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Jetmaster 60i Installation, Operating And Servicing Instructions

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FIRES WITHOUT COMPROMISE
EXCEPTIONAL FIRES
JETMASTER INSET STOVE
Installation, Operating and Servicing Instructions
JETMASTER MK6
GAS JETBOX RANGE
Please leave these instructions with the customer
Installation and Operating Instructions For
Manual Control
Comfort Control (CC)
Remote Control (RC)
SERIAL NUMBER......................................
Issue. 1

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  • Page 1 FIRES WITHOUT COMPROMISE EXCEPTIONAL FIRES JETMASTER INSET STOVE Installation, Operating and Servicing Instructions JETMASTER MK6 GAS JETBOX RANGE Please leave these instructions with the customer Installation and Operating Instructions For Manual Control Comfort Control (CC) Remote Control (RC) SERIAL NUMBER...……………………………..

  • Page 2: Table Of Contents

    Contents Page Installer Details ..................................4 Data Table and Dimensions ..............................5 INSTALLATION INSTRUCTIONS Introduction Dimensions .................................... 6 Regulations.................................... 6 Important Points To Note Before Starting Installation ......................6 Convection Inlet ..................................6 Paint ...................................... 7 Modular Construction ................................7 Installation Requirements..............................
  • Page 3 Door Tension Adjustment ..............................32 Cleaning and Maintenance ..............................32 Glass Door................................... 32 Jetmaster Guarantees Jetmaster Provides Two Guarantees ..........................32 Automatic Two Year Guarantee ............................32 Registerable Five Year Guarantee ............................32 Terms and Conditions ................................33 Statutory Rights ................................... 33 Complaints...................................

  • Page 4: Installer Details

    Fire Details Serial Number Model Installation Date Purchased From Name Address Date Installation By Installer Name Company Address Commissioning Please Circle One Flue type correct Flue swept and soundness checked Smoke draw test (spillage) carried out Air supply checked Controls explained HETAS Number Signature Print name...

  • Page 5: Data Table And Dimensions

    400 Lth 500 Lth Length & Diameter Ø75 Ø100 Ø100 OUTPUTS / TEMPERATURES WOOD 1.75* 2.25 MAXIMUM REFUEL WEIGHT ROOM SIZE HEATED 100* 200* M³ MINIMUM REFUEL INTERVAL The data marked * on the 18i and 70i are Jetmaster estimated figures...

  • Page 6: Installation Instructions

    Installation Instructions Introduction READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION. CLOSE ATTENTION TO THE DETAILS OF INSTALLATION WILL ENABLE YOU TO GET THE BEST RESULTS FROM YOUR FIRE. NOTE: THESE INSTRUCTIONS SHOULD BE RETAINED FOR FUTURE REFERENCE. There are three essential requirements for a successful installation. The fire must be correctly fitted into the recess and surround.

  • Page 7: Paint

    Paint It is strongly recommended that the fire is protected from cement and plaster splashes during installation, as these are difficult to remove from the surfaces. Modular Construction Due to the modular construction of the unit, you can for instance: Fit the flue connector, air supply pipes and the outer box.

  • Page 8: Chimneys And Flues

    Chimneys and Flues The flue and chimney must be inspected before installation to ensure that it is suitable for the appliance being fitted. Chimney and flue systems must meet the requirements of the Building Regulations Document J. Soundness of Flue The flue must be sound and free from cracks and obstructions.

  • Page 9: Flue Adaptor With Liner

    The Jetmaster fire is not a structural unit; although very robust it is not designed to take the weight of the flue. Therefore a structural lintel will need to be provided for clay liners or in the case of pre fabricated stainless steel chimney the chimney manufactures recommended fixing brackets or method must be used.

  • Page 10: Hearths, Fire Surrounds And Shelves

    Hearths, Fire Surrounds and Shelves The floor or recess on which the fire stands shall have adequate load bearing capacity. Particular attention shall be paid to existing constructions. It is important to ensure that the fireplace is installed on a non-combustible surface. Do not install this unit directly onto wooden or carpet floors.

