Ford Expedition 2000 Workshop Manual

Ford Expedition 2000 Workshop Manual

Wipers and washers
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2000 Expedition/Navigator Workshop Manual
SECTION 501-16: Wipers and Washers
DIAGNOSIS AND TESTING
Wipers And Washers
Refer to Wiring Diagrams Cell 59, Generic Electronic Module for schematic and connector information.
Refer to Wiring Diagrams Cell 81, Interval Wiper/Washer for schematic and connector information.
Refer to Wiring Diagrams Cell 82, Liftgate Wiper/Washer for schematic and connector information.
Special Tool(s)
Worldwide Diagnostic System (WDS)
418-F224
New Generation STAR (NGS) Tester
418-F052, or equivalent scan tool
73 Digital Multimeter or equivalent
105-R0051

Principles of Operation

NOTE: The generic electronic module (GEM) will not activate the rear wiper system if either the liftgate or the liftgate glass is ajar. If either the liftgate or the liftgate
glass becomes ajar while the rear wiper is in operation, the GEM will park the rear wiper motor.
There are two distinct modes of wiper operation:
Off Mode: In this mode, there is no rear wiper activity, and the wiper motor will be in the PARK position.
Interval Mode: This mode is selected when the rear wiper switch is in either the Interval 1 or 2 position. When this mode is selected, the rear wiper motor is
driven up onto the glass by activating the rear wiper UP relay. When the wiper motor HIGH/LOW/PARK position input reaches the high position, the UP relay is
deactivated and the DOWN relay is activated to reverse the wiper motor direction. When the wiper motor reaches the LOW position, as determined by the
HIGH/LOW/PARK position input, the GEM deactivates the DOWN relay and will begin a new wiper cycle 1 to 10 seconds later, depending on the interval
position selected.
To engage the rear window washer, rotate the rear window washer selector downward to the WASH position. The rear window wiper will run as long as the WASH
position is selected. When the rear window washer selector returns to the OFF, INT 1 or INT 2 position, the washer will stop immediately, but the rear window wiper will
continue for two to three sweeps and then return to its previous mode of operation.
The low washer fluid indicator chime warns that the washer fluid level is low. The low washer fluid indicator chime is a single tone with a duration of one second. The
chime will sound when the low washer fluid indicator is initially activated.
The low washer fluid indicator warns that the fluid level in the washer reservoir is low. The low washer fluid indicator will illuminate when the washer fluid level is low
and the ignition switch is in the RUN position.
The low washer fluid indicator will deactivate when the washer fluid reservoir is filled and the ignition switch has been cycled from RUN to OFF, then to RUN.

Inspection and Verification

1. The wiper/washer system is a generic electronic module (GEM) controlled system; refer to
2. Verify the customer concern by operating the wiper/washer system.
3. Visually inspect for obvious signs of mechanical and electrical damage.

Visual Inspection Chart

Mechanical
Hoses to windshield washer pump
Wiper linkage
4. If the concern remains after the inspection, connect the scan tool to the data link connector (DLC) located beneath the instrument panel and select the vehicle to
be tested from the scan tool menu. If the scan tool does not communicate with the vehicle:
Check that the program card is properly installed.
Check the connections to the vehicle.
Check the ignition switch position.
5. If the scan tool still does not communicate with the vehicle, refer to the scan tool manual.
6. Perform the DATA LINK DIAGNOSTIC TEST. If the scan tool responds with:
CKT914, CKT915 or CKT70 = ALL ECUS NO RESP/NOT EQUIP, refer to
NO RESPONSE/NOT EQUIPPED for generic electronic module (GEM), go to Pinpoint Test M.
SYSTEM PASSED, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs and perform self-test diagnostics for
the GEM.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WSYJ/~MUS~LEN/20...
Electrical
Fuses 6 (5A), 8 (5A), 15 (5A), and 20 (5A)
Wiring harness
Loose or corroded connector(s)
Relays
Motors
Multifunction switch
Washer fluid level switch
Section
2000 Expedition/Navigator Workshop Manual
Procedure revision date: 06/17/1999
Section
419-10.
