Napoleon Mirage 485 User Manual
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Napoleon Mirage 485 User Manual

Napoleon Mirage 485 User Manual

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This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a
building, garage, screened-in porch, gazebo or any other enclosed area.
DANGER
IF YOU SMELL GAS:
• Shut off gas to the appliance.
• Extinguish any open flame.
• Open lid.
• If odor continues, keep away from the
appliance and immediately call your gas
supplier or fire department.
Notice to Installer: Leave these instructions with the grill owner for future reference.
Fax: (705)725-2564 email: care@nac.on.ca web site: www.napoleongrills.com
Napoleon Appliance Corp.,
214 Bayview Dr., Barrie, Ontario, Canada L4N 4Y8 Phone: (705)726-4278
Serial No.
XXXXXX000000
MODEL NO.
MIRAGE 485
WARNING
Do not try to light this appliance without
reading the "LIGHTING" instructions section of
this manual.
Do not store or use gasoline or other flam-
mable liquids or vapors in the vicinity of this
or any other appliance. An L.P. cylinder not
connected for use must not be stored in the
vicinity of this or any other appliance. If the
information in these instructions is not fol-
lowed exactly, a fire or explosion may result,
causing property damage, personal injury or
death.
APPLY SERIAL NUMBER LABEL FROM CARTON
N415-0195 JAN 21/09

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  • Page 1 APPLY SERIAL NUMBER LABEL FROM CARTON Serial No. XXXXXX000000 MODEL NO. MIRAGE 485 WARNING DANGER Do not try to light this appliance without reading the “LIGHTING” instructions section of IF YOU SMELL GAS: this manual.

  • Page 2: Conditions And Limitations

    NAPOLEON will not be responsible for the installation, labor or any other costs or expenses related to the re-installation of a warranted part, and such expenses are not covered by this warranty.

  • Page 3: Safe Operating Practices

    Never use natural gas in a unit designed for liquid propane gas. • Never use lighter fluid in a gas grill. • Use charcoal briquettes only with a Napoleon charcoal tray designed for this unit. • Burner controls must be off when turning supply cylinder on. •...

  • Page 4: Propane Cylinder Installation

    Cylinder Specification/Gas Hook Up THIS GAS BARBECUE IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CAN/CSA- 1.6-2005 AND ANSI Z21.58 -2005 RESPECTIVELY FOR OUTDOOR GAS GRILLS AND SHOULD BE INSTALLED TO CONFORM WITH LOCAL CODES. In absence of local codes, install to the current CAN/CGA-B149.1 Propane Installation Code in Canada or to the National Fuel Gas Code, NFPA54/ANSI Z223.1 in the United States.

  • Page 5: Natural Gas Hook-Up

    Bubbles will indicate a gas leak. Either tighten the loose joint or have the part replaced with one rec- ommended by the Napoleon Customer Care department and have the grill inspected by a certified gas installer.

  • Page 6: Lighting Instructions

    Lighting Instructions Side Burner Centre Burner Side Burner Igniter Rear Burner Lights Left Burner Right Burner Off Position WARNING! Open lid WARNING! Ensure all burner controls are in the off position. Turn on the gas supply valve. Main Tube Burner Rear Burner Lighting Side Burner Lighting Lighting...

  • Page 7: Operating The Grill

    Should a flare-up occur, move food away from the flames and reduce the heat. Leave the lid open. See Your All Season Grill cookbook by Napoleon for more detailed instructions. Direct Cooking: Place food to be cooked on the grill directly over the heat. This method is generally used for searing or for foods that do not require prolonged cooking times such as hamburgers, steaks, chicken pieces, or vegetables.
  • Page 8 Any juices or oils that escape from the food drip onto the charcoal and vaporize into smoke giving the food its delicious grilled taste. The Napoleon infrared burner cooks in the same way. In each burner, 10,000 ports – each with its own tiny flame – cause the surface of the ceramic tile to glow red. This glow emits the same type of infrared heat to the food as charcoal, without its hassle or mess.
  • Page 9 High setting 3 min. each side. 6 min. – Well done an exotic taste to your meat, try adding hickory-flavored woodchips to Napoleon’s woodchip smoker. Chicken pieces High setting 2 min. each side. 20-25 min. The joint connecting the thigh and the leg from the skinless side then medium-low to low setting.

  • Page 10: Maintenance / Cleaning Instructions

    Maintenance / Cleaning Instructions We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person. WARNING! Always wear protective gloves and safety glass when cleaning your grill. WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces.
  • Page 11 WARNING! Hose: Check for abrasions, melting, cuts, and cracks in the hose. If any of these conditions exist, do not use the gas grill. Have the part replaced by your Napoleon Gas Grill dealer or qualified gas installer. Tube Burner: The burners are made from heavy wall 304 stainless steel, but extreme heat and a corrosive envi- ronment can cause surface corrosion to occur.