  • Page 11: Shelves

    Shelves If in doubt always consult the building regulations regarding the proximity of combustible materials. The minimum height from the top surface of the frame of the fire to the underside of any shelf shall be as follows. For a shelf depth of 100mm (4”) from wall – Minimum height = 375mm (15”) For shelves of a greater depth add 50mm (2”) to the shelf height for every 25mm (1”) increase in shelf depth.

  • Page 12: Air Supplied From External Source

    entering around doors and windows will still profit from the provision of a separate air supply as, properly placed, this will stop or reduce cold draughts. DO NOT set a ventilation grille in the hearth immediately in front of the fire. The cold air entering the room will form a cold ‘curtain’...

  • Page 13: Fitting The Fire

    If installing the fire in an existing fireplace, first remove all loose material from the recess and measure the opening and recess to ensure that the Jetmaster outer firebox will fit. The opening must be high and wide enough to allow the outer firebox to be pushed into position. Allow extra height if connecting directly to the existing flue to make the connection.

  • Page 14: Tertiary Air Tube Removal And V Board Baffle Removal

    Tertiary Air Tube Removal and V Board Baffle Removal There are two tertiary air tubes located at the top of the inner firebox to bring air into the fire. One is large and one is small. Each tube is held in its position by a swing cam catch attached with a single 8mm bolt to the right hand inner side of the firebox.

  • Page 15: Tertiary Air Tube Removal And Lower V Board Baffle Removal

    Tertiary Air Tube Removal and Lower V Board Baffle Removal The sequence for easy removal of the air tubes and lower V board baffles are thus:- First remove the front tertiary air tube closest to the door of the fire. To remove the tube, slacken the 8mm bolt using the 13mm spanner provided.

  • Page 16: Cast Bottom Grate Removal

    BACK REST PLATE UPPER V-BOARD CLAMP UPPER V-BOARD BAFFLE Cast Bottom Grate Removal The cast bottom grate can be removed by lifting up at the front or side edges. Care should be taken to ensure that the V boards each side of the grate do not become damaged. Particularly the thin sections that surround the cast bottom grate.

  • Page 17: Flue Adaptor Removal

    Bottom V Board Removal First remove the bottom V boards by gently lifting them up at the front edge. Care should be taken with the thin sections that surround the cast bottom grate so they do not break. Rear V Board Removal Remove the rear left and right vertical V boards by gently pulling one edge out first, then slide forward.

  • Page 18: Outer Firebox Fitting

    Outer Firebox Fitting The box can be sealed to the opening using the insulation supplied, or similar insulating material. Place the outer firebox in front of the prepared opening. Wrap the sides and back of the fire with the insulation and hold this in place with tape.

  • Page 19: Inner Firebox "Engine" Fitting

    Inner Firebox “Engine” Fitting Slide the inner box “engine” into the outer box. The engine contains easy grip areas that allow 2 people to easily lift and slide the engine in place. Guides allow for easy location. Ensure that the inner box slides all the way to the rear of the outer box.

  • Page 20: Fitting The Ash Pan

    Fitting the Ash Pan Fit the ash pan by sliding in under the cast bottom grid. Ensure it is fitted the correct way around with the handle towards the front as shown below. Fitting the Basket Grate (Optional Extra) The basket can be slide into the firebox centrally. It should be pushed back to the rear of the firebox and then pulled foreword slightly by a few millimetres to allow a small air space between the rear of the basket and the inside back of the firebox.

  • Page 21: Fitting The Frame

    Fitting the Frame The Frame is fitted to the inner firebox by clipping the hooks onto the firebox tags located each side at the top and bottom of the front of the inner box. Lift the Frame higher than the inner box, push towards the inner box and then push down locating the hooks on the frame over the firebox tags.

  • Page 22: Commissioning

    Commissioning After Installation Is Complete In your own interest and for safety, in the United Kingdom, it is the law that all solid fuel appliances are installed by competent persons, a registered installer or approved by your local building control officer. The Heating Equipment Testing and Approval Scheme (HETAS) require its members to work to recognised standards.