418-00.
Page 1 of 55
8/4/2010

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  • Page 1 2000 Expedition/Navigator Workshop Manual Page 1 of 55 SECTION 501-16: Wipers and Washers 2000 Expedition/Navigator Workshop Manual DIAGNOSIS AND TESTING Procedure revision date: 06/17/1999 Wipers And Washers Refer to Wiring Diagrams Cell 59, Generic Electronic Module for schematic and connector information. Refer to Wiring Diagrams Cell 81, Interval Wiper/Washer for schematic and connector information.
  • Page 2 2000 Expedition/Navigator Workshop Manual Page 2 of 55 7. If the DTCs retrieved are related to the concern, go to GEM Diagnostic Trouble Code (DTC) Index to continue diagnostics. 8. If no DTCs related to the concern are retrieved, proceed to Symptom Chart to continue diagnostics. GEM Diagnostic Trouble Code (DTC) Index GEM Diagnostic Trouble Code (DTC) Index Description...
  • Page 3 2000 Expedition/Navigator Workshop Manual Page 3 of 55 B1816 Wiper Rear Motor Down Relay Coil Circuit Short to Battery GO to Pinpoint Test B1818 Wiper Rear Motor Up Relay Coil Circuit Failure GO to Pinpoint Test B1820 Wiper Rear Motor Up Relay Coil Circuit Short to Battery GO to Pinpoint Test B1839...
  • Page 4 2000 Expedition/Navigator Workshop Manual Page 4 of 55 OnOB-, OnOBG HALLPWR Center Axle Hall Power Off---, Off--G, Off-B-, Off-BG, OffO--, OffO-G, OffOB-, OffOBG, On---, On--G, On-B-, On-BG, OnO--, OnO-G, OnOB-, OnOBG IGN_A Ignition Switch -ACCY Position NO, YES IGN_KEY Ignition Key In / Out OUT, IN IGN_O/L Ignition Switch -OFF/Lock Position...
  • Page 5 2000 Expedition/Navigator Workshop Manual Page 5 of 55 4WD TRANSFER CASE CONTROL PLATE PWR OFF, ON BATTERY SAVER & COURTESY ENTRY BATT SAVR OFF, ON BATTERY SAVER & COURTESY ENTRY INT LAMPS OFF, ON FRONT WINDSHIELD WIPER/WASHER FLUID LOW OFF, ON FRONT WINDSHIELD WIPER/WASHER SPEED RLY OFF, ON FRONT WINDSHIELD WIPER/WASHER...
  • Page 6 2000 Expedition/Navigator Workshop Manual Page 6 of 55 GEM. Test Circuitry. No communication with the module — GEM Fuses. GO to Pinpoint Circuitry. Test GEM. Pinpoint Tests CAUTION: Disconnect the battery before removing and installing the generic electronic module (GEM) or its connectors. Failure to follow this caution will result in the GEM storing many erroneous DTCs and it may exhibit erratic operation after installation.
  • Page 7 2000 Expedition/Navigator Workshop Manual Page 7 of 55 Retrieve and Document Continuous DTCs Clear Continuous DTCs On-Demand Self-Test Wiper Self-Test Are any DTCs recorded? If DTC B1431, GO to If DTC B1432, GO to If DTC B1438, GO to If DTC B1441, GO to If DTC B1450, GO to If DTC B1453, GO to If DTC B1840, GO to...
  • Page 8 2000 Expedition/Navigator Workshop Manual Page 8 of 55 REPAIR Circuit 950 (W/BK). CLEAR the DTCs. TEST the system for normal operation. A5 CHECK THE WIPER SWITCH OUTPUTS BY MONITORING THE PID WPMODE Monitor the PID WPMODE while turning the wiper switch through all the switch positions. Do the PID WPMODE values agree with all the wiper switch positions? GO to A12.
