Sanyo PLC-XL51 Service Manual

Sanyo multimedia projector service manual
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SERVICE MANUAL

PRodUCt CodE
1 122 453 00
(KV7A)
1 122 454 00
(LV7A)
1 122 454 02
(LV7C)
Multimedia Projector
Match the Chassis No. on the unit's back cover with the Chassis
No. in the Service Manual.
If the Original Version Service Manual Chassis No. does not
match the unit's, additional Service Literature is required. You
must refer to "Notices" to the Original Service Manual prior to
servicing the unit.
FILE NO.
Model No. PLC-XL51
U.S.A, Canada,
Europe, U.K,
original Version
Chassis No.
KV7-XL5100
REFERENCE NO.
SM
5110989-00

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Summary of Contents for Sanyo PLC-XL51

  • Page 1: Service Manual

    FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLC-XL51 U.S.A, Canada, Europe, U.K, original Version Chassis No. KV7-XL5100 Match the Chassis No. on the unit's back cover with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No. does not match the unit’s, additional Service Literature is required.
  • Page 2: Table Of Contents

    Contents SERVICE MANUAL ................. 1 System control .................7 Contents .................... Lamp control ..................73 Safety Instructions ................3 Audio circuit ..................74 Safety Precautions ................3 Power supply & protection circuit ..........75 Product Safety Notice ..............3 Fan control circuit ................76 Service Personnel Warning ............
  • Page 3: Safety Instructions

    Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacture’s instructions. Replace Battery With SANYO Electric Co., Ltd., Part No. 645 089 8587 Only. Use of Another Battery May Present A Risk Of Fire or Explosion.
  • Page 4: Specifications

    technical Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 14.7” x 7.75” x 19.49” (374.0 mm x 196.8 mm x 495.0 mm) (Not including Rear leg) Net Weight 16.9 lbs (7.7 kg) Feet Adjustment 0˚ to 1.0˚ Panel Resolution LCD Panel System 0.8”...
  • Page 5: Circuit Protections

    ■ Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the projector, it will automatically turn off by operating one of the following protection circuits. Fuse A fuse is located inside of the projector. When the POWER indicator is not lightning, the fuse may be opened.
  • Page 6: Lamp Cover Switch

    Circuit Protects Lamp cover switch Lamp cover switch (SW901) The lamp cover switch (SW901) cuts off the drive signal to the lamp circuit when the lamp cover is removed or not closed com- pletely. After opening the lamp cover for replacing the lamp ass’y, place the lamp cover correctly otherwise the projector can not turn on.
  • Page 7: Warning Temperature And Power Failure Protection

    Circuit Protects Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cool- ing fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector.
  • Page 8: Maintenance And Cleaning

    ■ Maintenance and Cleaning Cleaning the Air Filter The air filter prevents dust from accumulating on the surface of the optical elements inside the projector. Should the air filter become clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in a buildup of internal heat and adversely affects the life of the projector.
  • Page 9: Cleaning The Projection Window

    Maintenance and Cleaning Cleaning the Projection Window CAUtIoN This projector is equipped with a projection window. Do not rub the projection window with a hard fiber cloth or hit it with a something hard to prevent the projection window from scratching. Do not use a chemical cleaner (liquid and solid) to avoid deteriorating the projection window. Unplug the AC power cord before cleaning.
  • Page 10: Cleaning

    Maintenance and Cleaning Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
  • Page 11: Lamp Replacement

    REPLACEMENt LAMP Replacement lamp can be ordered through your dealer. When ordering a projection lamp, give the following information to the dealer. Model No. of your projector : PLC-XL51 ● Replacement Lamp type No. : PoA-LMP121 ●...
  • Page 12: Lamp Replacement Counter Reset

    Lamp Replacement Lamp Replacement Counter Reset Be sure to reset the Lamp replacement counter after the lamp is replaced. When the Lamp replacement counter is reset, the LAMP REPLACE indicator stops lighting. Turn the projector on and press the MENU button to display the On-Screen Menu.
  • Page 13: How To Check Lamp Used Time

    Lamp Replacement How to check Lamp Used time The LAMP REPLACE indicator will light yellow when the total lamp used time (Corresponding value) reaches 3,000 hours. This is to indicate that lamp replacement is required. The total lamp used time is calculated by using the below expression, Total lamp used time (Corresponding value) = eco + ( normal x 1.5)
  • Page 14: Security Function Notice

    ■ Security Function Notice Security Function disable This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the projector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.
  • Page 15 Replace the rechargeable battery pack Use only the specified battery for this projector. Using other types of battery may cause accident or fire hazard. Replacement Battery: SANYO Ni-MH BATTERY PACK Part No. 645 089 8587 Note: • The PIN code and settings you have changed are effective even after the battery is changed.
  • Page 16: Network Easy Setup Function

    ■ Network Easy Setup Function Network Easy Setup function by using the Sd memory card 1. outline This projector provides a function to setup the network automatically by reading the network setting file (PJ_Network.ini) stored in the top directory of the SD memory card. By using the function, network setup can be done easily. Setting Procedure 1.
  • Page 17 Network Easy Setup Function 2-1-1 Used LAN No. Used LAN No. is specified. Setting Object LANNO Item type LAN No. 1 to 6 * If out of range value is specified, the setting is invalid. 2-1-2 Basic Network Setting Basic network setting is specified. LAN1 LAN LAN3...
  • Page 18 Network Easy Setup Function 2-1-4 Wireless LAN (WEP key) Setting WEP key of Wireless LAN are specified. WIRELESS4-WEP WIRELESS5-WEP Setting Object WEP64 / SHARED-WEP64 WEP18 / SHARED-WEP18 WEP key (1) WEP key () Item types 5 characters for ASCII 13 characters for ASCII (4 items) 10 characters for HEX 6 characters for HEX...
  • Page 19 Network Easy Setup Function description Describe "Example of setting file" as below; Used LAN No. Setting Object LAN No. LANNO LAN1 is specified for used LAN No. If the projector provides the SD memory card, LAN1 is selected forcibly. If this item is not specified, this function is disable.
  • Page 20: Mechanical Disassemblies

