Lincoln Electric Eagle 10,000 Plus Operator's Manual
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Lincoln Electric Eagle 10,000 Plus Operator's Manual

Lincoln electric eagle 10,000 plus welder and generator
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EAGLE
For Machines with Code Number 11618,11735, 11791, 11798, 12094
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
• World's Leader in Welding and Cutting Products •
Cleveland, Ohio 44117-1199 USA
For Service in the USA and Canada: Call 1.888.935.3877 For Service outside the USA: Email globalservice@lincolnelectric.com
RETURN TO MAIN MENU
10,000 PLUS
™
OPERATORʼS MANUAL
• Sales and Service through Subsidiaries and Distributors Worldwide •
TEL: 1.216.481.8100
Copyright © Lincoln Global Inc.
FAX: 1.216.486.1751
WEB SITE: lincolnelectric.com
IM10028-C
April 2013

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  • Page 1 RETURN TO MAIN MENU IM10028-C EAGLE 10,000 PLUS ™ April 2013 For Machines with Code Number 11618,11735, 11791, 11798, 12094 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ...

  • Page 2: California Proposition 65 Warnings

    351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

  • Page 3: Electric Shock Can Kill

    SAFETY ARC RAYS can burn. ELECTRIC SHOCK can 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot”...
  • Page 4 SAFETY WELDING and CUTTING CYLINDER may explode SPARKS can if damaged. cause fire or explosion. 7.a. Use only compressed gas cylinders 6.a. Remove fire hazards from the welding area. containing the correct shielding gas for the If this is not possible, cover them to prevent process used and properly operating the welding sparks from starting a fire.
  • Page 5 SAFETY PRÉCAUTIONS DE SÛRETÉ 6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque dʼincendie dû aux étincelles. Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce 7.
  • Page 6 Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS Page Installation........................Section A Technical Specifications .......................A-1 Safety Precautions ......................A-2 Machine Grounding .......................A-2 Spark Arrester .......................A-2 Towing...........................A-2 Vehicle Mounting......................A-3 Pre-Operation Engine Service....................A-3 Fuel, Oil, Battery Connections ..................A-3 Welding Cable Connections ..................A-4 Angle of Operation ......................A-4 Lifting, Additional Safety Precautions................A-4 High Altitude Operation ....................A-4 Muffler Outlet Pipe ......................A-4 Location and Ventilation ....................A-5...

  • Page 8: Installation

    INSTALLATION TECHNICAL SPECIFICATIONS - EAGLE™ 10,000 Plus ( K2343-3) INPUT - GASOLINE ENGINE Description Operating Displacement Capacities Make/Model Starting Horsepower Speed (RPM) cu. in. System (cu.cm.) 2 cylinder High Idle 3700 12VDC 4 Cycle Kohler Battery Fuel: Air-Cooled 41.1(674) CH23S, Electric Start 12 Gal (45.4 L) Gasoline...

  • Page 9: Safety Precautions

    INSTALLATION SAFETY PRECAUTIONS When this welder is mounted on a truck or trailer, itʼs frame must be electrically bonded to the metal frame of the vehicle. Use a #8 or larger copper wire connect- WARNING ed between the machine grounding stud and the Do not attempt to use this equipment until you frame of the vehicle.

  • Page 10: Vehicle Mounting

    INSTALLATION 3. Proper placement of the equipment on the trailer to FUEL insure stability side to side and front to back when being moved and when standing by itself while Fill the fuel tank with clean, fresh, lead-free gasoline. being operated or serviced. Observe fuel gauge while filling to prevent overfilling.

  • Page 11: Angle Of Operation

    INSTALLATION WELDING OUTPUT CABLES ADDITIONAL SAFETY PRECAUTION With the engine off, connect the electrode and work WARNING cables to the studs provided. These connections should be checked periodically and tightened if neces- • Lift only with equipment of sary. Loose connections will result in overheating of adequate lifting capacity.

  • Page 12: Location And Ventilation

    INSTALLATION LOCATION / VENTILATION The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid heated air coming out of the welder recirculating back to the cooling air inlet. Also, locate the welder so that engine exhaust fumes are properly vented to an outside area.

  • Page 13: Auxiliary Power

    INSTALLATION WELDER OPERATION 120/240 VOLT DUAL VOLTAGE RECEPTACLE WELDER OUTPUT • Maximum Open Circuit Voltage at 3700 RPM is 80 The 120/240 volt receptacle can supply up to 38 Volts RMS. amps of 240 volt power to a two wire circuit, up to 38 •...

  • Page 14: Electrical Device Used With The Eagle™ 10,000 Plus

    DO NOT USE THESE DEVICES WITH A EAGLE™ 10,000 Plus The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected to the EAGLE™ 10,000 Plus. EAGLE™ 10,000 PLUS...
  • Page 15 INSTALLATION 1. Install a double pole, double throw switch between AUXILIARY POWER WHILE WELDING the power company meter and the premises dis- connect. Simultaneous welding and power loads are permitted by following Table I. The permissible currents shown Switch rating must be the same or greater than the assume that current is being drawn from either the customerʼs premises disconnect and service over- 120V or 240V supply (not both at the same time).

  • Page 16: Premises Wiring

    INSTALLATION Figure 1 CONNECTION OF EAGLE™ 10,000 Plus TO PREMISES WIRING WARNING Connection of EAGLE™ 10,000 Plus to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes. EAGLE™...