  • Page 9 2000 Expedition/Navigator Workshop Manual Page 9 of 55 GO to A9. REPAIR Circuit 682 (DB). CLEAR the DTCs. TEST the system for normal operation. A9 CHECK CIRCUIT 684 (PK/Y) FOR OPEN Measure the resistance between GEM C239-22, Circuit 684 (PK/Y) and multifunction switch C259-685, Circuit 684 (PK/Y).
  • Page 10 2000 Expedition/Navigator Workshop Manual Page 10 of 55 If the PID WPRUN displays ON--- and OFF---, GO to If the PID WPRUN displays OFFO-G, GO to . If the PID WPRUN displays ON-B-, GO to A13 CHECK THE VOLTAGE TO THE WIPER RUN/PARK RELAY COIL Wiper Run/Park Relay Measure the voltage between wiper run/park relay connector Pin 1, Circuit 950 (W/BK) and ground.
  • Page 11 2000 Expedition/Navigator Workshop Manual Page 11 of 55 A16 CHECK THE WIPER RUN/PARK RELAY FOR CORRECT OPERATION Check the wiper run/park relay; refer to Wiring Diagrams, Cell 149, Component Test. Is the windshield wiper run/park relay OK? REPLACE the GEM; REFER to Section 419-10.
  • Page 12 2000 Expedition/Navigator Workshop Manual Page 12 of 55 Is the voltage greater than 10 volts? GO to A21. GO to A19. A19 CHECK CIRCUIT 63 (R) FOR OPEN Wiper Run/Park Relay Measure the resistance between wiper HI/LO relay connector Pin 3, Circuit 63 (R) and wiper run/park relay connector Pin 3, Circuit 63 (R).
  • Page 13 2000 Expedition/Navigator Workshop Manual Page 13 of 55 Do the wipers operate? REPLACE the wiper HI/LO relay. CLEAR the DTCs. TEST the system for normal operation. GO to A22. A22 CHECK THE GROUND TO THE WINDSHIELD WIPER MOTOR FOR OPEN Windshield Wiper Motor C165 Measure the resistance between windshield wiper motor C165-3, Circuit 57 (BK) and ground.
  • Page 14 2000 Expedition/Navigator Workshop Manual Page 14 of 55 Do the PID values agree with the ignition switch positions? GO to B2. REPAIR the ignition circuit (RUN/ACC: Circuit 297 [BK/LG], RUN: Circuit 687 [GY/Y], START: Circuit 32 [R/LB] or Circuit 481 [GY/Y]) in question. CLEAR the DTCs. TEST the system for normal operation.
  • Page 15 2000 Expedition/Navigator Workshop Manual Page 15 of 55 Check the wiper/washer switch (multifunction switch) for correct operation; refer to Wiring Diagrams, Cell 149, Component Testing. Is the multifunction switch OK? GO to B5. REPLACE the multifunction switch; REFER to Section 211-05.
  • Page 16 2000 Expedition/Navigator Workshop Manual Page 16 of 55 Wiper Run/Park Relay Check the wiper run/park relay; refer to Wiring Diagrams, Cell 149, Component Test. Is the wiper run/park relay OK? GO to B9. REPLACE the wiper run/park relay. CLEAR the DTCs. TEST the system for normal operation. B9 CHECK CIRCUIT 646 (Y/W) FOR SHORT TO GROUND GEM C239 Measure the resistance between wiper run/park relay connector Pin 2, Circuit 646 (Y/W) and...
  • Page 17 2000 Expedition/Navigator Workshop Manual Page 17 of 55 Is any voltage indicated? REPAIR Circuit 56 (DB/O). CLEAR the DTCs. TEST the system for normal operation. GO to B12. B12 CHECK CIRCUIT 58 (W) FOR SHORT TO POWER Measure the voltage between wiper HI/LO relay connector Pin 4, Circuit 58 (W) and ground. Is any voltage indicated? REPAIR Circuit 58 (W).