    ■ Mechanical disassemblies Disassemble should be made following procedures in numerical order. Following steps show the basic procedures, therefore unnecessary step may be ignored. Caution: The parts and screws should be placed exactly the same position as the original other- Screws Expression wise it may cause lose of performance and product safety.
  • Page 21 Mechanical disassemblies 2. Remove the 2 DEC Legs. 3. Remove the 2 screws-B (M3x35). 4. Remove the 2 Stand Legs and Cap Stand Legs. DEC Leg DEC Leg Stand Leg Stand Plate Stand Leg Cap Stand Leg Cap Stand Leg Stand (accessory) Removal.
  • Page 22 Mechanical disassemblies Lamp Unit and Alarm Battery removal. 1. Remove the screw-A(M3x8) and remove the Lamp cover. 2. Loosen the 2 screws-B and remove the Lamp uint. 3. Remove the screw-C (M3x8) and remove the Battery cover. 4. Remove the Battery. 5.
  • Page 23 Mechanical disassemblies Cabinet top ass'y removal. 1. Remove the 9 screws-A(M3x8) and remove the Cabinet top ass'y. 2. Remove the screw-B(T3x8), remove the R/C board, R/C pipe and remove the Decoration R/C. 3. Remove the Control board and Control Button. 4.
  • Page 24 Mechanical disassemblies Main Board ass'y removal. 1. Remove the 2 screws-A(M2.5x6) and remove the Antenna board, Shield antenna. 2. Remove the 4 screws-B(M2.5x6), screw-C(M4x6), 2 screws-D(T3x10) and remove the Main board ass'y. Antenna board Shield antenna Main board ass'y Hook Press this part - 24 -...
  • Page 25 Mechanical disassemblies 3. Remove the 3 screws-E(T3x6) and AV panel. 4. Remove the 4 nuts-F and Holder AV. 5. Remove the screw-G(M3x4), remove the LED board and remove the Decoration LED. Main Board Ass'y LED board Decoration LED Holder AV AV Panel - 25 -...
  • Page 26 Mechanical disassemblies 6. Remove the 2 screws-H(M2.5x6) and remove thenetwork board ass'y. Main board AV board Network board ass'y - 26 -...
  • Page 27 Mechanical disassemblies 7. Remove the 3 screws(T3x8) and disassembly the network board ass'y. Network board ass'y (T3x8) x3 Module board Shield MCI - B Shield MCI - A Network board - 27 -...
  • Page 28 Mechanical disassemblies Exhaust Fan ass'y removal. 1. Remove the exhaust Fan ass'y(FN903, FN904) upward. 2. Remove the 2 screws-A(T3x8), remove the stopper exhaust Fan and remove the FN903, FN904. Exhaust Fan ass'y Mounting exhaust duct FN904 Exhaust Fan ass'y Stopper exhaust fan FN903 - 28 -...
  • Page 29 Mechanical disassemblies Power supply ass'y removal. 1. Remove the screw-A(M3x8) and remove the Lamp connector. 2. Remove the screw-B(M2.5x6) ,remove the Ballast trigger holder and shield plate. 3. Remove the 2 screws-C(T3x8), remove the screw-D(T3x8) and remove the Power Supply ass'y. Ballast trigger holder Power supply ass'y Shield plate...
  • Page 30 Mechanical disassemblies Power supply ass'y disassemble. Insulation sheet -A Insulation sheet -B M2.5x6 T3x6 Power supply ass'y Power board T3x6 T3x6 Ballast unit Holder - 30 -...
  • Page 31: Optical Unit Removal

    Mechanical disassemblies Optical unit removal. 1. Remove the 5 screws-A(T3x8) and remove the Optical unit. Optical unit Caution ; Do not lose these parts. (4 pieces) (damper and Washer). - 31 -...
  • Page 32: Line Filter Board Removal

    Mechanical disassemblies Line filter board removal. 1. Remove the 3 screws-A(T3x8) and remove the Line filter board ass'y. 2. Remove the Shield plate. Shield plate Line filter board ass'y Holder Line filter board M3x6 M3x6 Line filter board ass'y InsulatIion sheet AC-A InsulatIion sheet AC-B...
  • Page 33 Mechanical disassemblies Lamp Cover Switch removal. 1. Remove the 2 screws-A(T3x8), remove the Spacer sheet, remove the Holder-SW and remove the Thermal Switch (SW902) 2. Remove the screw-B(T3x8) and remove the Lamp cover switch (SW901). Spacer sheet Holder -SW Thermal SW(SW902) Lamp cover SW(SW901) - 33 -...
  • Page 34 Mechanical disassemblies Duct ass'y removal. 1. Remove the 6 screws-A(T3x30), remove the screw-B(T3x8) and remove the Duct ass'y. 2. Remove the 2 screws-C(T3x8) and remove the Duct top-A, Duct top-B. 3. Remove the Fans(FN901, FN902, FN905) and Temp board. Duct ass'y Duct top-A Duct top-B Duct ass'y...
  • Page 35 Mechanical disassemblies Alarm ass'y removal. 1. Remove the 2 screws(T3x8) and remove the Alarm ass'y. Alarm ass'y Buzzer board Alarm ass'y - 35 -...
  • Page 36 Mechanical disassemblies Speaker unit removal. 1. Remove the 2 screws-A (T3x12) and remove the speaker unit. Speaker unit M3x4 M3x4 Speaker Damper Damper Holder Spacer - 36 -...
  • Page 37: Optical Parts Disassembly