  • Page 17: Operation

    OPERATION SAFETY PRECAUTIONS WELDER CONTROLS - FUNCTION AND OPERATION Do not attempt to use this equipment until you have thoroughly read the engine manufacturerʼs manual supplied with your welder. It includes ENGINE SWITCH important safety precautions, detailed engine The engine switch is used to Start the Engine, Select starting, operating and maintenance instructions, High Idle or Auto Idle while the engine is running, and and parts lists.
  • Page 18 OPERATION “ RANGE” SWITCH The “Range” switch is used to select one of four amperage ranges with generous overlap for Stick/TIG welding. Process Range Setting Current Range STICK/TIG 90 Max. 40 to 90 Amps (Constant current) 145 Max. 70 to 145 Amps (3 range settings) 225 MAX.

  • Page 19: Start In/Shutdown Instructions

    OPERATION STARTING/SHUTDOWN INSTRUCTIONS STOPPING THE ENGINE STARTING THE ENGINE Remove all welding and auxiliary power loads and WARNING allow engine to run at low idle speed for a few minutes to cool the engine. • Do not touch electrically live parts Stop the engine by placing the Engine switch in the of electrode with skin or wet cloth- ing.

  • Page 20: Welding Process

    OPERATION WELDING PROCESS The EAGLE™ 10,000 Plus can be used with a broad For any electrodes the procedures should be kept range of DC stick electrodes. See “Welding Tips 1” within the rating of the machine. For electrode infor- included with the EAGLE™ 10,000 Plus for electrodes within the rating of this unit and recommended weld- mation see the appropriate Lincoln publication.

  • Page 21: Arc Gouging

    OPERATION ARC GOUGING The EAGLE™ 10,000 Plus can be used for limited arc gouging. Set the Range switch to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following table: ELECTRODE SETTING CURRENT RANGE (DC, electrode positive) 30 - 60 Amps...

  • Page 22: Accessories

    ACCESSORIES K704 Accessory Kit - Includes 35 ft (Im) 2/0 AWG elec- OPTIONAL EQUIPMENT (Field Installed) trode cable, 30 ft. (Im) 2/0 AWG work cable, headshield with No. 12 filter, GC300 work clamp and cooltong® 300 elec- K2635-1 SMALL TWO-WHEEL ROAD TRAILER trode holder.

  • Page 23: Recommended Equipment

    ACCESSORIES RECOMMENDED EQUIPMENT STICK K704 Accessory Kit- (400 AMP Capacity) which includes: • Electrode Holder & Cable • Work Clamp & Cable • Headshield K875 Accessory Kit- (150 AMP Capacity) Magnum™ TIG Torch K1783-4 - TIG Torch KP509-Magnum Parts Kit and Argon Gas K930-2 TIG Module - Provides high frequency and shield- ing gas control.

  • Page 24: Maintenance

    MAINTENANCE SAFETY PRECAUTIONS CAUTION WARNING Make certain that the oil filler cap is securely tight- ened after checking or adding oil. If the cap is not Have qualified personnel do the maintenance tight, oil consumption can increase significantly work. Turn the engine off before working inside which may be evidenced by white smoke coming the machine.

  • Page 25: Air Cleaner And Other Maintenance

    MAINTENANCE Use 4-stroke motor oil that meets or exceeds the AIR CLEANER AND OTHER MAINTENANCE requirements for APIO service classification SG or SH. Always check the APIO SERVICE label on the oil con- • Air Cleaner - With normal operating conditions, the tainer to be sure it includes the letters SG or SH.

  • Page 26: Engine Adjustments

    MAINTENANCE ENGINE ADJUSTMENTS WARNING GASES FROM BATTERY can explode. OVERSPEED IS HAZARDOUS • Keep sparks, flame and cigarettes away from battery. To prevent EXPLOSION when: WARNING • INSTALLING A NEW BATTERY - disconnect negative cable from old battery first and connect to new bat- tery last.

  • Page 27: Troubleshooting

    HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 28 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION No welder output power or Auxiliary 1. Open in miscellaneous leads. Power. 2. Open lead in flashing or field circuit. 3. Faulty rotor. 4.
  • Page 29 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine will not go to high idle when No voltage signal from the using auxiliary power. current sensor. Auxiliary power load less than 100 to 150 watts.
  • Page 30 Enhanced Diagram DIAGRAMS EAGLE™ 10,000 PLUS...
  • Page 31 DIMENSION PRINT EAGLE™ 10,000 PLUS...
  • Page 32 DIMENSION PRINT EAGLE™ 10,000 PLUS...
  • Page 33 NOTES EAGLE™ 10,000 PLUS...
  • Page 34 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE bajo carga con la piel o ropa moja-...
  • Page 35 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or WARNING Use ventilation or exhaust to guards off. remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o AVISO DE...
  • Page 36 Need Help? Lincoln Electric “Rapid Response” Service! Call 1.888.935.3877 to talk to a Service Representative Hours of Operation: 8:00 AM to 6:00 PM (ET) Mon. thru Fri. After hours? Use “Ask the Experts” at lincolnelectric.com A Lincoln Service Representative will contact you no later than the following business day.

This manual is also suitable for:

K2343-3

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