  • Page 18 2000 Expedition/Navigator Workshop Manual Page 18 of 55 Measure the voltage between wiper run/park relay connector Pin 4, Circuit 671 (LB) and ground. Is any voltage indicated? REPAIR Circuit 671 (LB). CLEAR the DTCs. TEST the system for normal operation. REPLACE the windshield wiper motor;...
  • Page 19 2000 Expedition/Navigator Workshop Manual Page 19 of 55 C2 CHECK THE WIPER SWITCH OUTPUTS Monitor the PID WPMODE while turning the wiper switch through all the switch positions. Does the PID WPMODE value agree with all the wiper switch positions? GO to C8.
  • Page 20 2000 Expedition/Navigator Workshop Manual Page 20 of 55 Is the resistance less than 5 ohms? GO to C6. REPAIR Circuit 684 (PK/Y). CLEAR the DTCs. TEST the system for normal operation. C6 CHECK CIRCUIT 680 (LB/O) FOR SHORT TO POWER Measure the voltage between multifunction switch C259-590, Circuit 680 (LB/O) and ground.
  • Page 21 2000 Expedition/Navigator Workshop Manual Page 21 of 55 REPLACE the wiper HI/LO relay. CLEAR the DTCs. TEST the system for normal operation. C10 CHECK CIRCUIT 647 (GY/LB) FOR SHORT TO POWER Wiper HI/LO Relay GEM C239 Measure the voltage between wiper HI/LO relay connector Pin 2, Circuit 647 (GY/LB) and ground.
  • Page 22 2000 Expedition/Navigator Workshop Manual Page 22 of 55 REPAIR Circuit 950 (W/BK). CLEAR the DTCs. TEST the system for normal operation. C13 CHECK CIRCUIT 647 (GY/LB) FOR SHORT TO GROUND GEM C239 Measure the resistance between wiper HI/LO relay connector Pin 2, Circuit 647 (GY/LB) and ground.
  • Page 23 2000 Expedition/Navigator Workshop Manual Page 23 of 55 Turn the wiper/washer switch to the low wiper speed position. Connect a jumper wire between wiper HI/LO relay connector Pin 3, Circuit 63 (R) and Pin 4, Circuit 58 (W). The wipers should move at low speed. Do the wipers operate at the correct speeds? REPLACE the wiper HI/LO relay.
  • Page 24 2000 Expedition/Navigator Workshop Manual Page 24 of 55 Is the resistance less than 5 ohms? CHECK the windshield wiper motor; REFER to Windshield Wiper Motor — Current Draw Test. REPLACE the windshield wiper motor if it does not pass the test; REFER to Motor—...
  • Page 25 2000 Expedition/Navigator Workshop Manual Page 25 of 55 Does the PID WPMODE value agree with all the wiper switch positions? GO to D8. GO to D3. D3 CHECK THE WIPER/WASHER SWITCH Multifunction Switch C259 Check the wiper/washer switch (multifunction switch) for proper operation; refer to Wiring Diagrams, Cell 149, Component Test.
  • Page 26 2000 Expedition/Navigator Workshop Manual Page 26 of 55 REPAIR Circuit 684 (PK/Y). CLEAR the DTCs. TEST the system for normal operation. D6 CHECK CIRCUIT 680 (LB/O) FOR SHORT TO POWER Measure the voltage between multifunction switch C259-590, Circuit 680 (LB/O) and ground. Is any voltage indicated? REPAIR Circuit 680 (LB/O).
  • Page 27 2000 Expedition/Navigator Workshop Manual Page 27 of 55 Windshield Wiper Motor C165 Measure the voltage between windshield wiper motor C165-2, Circuit 950 (W/BK) and ground. Is the voltage greater than 10 volts? GO to D10. REPAIR Circuit 950 (W/BK). CLEAR the DTCs. TEST the system for normal operation. D10 CHECK CIRCUIT 671 (LB) FOR OPEN GEM C239 Measure the resistance between windshield wiper motor C165-1, Circuit 671 (LB) and GEM...