    ■ Optical disassemblies Optical unit Projection lens removal. 1. Remove the 4 screws (M4x12), remove the shield plate remove the 4 spacer and remove the projection lens. Shield plate Projection lens Spacer Spacer Caution ; Do not lose these parts (damper). - 37 -...
  • Page 38 Optical disassemblies LCD panel/prism ass'y removal. 1. Remove the 4 screws-A (M2.5x8) and remove the LCD panel/prism unit. 2. Remove the 2 screws-B (M2.5x4), remove the screw-C (M3x10) and remove the LCD panel/prism ass'y. LCD panel/prism unit LCD panel/prism ass'y Damper Mounting prism Damper...
  • Page 39 Optical disassemblies R-Type LCD Panel/Prism Ass'y L-Type LCD Panel/Prism Ass'y There are 2 types of LCD Panel/Prism Ass'y for this model. Either L-Type or R-Type LCD Panel/Prism Ass'y is used on the projec- tor. Check which type of LCD Panel/Prism Ass'y is used with the figure. The optical-characteristics is different between L-Type and R-Type LCD Panel/Prism Ass'y.
  • Page 40 Optical disassemblies Integrator Lens ass'y and Relay Lens ass'y removal. 1. Remove the 2 screws-A (M2.5x5) and remove the Integrator Lens ass'y. 2. Remove the 2 screws-B (M2.5x5), remove the Relay Lens ass'y. Relay lens ass'y Integrator lens ass'y Relay lens ass'y Integrator lens ass'y Hooks Spring...
  • Page 41 Optical disassemblies Polarized glass ass'y removal. 1. Remove the screw-A (M2.5x5) and remove the Polarized glass ass'y (R, G, B). Polarized glass ass'y Green Blue Green, Blue Polarized glass ass'y Red Polarized glass ass'y Holder Film side Do not touch this surface and back surface.
  • Page 42 Optical disassemblies Optical base top removal. 1. Remove the Optical base top-B. 2. Remove the 2 screws (T3x8) and remove the Optical base top-A. Optical base top-A Optical base top-B Hook - 42 -...
  • Page 43: Optical Parts Location And Direction

    ■ Optical Parts Location and Direction Parts Name INTEGRATOR LENS (OUT) CONDENSER LENS (OUT) NC CONDENSER LENS (G) CONDENSER LENS (B) CONDENSER LENS (R) RELAY LENS (IN) MIRROR (B) MIRROR (R) PRISM (PBS) DICHROIC MIRROR (B) DICHROIC MIRROR (G) Rugged surface Print marker this top side.
  • Page 44: Adjustments

    ■ Adjustments Adjustments after Parts Replacement : Adjustment necessary : Check necessary ● ❍ Disassembly / Replaced Parts Polarized Glass LCD/ Integrator Relay Projection Power Main Prism Ass’y Lens (IN) Lens (OUT) lens Board Board Contrast Adjustment R-Contrast adjustment ❍ ●...
  • Page 45: Optical Adjustments

    ■ Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly”. Adjustments require a 2.0mm hex wrench and a slot screwdriver. When you adjust Integrator lens or Relay lens adjustment, you need to disconnect FPC cables of LCD panels on the main board. Optical adjustment requires a 2.0mm hex wrench and a slot screwdriver.
  • Page 46: Integrator Lens Adjustment

    Optical Adjustments Integrator lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of integrator lens assy to make color unifor- mity in white. 1) If the shading appears on the left or right of the screen as shown in White Fig.2-1 , loosen 1 screw...
  • Page 47: Relay Lens-Out Adjustment

    Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color uniformity in white. Fig.3 If the shading appears on the left or right of the screen as shown in loosen 1 screw , and adjust the slot to make color uniformity in white...
  • Page 48: Projection Lens Focus Adjustment

    Optical Adjustments Projection lens focus adjustment Projection lens [ Before Adjustment ] The projector is set from the screen to 8 cm. The hole of the focus ring is set to the position of figure by operating the focus lever. (Screen size 78") Input a cross pattern.
  • Page 49 Optical Adjustments Loosen the 4 screws-A (A1, A2, A3, A4). Right and left focus under the screen is adjusted by using slot B. (Pre-adjustment) The screws-A1, A2 are lightly tightened and temporary is fixed. Focus on the entire screen is adjusted. Tighten the 4 screws-A (A1, A2, A3, A4).
  • Page 50: Electrical Adjustments

    Refer to the “Service Adjustment Data Table” for further description of adjustment group no., item no. and data value. To exit the service mode ON/STAND-BY button To exit the service mode, press the ON / STAND-BY button MENU button Service Mode SANYO Input Video Data Group COMPUTER NETWORK COMPONENT Ver.
  • Page 51: Circuit Adjustments

    Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjust- ments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Note: Before adjustment, turn on the projector more than 10 minutes.
  • Page 52: Output Voltage Adjustment

    Service Adjustment Output Voltage adjustment 1. Fan minimum voltage adjustment Equipment Digital voltmeter After replacing the Power Board readjust the Output voltage adjustment as follows. 1. Enter the service mode. 2. Change data values of each test points to adjust the fan 1.
  • Page 53: Gamma Correction Adjustment

    Service Adjustment 4. Auto Calibration adjustment [Video] 7. Gamma Correction adjustment 1. Enter the service mode. This adjustment must use the service tool. 2. Receive the 16-step grey scale composite video signal Adjust the gamma curve correction by using the proper Video [Video] with mode.
  • Page 54: Test Points And Locations

    Service Adjustment Test Points and Locations MAIN BOARD TE501 TP563 TP561 TP501 TP531 K35G TP503 IC5201 IC5301 IC1802 IC5001 K201 - 54 -...
  • Page 55: Service Adjustment Data Table