  • Page 23: Lighting After Installation

    Lighting after installation The Jetmaster should not be run hard until all cement and plasterwork is completely dry and cured. When installation has involved building in cement mortar allow:- 7 days drying time if the house has other forms of heating.

  • Page 24: Users Instructions

    This appliance is designed for intermittent operation and is intended for the purposes of room heating. It is designed to burn only the recommended fuels specified by Jetmaster and shall not be used with any liquid fuels or as an incinerator.

  • Page 25: Chimney Fires

    DO NOT touch the external surfaces, air outlet, hood or frame when the fire is alight as these surfaces become hot. DO NOT modify the appliance in any way. ONLY modifications authorised by Jetmaster may be carried out. Always allow the fire to cool before touching any parts except for those that are designed to operate with a tool.

  • Page 26: Protection Of Heat And Shelves

    Operating Instructions Lighting after Installation A Jetmaster should not be run hard until all cement and plasterwork is completely dry and cured. As a basic guide the installer should Allow a 7-day drying time if the house has other forms of heating.

  • Page 27: Wood Burning

    Wood Burning If burning wood then it should be burnt on the cast grate and V boards. (Coal or smokeless fuel cannot be burned in this way). Allow the ash to build up to about 1” (25mm) deep in the base to ensure even and efficient burning. Ash Removal.

  • Page 28: Seasonal Use

    INTERVAL Of the smokeless fuels, Coalite, Homefire and The data marked * on the 18i and 70i are Jetmaster estimated figures Anthracite are particularly suitable. Furnace fuels and petroleum based solid fuels should not be used in Jetmaster Stoves.

  • Page 29: Servicing Instructions

    Servicing Instructions IMPORTANT – ALLOW THE FIRE TO COOL BEFORE COMMENCING SERVICING OR CLEANING Servicing To ensure safe, efficient operation of the appliance, it is necessary to carry out routine servicing at regular intervals. The frequency of servicing will depend on the particular installation conditions and the frequency of use. Chimney Sweeping We recommend that chimneys should be swept at least twice a year during the burning season.

  • Page 30: Tertiary Air Tube Removal And V Board Baffle Removal And Refitting

    Clean all V board baffles and check condition. If any boards show signs of surface damage or are broken then they should be replaced. Replacement parts are available from your Jetmaster Distributor. For replacement of tertiary air tubes and baffles reverse the removal procedure.

  • Page 31: Cast Bottom Grate Removal

    Cast Bottom Grate Removal The cast bottom grate can be removed by lifting up at the front or side edges. Care should be taken to ensure that the V boards each side of the grate do not become damaged. Particularly the thin sections that surround the cast bottom grate.

  • Page 32: Servicing Door Seal Between Door Frame And Glass Panel

    Refit the door using the reverse process in door removal section. Check the door tension as detailed below. The ceramic rope seal should be held in place with Jetmaster Seal Adhesive. Servicing Door Seal between Door Frame and Glass Panel The seal under the glass can be removed by first removing the glass panel.

  • Page 33: Jetmaster Guarantees

    Jetmaster Provides TWO Guarantees Automatic Two Year Guarantee on all products Jetmaster Fires Ltd (“Jetmaster”) is so confident in the quality and design of its products that it provides a TWO Year Guarantee against defects in materials and workmanship. Excludes: - Glass door, cast grates, tertiary air tubes and V boards, firebox air control assembly for which replacement parts can be purchased from Jetmaster.

  • Page 34: Statutory Rights

    Distributor and Jetmaster within five years of the purchase date of the product, then, Jetmaster at its discretion, will arrange with the appointed Distributor either to replace or repair the faulty product.
  • Page 36 Contact Details Jetmaster Fires Ltd, Peacock Trading Estate, Goodwood Road, Eastleigh, Hampshire, SO50 4NT Telephone: 02380 629513 Fax: 02380 629567 Email: jetmastersales@aol.com Web: www.jetmaster.co.uk Issue No.1 - February 2010...

This manual is also suitable for:

70i18i

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