  • Page 28 2000 Expedition/Navigator Workshop Manual Page 28 of 55 Remove the jumper wire from windshield wiper motor C165. Connect a jumper wire between windshield wiper motor C165-1, Circuit 671 (LB) and the positive battery terminal. Does the PID WPPRKSW indicate PARKED when C165-1 is grounded and notPRK when 12 volts is applied? REPLACE the windshield wiper motor;...
  • Page 29 2000 Expedition/Navigator Workshop Manual Page 29 of 55 If DTC B1458, GO to If DTC B1460, GO to If DTC B1342, REPLACE the GEM; REFER to Section 419-10. CLEAR the DTCs. TEST the system for normal operation. GO to E12. E2 CHECK THE WASHER SWITCH BY MONITORING THE PID WPMODE Monitor the PID WPMODE while turning the wiper switch through all the positions and depressing the washer switch.
  • Page 30 2000 Expedition/Navigator Workshop Manual Page 30 of 55 REPAIR Circuit 680 (LB/O). CLEAR the DTCs. TEST the system for normal operation. E5 CHECK THE WASHER PUMP RELAY COIL CIRCUIT Monitor the PID WASHRLY while toggling the active command WSHRLY to ON and OFF. Does the PID WASHRLY agree with the active command? If the PID WASHRLY displays ON--, OFF--,GO to If the PID WASHRLY displays OFFO-G, GO to...
  • Page 31 2000 Expedition/Navigator Workshop Manual Page 31 of 55 Is the resistance less than 5 ohms? GO to E9. REPAIR Circuit 686 (T/R). CLEAR the DTCs. TEST the system for normal operation. E9 CHECK CIRCUIT 686 (T/R) FOR SHORT TO GROUND Measure the resistance between washer pump relay connector Pin 2, Circuit 686 (T/R) and ground.
  • Page 32 2000 Expedition/Navigator Workshop Manual Page 32 of 55 Is any voltage indicated? REPAIR Circuit 686 (T/R). CLEAR the DTCs. TEST the system for normal operation. REPLACE the GEM; REFER to Section 419-10. CLEAR the DTCs. TEST the system for normal operation. E12 CHECK CIRCUIT 57 (BK) FOR OPEN Rear Washer Pump Relay Measure the resistance between rear washer pump relay connector Pin 4, Circuit 57 (BK)
  • Page 33 2000 Expedition/Navigator Workshop Manual Page 33 of 55 REPLACE the relay in question. CLEAR the DTCs. TEST the system for normal operation. E15 CHECK CIRCUIT 941 (BK/W) FOR OPEN Washer Pump Motor C138 Measure the resistance between washer pump relay connector Pin 3, Circuit 941 (BK/W) and washer pump motor C138, Circuit 941 (BK/W).
  • Page 34 2000 Expedition/Navigator Workshop Manual Page 34 of 55 Retrieve and Document Continuous DTCs Clear Continuous DTCs On-Demand Self-Test Are any DTCs recorded? If DTC P0500, GO to If DTC B1342, REPLACE the GEM; REFER to Section 419-10. CLEAR the DTCs. TEST the system for normal operation.
  • Page 35 2000 Expedition/Navigator Workshop Manual Page 35 of 55 Measure the resistance between fuse junction panel C243-21, circuit 679 (GY/BK), and PCM C174-68, circuit 679 (GY/BK). Is the resistance less than 5 ohms? REFER to Powertrain Control/Emissions Diagnosis (PC/ED) manual Section 3 for diagnosis and testing.
  • Page 36 2000 Expedition/Navigator Workshop Manual Page 36 of 55 Scan tool Monitor the PIDS IGN_A, IGN_S, IGN_R, AND IGN_O/L while turning the ignition switch through the START, RUN, OFF and ACC positions. Do the PID values agree with the ignition switch positions? GO to G3.
  • Page 37 2000 Expedition/Navigator Workshop Manual Page 37 of 55 Check the multi-function switch; refer to Wiring Diagrams, Cell 149, Component Test. Is the multi-function switch OK? GO to G6. REPLACE the multi-function switch; REFER to Section 211-05. CLEAR the DTCs. TEST the system for normal operation.