    Service Adjustment Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value.
  • Page 56 Service Adjustment Item Name Function Initial Range Note Group/Item 162 PreCoast YCbCr 1080i 60Hz 0 - 63 163 PostCoast YCbCr 1080i 60Hz 0 - 63 164 PreCoast YCbCr 1080i 50Hz 0 - 63 165 PostCoast YCbCr 1080i 50Hz 0 - 63 166 PreCoast YCbCr 1035i 0 - 63 167 PostCoast YCbCr 1035i...
  • Page 57 Service Adjustment Item Name Function Initial Range Note Group/Item 2 Noise Region 1 <NSREGIONY1> / <NSREGIONUV1> 0 - 1023 3 Noise Region 2 <NSREGIONY2> / <NSREGIONUV2> 0 - 1023 4 Noise Gain Level <NSFILTERY**> / <NSFILTERUV**> 0 - 255 Group 47 Noise Reduction (Time) Effective only for N.R L1 0 Noise Pixel Range...
  • Page 58 Service Adjustment Item Name Function Initial Range Note Group/Item 6 TG HP-G 0-127 7 TG HP-B 0-127 8 TG VP-R 0-15 9 TG VP-G 0-255 10 TG VP-B 0-15 11 TG SHP_R 0-127 12 TG SHP_G 0-127 13 TG SHP_B 0-127 14 TG FRP_G 0-2047...
  • Page 59 Service Adjustment Item Name Function Initial Range Note Group/Item 76 GAM_B_GAIN 0-1023 77 GAM_R_BRIGHT 0-8191 78 GAM_G_BRIGHT 0-8191 79 GAM_B_BRIGHT 0-8191 80 VXT_DETECT_ON 81 VXT_GSEL 82 VXT_RCALC 83 VXT_GCALC 84 VXT_BCALC 85 VXT_ON 86 VXT_RDATU1 0-255 87 VXT_RDATU2 0-255 88 VXT_RDATU3 0-255 89 VXT_GDATU1 0-255...
  • Page 60 Service Adjustment Item Name Function Initial Range Note Group/Item 146 SHAD_B_DAT1 0-255 147 SHAD_B_DAT2 0-255 148 SHAD_B_DAT3 0-255 149 SHAD_COEF 1351 0-4095 150 VS_GSEL 151 VS_R_RGT 152 VS_G_RGT 153 VS_B_RGT 154 VS_CYCLE 155 VS_ON 156 VS_GDAT1 0-255 157 VS_DAT 0-255 158 VS_GDAT3 0-255 159 VS_GDAT2...
  • Page 61 Service Adjustment Item Name Function Initial Range Note Group/Item Group 200 Option 0 Logo Prohibition (Forced No Logo Prohibition (0: Menu, 1: Forced, 0 - 1 Effective after AC On Brand) 3-9: not used) 0: 19200bps, 1: 9600bps, 2: 1 RS232C Baudrate Baud Rate 0 - 2 115200bps...
  • Page 62 Service Adjustment Item Name Function Initial Range Note Group/Item Uniformity adjustment Method 0: Output = Input x (kH+kV) /2 3 SEL 0 - 1 Setting 1: Output = Input x (kH+kV) 0 : Normal 1 : R/L reverse 2: U/D 4 HANTEN Adrres Reverse Setting 0 - 3...
  • Page 63 Service Adjustment Item Name Function Initial Range Note Group/Item Group 250 FAN Cntorol 0 FAN1 MIN ADJUST (DAC) 0 - 255 1 FAN1 MAX ADJUST (DAC) 0 - 255 DAC Output for Fan 2 FAN2 MIN ADJUST (DAC) Adjust the tolerance of DAC and Fan 0 - 255 Volage.
  • Page 64 Service Adjustment Item Name Function Initial Range Note Group/Item Group 254 Fan Control Range Setting (Temp./Voltage) Normal Ceiling Down 0 Not used 1 Not used 2 Not used 3 Not used 4 Not used 5 Not used 6 Not used 7 Not used 8 Not used 9 Not used...
  • Page 65 Service Adjustment Item Name Function Initial Range Note Group/Item With Onstart on. At the time of Power on after Cooling imperfect. 11 OnStart Cooling Start Threshold 0-100 Cooling The temperature set point for existence judgement 12 After shutdown cooling Cooling after shutdown (0: No, 1: Yes) Group 256 Fan Lamp Voltage Down Setting Current Lamp Voltage (0.1V)(Read...
  • Page 66 Service Adjustment Item Name Function Initial Range Note Group/Item CR - Offset Acquiring Area H-Start 4 CR - OFFSET AREA H START 0 - 1000 If not used: use Y's value Position CR - Offset Acquiring Area V-Start 5 CR - OFFSET AREA V START 0 - 1000 If not used: use Y's value Position 6 Y - GAIN AREA H START...
  • Page 67 Service Adjustment Item Name Function Initial Range Note Group/Item 2 H Back Porch 0 ~ 4095 3 V Back Porch 0 ~ 4095 4 Disp Line 0 ~ 4095 7 Overscan Not used 0 - 255 8 VSBEG Not used 0 - 15 Group 511 SCART (575i)
  • Page 68 Service Adjustment Item Name Function Initial Range Note Group/Item Group 526 YCbCr (1080i - 60) 0 Total Dots 2200 0 ~ 4095 * Read only 1 Disp Dots 1872 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch 0 ~ 4095 4 Disp Line 1052...
  • Page 69 Service Adjustment Item Name Function Initial Range Note Group/Item 8 VSBEG Not used 0 - 15 Group 545 RGB Video (720P - 50 ) 0 Total Dots 1980 0 ~ 4095 1 Disp Dots 1246 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch 0 ~ 4095...
  • Page 70 Service Adjustment Item Name Function Initial Range Note Group/Item 4 Disp Line 1064 0 ~ 4095 7 Overscan Not used 0 - 255 8 VSBEG Not used 0 - 15 Group 553 RGB Video (1080P - 24) 0 Total Dots 2750 0 ~ 4095 1 Disp Dots...
  • Page 71: Chassis Block Diagram

    Chassis Block Diagrams Chassis over view RXD1/TXD1 124,368 IRRCVR0 331,161 IC5301 SYNC SEP. <BA7078> IC5041 AUDIO OUTPIT IC5201 <TDA7056at> PC1/PC2-SW <AN5870> IC5001 AUDIO CONTROL <NJW1141> IC4001 IC4011 AUDIO - 71 -...
  • Page 72: System Control

    Chassis Block Diagrams System control IC891 INVERTER <MH74LVC> IC3501 <M62334> IC301 IC1802 SCALER <PW190> I/O EXPANDER - 72 -...
  • Page 73: Lamp Control

