 IC411 C533 D619 LCD1 IC602 IC401 S611 C532 R531 C452 C453 S612 D605 R610 S613 D604 C454...
  • Page 39 http://www.xiaoyu163.com 3 7 63 1515 0 Mechanism control board Reverse side C404 R403 C403 C405 B201 R404 R402 B202 K443 R421 B203 R521 C402 C522 TP455 R401 K442 TP433 R365 R366 C368 TP416 TP446 TP417 C369 TP448 C603 K601 R602 TP322 TP324 K434...
  • Page 40 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY CAR ELECTRONICS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.MA151SCH) http://www.xiaoyu163.com...

  • Page 41: Parts List

    3 7 63 1515 0 PARTS LIST [ KD-DV5101 ] * All printed circuit boards and its assemblies are not available as service parts. Area suffix E ------------- Southern Europe EU ------------------------- Turkey L 13942296513 - Contents - 3- 2 Exploded view of general assembly and parts list (Block No.M1)
  • Page 42 http://www.xiaoyu163.com 3 7 63 1515 0 Exploded view of general assembly and parts list Block No. Switch board L 13942296513 Main sub board u163 http://www.xiaoyu163.com...
  • Page 43 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 Main board u163 http://www.xiaoyu163.com...
  • Page 44 http://www.xiaoyu163.com 3 7 63 1515 0 General Assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local  LV10774-004A TOP CHASSIS LV40848-044A SPACER(P) LV34061-001A SIDE HEAT SINK QYSDST2003ZA TAP SCREW M2 x 3mm(x2) QYSDST2606ZA TAP SCREW M2.6 x 6mm(x2) QYSDST2604ZA TAP SCREW M2.6 x 4mm(x3)
  • Page 45 http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local  GE31609-017A REAR BRACKET GE40252-001A FAN BRACKET GE40253-001A WIRE HOLDER QYSDST2604ZA TAP SCREW M2.6 x 4mm(x2) QYSDST2604ZA TAP SCREW M2.6 x 4mm QYSDSF3008ZA TAP SCREW M3 x 8mm QYSDSF3008ZA TAP SCREW M3 x 8mm...
  • Page 46 http://www.xiaoyu163.com 3 7 63 1515 0 DVD mechanism assembly and parts list Block No. Grease FMU-JD4-1D = JVS-1003 = MOBIL-1 = JVG-31N = JC-803B = 1401C BACK SIDE L 13942296513 AFTER SET PICK UP SA. APPLY GREASE u163 INSIDE The parts without symbol number are not service. http://www.xiaoyu163.com...
  • Page 47 http://www.xiaoyu163.com 3 7 63 1515 0 DVD mechanism Block No. [M][J][M][M] Symbol No. Part No. Part Name Description Local  VKZ4539-026 MINI SCREW (x2) QYSPSFT2040Z TAP SCREW M2 x 4mm LV43481-001A COOLING RUBBER (x2) LV10674-001A CHASSIS FRAME LV30225-0J6A SPACER (x2) VKZ4539-056 MINI SCREW VYSA1R4-056...
  • Page 48 http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local  LV43010-001A L.S.GEAR LV43063-001A L.S.COLLAR LV43011-001A THRUST SPRING QYSPSFT2040Z TAP SCREW M2 x 4mm LV33624-001A HOLDER(M) VKZ4539-026 MINI SCREW (x2) LV21288-001A HOLDER(S) VKZ4539-026 MINI SCREW (x2) LV43064-001A ROD(M) LV43065-001A...

  • Page 49: Electrical Parts List

    http://www.xiaoyu163.com 3 7 63 1515 0 Electrical parts list Main board  Symbol No. Part No. Part Name Description Local Block No. [0][1] D717 MA8062/M/-X Z DIODE  Symbol No. Part No. Part Name Description Local D719 SLR-56VC3F DIODE C.M D731 MA111-X SI DIODE...
  • Page 50 http://www.xiaoyu163.com 3 7 63 1515 0  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local C171 QEKJ1HM-225Z E CAPACITOR 2.2uF 50V M C926 QEXL1AM-476Z E CAPACITOR 47uF 10V M C172 QTE1H55-225Z E CAPACITOR 2.2uF 50V C927...
  • Page 51 http://www.xiaoyu163.com 3 7 63 1515 0  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local R306 NRSA63J-273X MG RESISTOR 27kΩ 1/16W J R754 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J R307 NRSA63J-100X MG RESISTOR 10Ω...
  • Page 52 http://www.xiaoyu163.com 3 7 63 1515 0  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local L925 NQL71EM-330X COIL 33uH M R601 NRSA63J-821X MG RESISTOR 820Ω 1/16W J L927 NQLB7GM-100X COIL 10uH M R602 NRSA63J-821X MG RESISTOR...
  • Page 53 http://www.xiaoyu163.com 3 7 63 1515 0  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local IC399 K4S281632F-UC75 IC(DIGITAL) C310 NCB31HK-102X C CAPACITOR 1000pF 50V K IC399 or EDS1216AATA-75 IC(DIGITAL) C311 NCB31CK-104X C CAPACITOR 0.1uF 16V K IC401...
  • Page 54 http://www.xiaoyu163.com 3 7 63 1515 0  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local R106 NRSA63J-2R2X MG RESISTOR 2.2Ω 1/16W J R336 NRSA63J-151X MG RESISTOR 150Ω 1/16W J R107 NRSA63J-101X MG RESISTOR 100Ω...
  • Page 55 http://www.xiaoyu163.com 3 7 63 1515 0  Symbol No. Part No. Part Name Description Local L451 NQL044K-100X COIL 0.26Ω 10uH K CN101 QGF0522F1-30W CONNECTOR FFC/FPC (1-30) CN201 QGF1038F1-11X CONNECTOR FFC/FPC (1-11) CN202 QGF0523F1-05W CONNECTOR FFC/FPC (1-5) CN402 QGF0522F1-06W CONNECTOR FFC/FPC (1-6) CN403 QGF0534F1-45X CONNECTOR...
  • Page 56 http://www.xiaoyu163.com 3 7 63 1515 0 Packing materials and accessories parts list Block No. No additional / supplemental order of WARRANTY CARDs are available A2,A3,A4, A5,A6,A19 L 13942296513 A7,A8,A9, KIT: A10,A11,A12 u163 3-16 http://www.xiaoyu163.com...
  • Page 57 http://www.xiaoyu163.com 3 7 63 1515 0 Packing and Accessories Block No. [M][3][M][M] Symbol No. Part No. Part Name Description Local  GET0279-001A INST BOOK ENG,GER,FRE,DUT GET0279-003A INST BOOK ENG,FRE GET0279-002A INST BOOK SPA,ITA,RUS,SWE GET0279-004A INST BOOK SPA,TUR,PER GET0279-005A INSTALL MANUAL ENG,GER,FRE,DUT GET0279-007A INSTALL MANUAL...

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