  • Page 38 2000 Expedition/Navigator Workshop Manual Page 38 of 55 Measure the voltage between GEM C240-12, Circuit 485 (PK/BK) and ground. Is any voltage indicated? REPAIR Circuit 485 (PK/BK). CLEAR the DTCs. TEST the system for normal operation. REPLACE the GEM; REFER to Section 419-10.
  • Page 39 2000 Expedition/Navigator Workshop Manual Page 39 of 55 Are the rear wiper up and down relays OK? GO to G13. REPLACE the relay in question. CLEAR the DTCs. TEST the system for normal operation. G13 CHECK CIRCUIT 591 (LG) FOR OPEN GEM C240 Measure the resistance between rear wiper up relay connector Pin 2, Circuit 591 (LG) and GEM C240-8, Circuit 591 (LG).
  • Page 40 2000 Expedition/Navigator Workshop Manual Page 40 of 55 Is the resistance greater than 10,000 ohms? REPLACE the GEM; REFER to Section 419-10. CLEAR the DTCs. TEST the system for normal operation. REPAIR Circuit 592 (T). CLEAR the DTCs. TEST the system for normal operation. G17 CHECK THE REAR WIPER UP AND DOWN RELAYS FOR CORRECT OPERATION Rear Wiper Up Relay Rear Wiper Down Relay...
  • Page 41 2000 Expedition/Navigator Workshop Manual Page 41 of 55 Measure the voltage between rear wiper down relay connector Pin 2, Circuit 592 (T) and ground. Is any voltage indicated? REPAIR Circuit 592 (T). CLEAR the DTCs. TEST the system for normal operation. REPLACE the GEM;...
  • Page 42 2000 Expedition/Navigator Workshop Manual Page 42 of 55 Is the voltage greater than 10 volts? GO to G23. REPAIR Circuit 406 (BR/W). CLEAR the DTCs. TEST the system for normal operation. G23 CHECK THE GROUND TO THE REAR WIPER DOWN RELAY FOR OPEN — CIRCUIT 57 (BK) Measure the resistance between rear wiper down relay connector Pin 4, Circuit 57 (BK) and ground.
  • Page 43 2000 Expedition/Navigator Workshop Manual Page 43 of 55 GO to G26. REPAIR Circuit 410 (W/O). CLEAR the DTCs. TEST the system for normal operation. G26 CHECK CIRCUIT 411 (BK/LB) FOR OPEN Measure the resistance between rear wiper down relay connector Pin 3, Circuit 411 (BK/LB) and rear wiper motor C447, Circuit 411 (BK/LB).
  • Page 44 2000 Expedition/Navigator Workshop Manual Page 44 of 55 any position between the parked position and low limit of travel (on glass). When the blade is between the high and low limits of travel, the PID R_WP_PK should indicate notPARK. Monitor the PID R_WP_PK while the wipers are moving. Does the PID R_WP_PK change between PARKED and notPARK as expected? CHECK wiper arm to motor shaft for proper alignment.
  • Page 45 2000 Expedition/Navigator Workshop Manual Page 45 of 55 Measure the resistance between rear wiper motor C447, Circuit 57 (BK) and ground. Is the resistance less than 5 ohms? GO to H6. REPAIR Circuit 57 (BK). CLEAR the DTCs. TEST the system for normal operation. H6 CHECK REAR WIPER MOTOR SWITCH FOR OPEN Connect a jumper wire between rear wiper motor C447, Circuit 587 (P/Y) and C447, Circuit 57 (BK).
  • Page 46 2000 Expedition/Navigator Workshop Manual Page 46 of 55 PINPOINT TEST J: THE WASHER PUMP IS INOPERATIVE — REAR NOTE: Complete the entire Pinpoint Test related to the symptom before replacing the GEM. CONDITIONS DETAILS/RESULTS/ACTIONS J1 VERIFY THE OPERATION OF THE FRONT WASHER PUMP Verify the operation of the front windshield washer pump.