    Chassis Block Diagrams Lamp control - 73 -...
  • Page 74: Audio Circuit

    Chassis Block Diagrams Audio circuit - 74 -...
  • Page 75: Power Supply & Protection Circuit

    Chassis Block Diagrams Power supply & protection circuit IC651 POWER OSC. <STR-Z2156> IC601 P.F.CONTROL <FA5502> BLAST_AC FAN_ERR IC301 SCALER <PW190> - 75 -...
  • Page 76: Fan Control Circuit

    Chassis Block Diagrams Fan control circuit TPFANA FN901 S16V FAN_1 D3622 D3621 FN902 IC7801 D3624 Q7801 TPFANB FN903 FAN_2 D3627 FN904 D3626 IC7841 D3629 Q7841 Q3601 P_FAIL P_FAIL P_Fail: H FAN_ERR Power Error: On TPFANC FN905 FAN_3 D3632 D3631 IC7871 Q7871 LAMP IC4891...
  • Page 77: Alarm Circuit

    Chassis Block Diagrams Alarm circuit RECHARGABLE BATTERY - 77 -...
  • Page 78: Iic Bus Control Circuit

    Chassis Block Diagrams IIC bus control circuit - 78 -...
  • Page 79: Network (Mci) Circuit

    Chassis Block Diagrams Network (MCI) circuit - 79 -...
  • Page 80: Troubleshooting

    ■ Troubleshooting Indicators and Projector Condition Check the indicators for projector condition. Indicators LAMP Projector Condition POWER WARNING REPLACE red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is preparing for stand-by or the projection lamp is be- ing cooled down.
  • Page 81: No Power

    Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the Power button once and then check the LED indication. - When all of LED indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.
  • Page 82: No Picture

    Troubleshooting No Picture Check following steps. No picture with all of Check signal processing stage and LCD driving stage; input sources Check power supply circuit 15.5V_PNL, 3.3V_DI and peripheral circuit. Check ICs IC501, IC531, IC561, IC401, IC301 and peripheral circuits. Check PC1/PC2-switching stage;...
  • Page 83: No Sound

    Troubleshooting No Sound Check following steps. Check if the audio signal Check IC5001 and peripheral circuit. is observed at pins 10 and Check 9V_AUDIO, 16V power supply. 21 of IC5001. Check if the audio signal Check IC5041, 9V_AUDIO and peripheral circuit. is observed at pins 5 and Check the Mute signal at pin 7 of IC5041.
  • Page 84: Control Port Functions

    Control Port Functions Scaler I/O Port Functions (PW190) Pin No. Name Function Name Function Switch DDC-SW2 DDC mode switch OFF:L Switch DDC-SW1 DDC mode switch OFF:L Switch COMP_SW Component switch DE_MCI MCI data enable CK_MCI MCI clock VS_MCI MCI H-sync HS_MCI MCI V-sync Switch...
  • Page 85 Scaler I/O Port Functions (PW190) Continue Function Pin No. Name Function Name COMPONENT Component Video signal ANALOG RGB Analog RBG ANALOG RGB Analog RBG ANALOG RGB Analog RBG VIDEO VIDEO GSYNC ANALOG RGB SCART_CV H1-IN S-VIDEO S-VIDEO S_CHROMA ON_15.5V_PW 15.5V Power drive Power ON : H LAMP BLAST_AC Power control, Power ON : H...
  • Page 86: Ic Block Diagrams

    IC Block Diagrams ● AN5870 <Signal Switch, IC5201> ● BA7078 <Sync Separator, IC5301> - 86 -...
  • Page 87 IC Block disgrams ● FA5502 <P.F. Control, IC601> ● HIN202EIB <RS-232C Driver, IC3801> - 87 -...
  • Page 88 IC Block disgrams ● M62334 <DAC (For Fan Control), IC3501> ● PW190 <Scaler, IC301> - 88 -...
  • Page 89 IC Block disgrams ● NJW1141 <Audio Control, IC5001> ● STR-Z2156<Power OSC, IC651> - 89 -...
  • Page 90: Electrical Parts List

    Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety. It is particularly recommended that only parts specified on the following parts list be used for components replacement pointed out by the mark.
  • Page 91: Electrical Parts Location

    Elecrical Parts List ● Assemblied Board A2101 A601 A2901 BUZZER BOARD POWER BOARD R/C BOARD A6801 KEY SW BOARD A901 BALLAST UNIT A2001 AV BOARD A690 LAMP COVER SW BOARD A602 LINE FILTER BOARD A2000 NETWORK BOARD A1001 MAIN BOARD A2100 A2200 MODULE BOARD...
  • Page 92: Electrical Parts List

    KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description Q1837 305 002 8327 TR 2SA1203-Y-TE12L ASSEMBLIED BOARD Q1839 305 014 4512 TR 2SC2412K T146 R A1001 610 340 2055 ASSY,PWB,MAIN.KV7A 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812-L6-TB A2001...
  • Page 93 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description 305 014 4611 TR 2SC2412K T146 S Q5032 305 014 4512 TR 2SC2412K T146 R 305 015 8727 TR 2SC2812-L6-TB 305 014 4611 TR 2SC2412K T146 S 305 015 8925 TR 2SC2812-L7-TB 305 015 8727...
  • Page 94 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description Q5283 305 217 5217 TR RN1110 TE85L Q5702 305 217 5019 TR RN1117 TE85L Q5284 305 217 4913 TR RN1111 TE85L Q5751 305 217 8515 TR RSQ025P03-TR Q5286 305 217 4913 TR RN1111 TE85L...
  • Page 95 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description 305 173 9915 TR 2SC3928A1S 405 220 3115 TR ISA1235AC1E Q6846 305 002 8327 TR 2SA1203-Y-TE12L 405 220 3016 TR ISA1235AC1F Q6847 305 014 4512 TR 2SC2412K T146 R Q8757 305 191 5814 TR 3LN01C-TB-E...
  • Page 96 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description IC7282 309 439 8919 IC TC7WH125FU 303 433 1112 CERAMIC 1U K IC7801 309 461 7822 IC PQ20WZ11 C1413 403 455 1012 CERAMIC 1U K IC7821 309 461 7822 IC PQ20WZ11 303 433 1112...
  • Page 97 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description C2023 303 376 6311 CERAMIC 0.47U K C309 303 409 3426 CERAMIC 0.1U K C2071 303 409 3426 CERAMIC 0.1U K C311 303 409 3426 CERAMIC 0.1U K C2073 403 455 1012...
  • Page 98 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description C368 303 409 3426 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K C369 303 409 3426 CERAMIC 0.1U K C424 403 455 1012 CERAMIC 1U K C370 303 441 9810 CERAMIC...
  • Page 99 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description 303 433 1112 CERAMIC 1U K 303 397 7618 CERAMIC 1U K C464 403 455 1012 CERAMIC 1U K C5041 303 397 8219 CERAMIC 2.2U K 303 433 1112 CERAMIC 1U K...
  • Page 100 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description C5301 303 409 3426 CERAMIC 0.1U K C5608 303 397 5713 ELECT 100U M C5303 403 455 1012 CERAMIC 1U K 303 387 5617 ELECT 100U M 303 433 1112 CERAMIC 1U K...
  • Page 101 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description C5756 303 398 2117 ELECT 330U M 6.3V C7801 303 398 5415 ELECT 47U M C5757 303 409 3426 CERAMIC 0.1U K 303 387 7314 ELECT 47U M C5759 303 376 3112...
  • Page 102 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description C8822 303 276 3113 CERAMIC 33P J R1362 301 224 9019 MT-GLAZE 10K JA 1/16W C8823 303 409 3426 CERAMIC 0.1U K R1363 301 338 8113 MT-GLAZE 1.2K FA 1/16W C8842...
  • Page 103 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description R1814 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R2076 301 258 2611 MT-GLAZE 150 FA 1/10W R1816 301 225 0213 MT-GLAZE 3.3K JA 1/16W R2077 301 225 1814 MT-GLAZE 47 JA 1/16W R1817...
  • Page 104 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description R2892 301 224 8814 MT-GLAZE 100 JA 1/16W R3626 301 224 9019 MT-GLAZE 10K JA 1/16W R300 301 224 9019 MT-GLAZE 10K JA 1/16W R363 301 224 9316 MT-GLAZE 1K JA 1/16W R302...
  • Page 105 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description R445 301 224 9712 MT-GLAZE 22 JA 1/16W R513 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R446 301 224 9712 MT-GLAZE 22 JA 1/16W R514 301 225 1814 MT-GLAZE 47 JA 1/16W R447...
  • Page 106 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description R5622 301 298 6518 MT-GLAZE 3.3K FA 1/16W R6865 301 224 9316 MT-GLAZE 1K JA 1/16W R5623 301 301 0410 MT-GLAZE 240 FA 1/16W R6866 301 225 1210 MT-GLAZE 4.7K JA 1/16W R5624...
  • Page 107 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description R7313 301 225 8110 MT-GLAZE 10 JA 1/16W R8706 301 259 7922 MT-GLAZE 5.1K JA 1/16W R7314 301 225 8110 MT-GLAZE 10 JA 1/16W R8707 301 225 0510 MT-GLAZE 33K JA 1/16W R7316...
  • Page 108 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description R9634 301 224 9415 MT-GLAZE 1M JA 1/16W 945 037 0831 R-NETWORK 47X4 1/16W R9636 301 225 0213 MT-GLAZE 3.3K JA 1/16W RB421 945 036 0986 R-NETWORK 47X4 1/32W R9637 301 225 0213...
  • Page 109 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description L1091 945 068 8332 FILTER,EMI 200MHZ L533 945 080 6828 INDUCTOR,3.3U M L1371 945 062 2930 INDUCTOR,10U M L5331 945 041 1978 INDUCTOR,330 OHM L1451 945 080 6828 INDUCTOR,3.3U M L5332 945 032 8344...
  • Page 110 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description 307 149 0810 DIODE 1SS355-TE-17 FB609 945 041 1978 INDUCTOR,330 OHM D3627 307 163 0414 DIODE 1SS352-(TPH3) K20C 645 098 0824 JACK,RCA-3 307 149 0810 DIODE 1SS355-TE-17 K30A 645 089 7696 SOCKET,D-SUB 15P...
  • Page 111 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description L2021 945 086 7461 FILTER,EMI 100MHZ 610 340 2086 ASSY,PWB,TEMP.KV7A L2031 945 086 7461 FILTER,EMI 100MHZ L2051 945 068 8325 FILTER,EMI 20MHZ CAPACITOR L2052 945 068 8325 FILTER,EMI 20MHZ C4831 303 276 3113...
  • Page 112 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description C8312 303 409 3426 CERAMIC 0.1U K 610 340 2130 ASSY,PWB,NETWORK.KV7A C8313 303 409 3426 CERAMIC 0.1U K C8314 303 409 3426 CERAMIC 0.1U K TRANSISTOR C8316 303 409 3426 CERAMIC...
  • Page 113 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description C8649 303 409 3426 CERAMIC 0.1U K C8887 303 441 9810 CERAMIC 0.01U K C8651 303 409 3426 CERAMIC 0.1U K C8888 303 441 9810 CERAMIC 0.01U K C8652 303 409 3426...
  • Page 114 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description R8023 301 341 0616 MT-GLAZE 49.9 FA 1/16W R8567 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R8024 301 341 0616 MT-GLAZE 49.9 FA 1/16W R8569 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R8026...
  • Page 115 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description R8686 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R9713 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R8687 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R9714 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R8688...
  • Page 116 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description 945 037 0824 R-NETWORK 22X4 1/16W 307 209 1214 ZD UDZS-TE-176.2B RB8332 945 034 5051 R-NETWORK 22X4 1/32W D8301 307 228 1011 LED SML-310MT-M-T86 945 037 0824 R-NETWORK 22X4 1/16W D8302 307 228 1011...
  • Page 117 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description C621 303 205 2811 CERAMIC 0.047U K 610 341 2825 ASSY,PWB,POWER KV7A C622 303 157 6417 CERAMIC 330P K C623 303 215 2214 CERAMIC 0.01U K TRANSISTOR C624 303 342 3313...
  • Page 118 KV7-XL5100 Electrical Parts List Key. No. Part No. Description Key. No. Part No. Description R639 301 259 9015 MT-GLAZE 150K FA 1/2W D653 307 223 0514 ZENER DIODE 02DZ12Y(TPH3) R641 301 259 9015 MT-GLAZE 150K FA 1/2W D654 307 163 0414 DIODE 1SS352-(TPH3) R642 301 259 9015...
  • Page 119: Mechanical Parts List