  • Page 47 2000 Expedition/Navigator Workshop Manual Page 47 of 55 Does the PID RWASHSW agree with the active command? If the PID RWASHSW displays ON--, OFFO-G, GO to If the PID RWASHSW displays OFFO-G, GO to If the PID RWASHSW displays ON-B-, GO to J5 CHECK THE REAR WASHER PUMP RELAY Check the rear washer pump relay;...
  • Page 48 2000 Expedition/Navigator Workshop Manual Page 48 of 55 Is the resistance less than 5 ohms? GO to J8. REPAIR Circuit 488 (DG). CLEAR the DTCs. TEST the system for normal operation. J8 CHECK CIRCUIT 488 (DG) FOR SHORT TO GROUND Measure the resistance between rear washer pump relay connector Pin 2, Circuit 488 (DG) and ground.
  • Page 49 2000 Expedition/Navigator Workshop Manual Page 49 of 55 Washer Pump Relay Measure the resistance between washer pump relay connector Pin 4, Circuit 57 (BK) and ground. Is the resistance less than 5 ohms? GO to J12. REPAIR Circuit 57 (BK). CLEAR the DTCs. TEST the system for normal operation. J12 CHECK CIRCUIT 950 (W/BK) FOR VOLTAGE Rear Washer Pump Relay Measure the voltage between rear washer pump relay connector Pin 5, Circuit 950 (W/BK)
  • Page 50 2000 Expedition/Navigator Workshop Manual Page 50 of 55 Place the rear wiper switch in the OFF position. Scan Tool Retrieve and Document Continuous DTCs Clear Continuous DTCs On-Demand Self-Test Rear Wiper Self-Test Are DTCs retrieved? If DTC B1614, GO to If DTC B1342, REPLACE the GEM;...
  • Page 51 2000 Expedition/Navigator Workshop Manual Page 51 of 55 GO to K3. REPLACE the multifunction switch; REFER to Section 211-05. CLEAR the DTCs. TEST the system for normal operation. K3 CHECK CIRCUIT 485 (PK/BK) FOR A SHORT TO GROUND GEM C240 Measure the resistance between multifunction switch C258-380, Circuit 485 (PK/BK) and ground.
  • Page 52 2000 Expedition/Navigator Workshop Manual Page 52 of 55 Wiper Self-Test Are any DTCs retrieved? If DTC B1454, refer to Section 413-01. If DTC B1456, refer to Section 413-01. If DTC B1342, REPLACE the GEM; REFER to Section 419-10. CLEAR the DTCs. TEST the system for normal operation.
  • Page 53 2000 Expedition/Navigator Workshop Manual Page 53 of 55 GEM C240 Measure the resistance between GEM C240-16, Circuit 81 (R/LG) and washer fluid level switch C198, Circuit 81 (R/LG). Is the resistance less than 5 ohms? GO to L6. REPAIR Circuit 81 (R/LG). CLEAR the DTCs. TEST the system for normal operation. L6 CHECK CIRCUIT 81 (R/LG) FOR SHORT TO GROUND Measure the resistance between GEM C240-16, Circuit 81 (R/LG) and ground.
  • Page 54 2000 Expedition/Navigator Workshop Manual Page 54 of 55 Fuse Junction Panel Measure the voltage between fuse junction box C243-11, Circuit 1052 (T/BK) and ground. Is the voltage greater than 10 volts? GO to M3. REPAIR Circuit 1052 (T/BK). CLEAR the DTCs. TEST the system for normal operation. M3 CHECK THE CENTRAL JUNCTION BOX FOR VOLTAGE GEM C267 Fuse Junction Panel C243...
  • Page 55 2000 Expedition/Navigator Workshop Manual Page 55 of 55 Is the resistance less than 5 ohms? REFER to Section 418-00. REPAIR Circuit 875 (BK/LB). CLEAR the DTCs. TEST the system for normal operation. http://www.fordtechservice.dealerconnection.com/pubs/content/~WSYJ/~MUS~LEN/20... 8/4/2010...

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