    Mechanical Parts List Mechanical Parts Layout Optical Unit...
  • Page 120 Mechanical Parts Layout STAND STAND (ACCESS0RY) M19-1 M19-1 M19-1 M19-2 M19-1 M19-1 M19-2 M19-1...
  • Page 121 Optical Parts Layout L11-1 Optical Unit Polarized Glass -IN Polarized Glass (Red) Red: L02R GREEN BLUE Polarized Glass (Green, Blue) Green: L02G Blue : L02B The Polarized glass of Green and Blue include the holder.
  • Page 122 Optical Parts Layout Relay Lens out Integrator Lens In...
  • Page 123 Optical Parts Layout Optical unit inside...
  • Page 124: Mechanical Parts List

    KV7-XL5100 Mechanical Parts List Key. No. Part No. Description Key. No. Part No. Description SCREWS CABINET & CHASSIS PARTS 411 189 7207 SCR S-TPG BIN 3X8 610 335 4088 CABINET TOP-KM3A 411 214 2900 SCR S-TPG PAN 3X6 610 335 4132 CABINET BOTTOM-KM3A 411 189 8600 SCR BIN 3X8...
  • Page 126 SANYO Electric Co., Ltd. SM5110989-00 (PLC-XL51) Sep. 2008 DC 300 Printed in Japan...
  • Page 127: Diagrams & Drawings

    PLC-XL51 KV7-XL5100 These schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KV7_XL5100 models PLC-XL51. File with the service manual No. SM5110989-00 Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
  • Page 128: Parts Description And Reading In Schematic Diagram

    KV7-XL5100 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and coils Resistor Reading are expressed in designated code. Please check the parts Example 1/2 D J 10K B description by the following code table. 2.
  • Page 129: Schematic Diagrams

    Schematic Diagrams MIRROR LENS 1AV4Z10B54400 Q9501 R9502 1/16GJ47KA L9501 L26B R9501 3470G 1/16GZ0A K9301 MPZ2012S331AT C9501 6.3TM47JR ;6.3TM47DR J10QU502G CFRESET R9504 FD[0-15] FD[8] CA[0-10] FD[14] ZCCE1 FD[9] FD[0] A[10] FD[7] D[8] CA[2] SW902 CA[4] CE1n D[9] PTH652 PTH651 380V ZWAIT D[7] FD[6] A[2]...
  • Page 130 SC1001 L1001 R1001 R1013 F34DG407G 1/10GF150C 1/10GF150C R1_IN R1002 1/16GJ100A L1011 R1011 R1014 SC1011 F34DG407G 1/10GF150C 1/10GF150C G1_IN R1012 1/16GJ K30A 100A L1021 J11B8382N SC1021 F34DG407G R1021 R1016 1/10GF150C 1/10GF150C B1_IN K30A_1 R1022 K30A_2 1/16GJ SC1031 L1031 100A K30A_12 R1031 F34DG207G Z30B0220G 1/16GJ47KA...
  • Page 131 IO_2.5V R358 R359 1/16GJ S3.3V_PW S3.3V_PW P_FAIL_MCI S3.3V_PW R839 C389 R371 10KK1MN 1/16GJ A[17] TP_ICE ;10KK11B 100KA TEICE BATT PW_ICE R1824 S3.3V_PW 1/16GZ0A BATTERY RECHARGER CIRCUIT A[16] CPB8148-0211F A[15] R801 K801 BYTE# 1/16GJ10KA A[14] A[1] R1851 Q1837 C1822 SYS_SW_CPU A[13] D[15] 1/16GJ1.5KA 2SA1203Y...
  • Page 132 IC7201 D3633 1SS352G EP2C5F256C8N ;1SS355 3.3V_FPGA IC7261 P_FAIL R7267 PQ070XNB1ZPH 1/10GZ0.0 3.3V_A 3.3V_A 3.3V_A 3.3V_FPGA IC7281 C7262 C7264 C7266 3.3V_FPGA 6.3KK10BA 25EM473T TC7WH125FUK C7202 C7223 16KK0.1MN ;6.3KK10MB ;25EM47WD 16KK 16KK C7281 0.1MN 0.1MN 16KK0.1MN R7263 R7201 1/16GF1.8KA 1/16GJ R7264 A[20] 10KA IC7271 R7283...
  • Page 133 C2561 15.5V_PNL L2561 25EM103T L2GA220JG ;25EM10WD C2562 TPPRGR1 TPCK12R1 KK0.1GQ D1452 R2563 1SS352G P_FAIL ;1SS355 1/16GJ 3.3KA R2562 1/16GZ0A IC1491 L1451 C2582 D592 R572 C2563 25EM100LM PQ070XNB1ZPH L2GM 15.5V_PNL <TO: L2581 3R3MG GAMMA> GCFB_R_OUT C2581 1/16GJ10KA ;25EM1001Z 1/8GZ000 3.3V_D1 IC592 C577 KK0.1GQ ;25EM1001X...
  • Page 134 S16V R5752 1/16GJ10KA R5755 1/10GJ1MC Q5752 IC5751 Q5751 C5757 J11CY300G FA7701VG RSQ025P03G 16KK0.1MN C5799 R5756 L5702 S3.3V_MCI KK8200MN POWER_ON_MCI Q5753 C5754 1/16GF10KA L2PK330MG 16KK0.1MN R5751 K8V_4 1/16GJ10KA C5752 K8V_5 16KK0.1MN R5760 C5760 C5756 1/16GF12KA C5753 6.3EM3301V MCI POWER C5755 R5758 TE5001 KK4700MN R5761...
  • Page 135 3.3V_CPU K8151 C8151 16KK0.1MN J11B7080G SD_DAT2 SD_DAT3 SD_CMD R8151 C8152 SD CARD I/F 1/16GJ100A SD_CLK R8152 C8153 3.3V_CPU 1/16GJ100A R8154 3.3V_CPU SD_DAT0 1/16GJ4.7KA SD_DAT1 SD_CD R8157 R8153 1/16GZ0A 1/16GZ0A SD_WP R8158 3.3V_CPU 1/10GZ0C K8863 SC8151 D8151 Z30B0220G UDZS6.2BG :02DZ6.2YG N_ARMTRST ARMTDI ARMTMS ARMTCK...
  • Page 136 A[1-22] D[0-15] D[0-15] A[17] IC8501 3.3V_CPU S29GL032N90TFI030 A[16] R8506 1/16GZ0A A[15] BYTE# A[14] A[13] DQ15/A-1 D[15] 3.3V_CPU 3.3V_CPU A[12] D[7] A[11] D[14] DQ14 RB8322 A[10] D[6] R1JA1034G R8503 R8504 ;R1EB1034G A[9] D[13] 1/16GJ 1/16GJ DQ13 10KA 10KA A[20] D[5] A[21] D[12] DQ12 D[4]...
  • Page 137 FPGA(FPGA I/F_2&SDRAM) 3.3V_FPGA XSDA1_[0-13] Q8601 3.3V_FPGA XSDA1_[0-13] IC8451 IS42S3240D-6BL 3.3V_FPGA XSDDQM1_[0-3] XSDDQM1_[0-3] X8852 V10B7650G RB8863 RB8869 R1JA2204G XSDDATA1_[0-31] XSDDATA1_[0-31] R1JA2204G ;R1EB2204G 3.3V_FPGA ;R1EB2204G SDDA_CLK XSDDATA1_[24] XSDDATA1_[20] XSDDATA1_[25] XSDDATA1_[21] 16KK0.1MN XSDDATA1_[26] R8623 C8898 XSDDATA1_[22] 1/16GJ330A XSDDATA1_[27] XSDDATA1_[23] RB8871 R1JA2204G XSDDATA1_[28] ;R1EB2204G XB[0-7] XSDDATA1_[16] XSDDATA1_[29]...
  • Page 138 NO DATA SCH_KV7A...
  • Page 139: Printed Wiring Board Diagrams

    Printed Wiring Board Diagrams ■ ! CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. D o not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time. 2. Do not shorten the circuit between hot and cold sides. 3. T he grounding lead must be connected to the ground of the same circuit when measuring of voltages and waveforms. KEY SW (SIDE : B) KEY SW (SIDE : A) KEYSTONE...
  • Page 140 LAMP BALLAST SPEAKER MAIN (SIDE : A) “CN2” KEY SW "K6801A" D8751 R8751 K29D L4814 R6823 Q9604 C6814 R4802 C5643 R5641 R5644 IC5642 R8749 R8747 R8757 R8758 R5624 Q8701 Q8702 R5623 Q5651 Q9602 R5622 R689 C4814 D5651 C687 D6833 D2892 R696 L2891 C2891 R698 R8763 Q3582 Q8756 R3584...
  • Page 141 BUZZER POWER MAIN (SIDE : B) “K2100” “K6R” C5608 C4808 L5601 FB603 SC5608 C9647 FB609 C5618 R5608 R4867 Q9603 C5601 R9624 R4868 C5644 R5621 R9657 C5621 R9661 R9634 R9659 C5653 R9621 R9658 R5651 C5042 D3612 R5649 C8707 L8701 R6864 R6863 Q2091 C5649 R2093 C8705 R2094 C5651...
  • Page 142 POWER (SIDE : A) POWER (SIDE : B) R684 C683 C685 C611 C611 C691 C681 C683 T601 C685 T601 L616 L611 R679 B SIDE D682 D681 L614 L603 D681 D682 FB601 L603 FB601 R614 MAIN A30C5 R648 R650 R613 Q601 Q602 D654 “K8R” D604 PC602 C607 R613 Q602 Q601...
  • Page 143 R/C (SIDE : A) R/C (SIDE : B) MODULE (SIDE : A) MODULE (SIDE : B) A SIDE(1st Re ow) B SIDE(2nd Re ow) ANTENNA A30C5 C2901 MAIN "K9901K" C9504 R9506 "K8D" R2901 IC9501 Q9501 R9501 K9501 L9501 AV (SIDE : A) NETWORK "K9301K" SW8753 SW8754 SW8751 SW8752 K40A K20A K40B ANTENNA (SIDE : A) ANTENNA (SIDE : B) K20B A SIDE(1st Re ow) A30C5 AV (SIDE : B) MODULE...
  • Page 144 NETWORK (SIDE : A) MAIN MAIN "K8V" "K8W" R8006 R8018 C8936 C8938 C8941 R8023 K9602 C8004 K9601 R8024 R8026 C5112 R8027 R8028 R8003 R8014 C8003 R8002 R8022 K8941 R8001 R8622 C8002 IC9746 R8019 R8612 R8619 R8016 C5106 TP5V_IN T1.2FPL R8629 R8611 R8637 L5101 C8001 D8906 T1.2AFP...
  • Page 145: Pin Description Of Diode, Transistor And Ic

    KV7-XL5100 Pin description of diode, transistor and IC ● Diode ● Transistor/FET ● IC...
  • Page 146: Note On Soldering

    Note on Soldering Do not use solder containing lead. Solder This product has been manufactured using lead-free solder Use solder with the metal content and composition ratio in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder when which do not meet these conditions.

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