  • Page 12: Troubleshooting

    Troubleshooting Problem Possible Causes Solution Low heat / Low flame For propane - improper lighting procedure. Ensure lighting procedure is followed when valve turned to carefully. All gas grill valves must be in the high. off position when the tank valve is turned on.
  • Page 13 Cracked ceramic tile. Allow burner to cool and inspect very closely for cracks. If any cracks are found, contact your authorized Napoleon dealer to order a replacement burner assembly. Contact your authorized Napoleon dealer Leaking gasket surrounding the ceramic tile, or for instructions on ordering a replacement a weld failure in the burner housing.

  • Page 14: Ordering Replacement Parts

    KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL: DATE OF PURCHASE: SERIAL NUMBER: (Record information here for easy reference) Before contacting the Customer Care Department, check the NAC Website for more extensive cleaning, main- tenance, troubleshooting and parts replacement instructions at www.napoleongrills.com.

  • Page 15: Getting Started

    CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly.

  • Page 16: Magnet Installation

    1 X N430-0002 1. Magnet Installation Snap magnet into slot in front of bottom shelf. 16 X N570-0073 (1/4-20 X 3/8”) 16 X N450-0027 (1/4-20) 3/8”(10mm) 7/16”(11mm) 2. Caster/Bracket Installation Attach (4) casters, using (4) ¼ -20 x 3/8” screws and (4) ¼ -20 lock nuts for each caster. Attach brackets under front casters as illustrated.

  • Page 17: Left And Right Cart Panel Installation

    Propane Only 3. Propane Tank Ring Installation Insert propane tank ring into slots in bottom of shelf as shown. Fold tabs over to secure in place. 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 4. Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top, rest panel on bottom shelf and line up holes.
  • Page 18 6 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 5. Rear Cart Panel Installation Fit rear cart panel between the two end panels; ensure large hole in panel is to the bottom right corner as illustrated. Fasten using (6) #14 x 1/2” screws, three on each side. 6.
  • Page 19 6 x N570-0080 (#14 x 1/2”) 1 X N430-0002 3/8”(10mm) 7. Front Cabinet Support Installation Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws. For ease of installation start all screws before tightening completely. Attach magnet bracket to bottom of top rail using (2) #14 x 1/2” screws, and snap magnet into place as shown.

  • Page 20: Grill Head Installation

    4 x N570-0073 (1/4-20 X 3/8”) 3/8”(10mm) 9. Grill Head Installation PROPANE ONLY – To avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator up under control panel. This was installed at the factory to protect the regulator hose during shipping and is no longer required.
  • Page 21 2 x N570-0073 (1/4-20 X 3/8”) 3/8”(10mm) 10. Battery Pack / Rotisserie Mount Installation Install battery pack below vent slots on left hand panel using magnet supplied with battery pack. Plug wire from LED (lights) located underneath control panel into wire from battery pack. Install rotisserie mount bracket to left side of barbecue as shown using (2) 1/4 –...
  • Page 22 10 x N570-0073 (1/4-20 X 3/8”) 3/8”(10mm) 11. Assembling End Caps to Side Shelf Peel protective coating from side shelf. Attach corresponding end cap as shown using (5) 1/4 – 20 x 3/8” screws. Rear Burner Models Bend tabs on front of shelf up with a flat head screw driver, insert screw through tab and into end cap.

  • Page 23: Side Shelf Installation

    4 x N570-0082 (1/4-20 X 5/8”) 4 x N735-0001 (insulated washer) 3/8”(10mm) 12. Side Shelf Installation Insert (4) ¼-20 x 5/8” screws through washers into threaded holes in side of base; do not tighten all the way. Slide assem- bled side shelf over screws heads and finish tightening. 3/8”(10mm) 4 x N570-0082 (1/4-20 X 5/8”) 4 x N735-0001 (insulated washer)

  • Page 24: Cabinet Door Installation

    4 x N570-0073 (1/4-20 X 3/8”) 4 x N735-0003 (1/4” lockwasher) 3/8”(10mm) 2 x N105-0011 (door bushing) 14. Cabinet Door Installation Install door handle onto front of door using (2) 1/4-20 x 3/8” screws per door and (2) 1/4” lock washers per door. Insert pivot rod through hole on inside top of door.
  • Page 25 3 x N305-0057 15. Sear Plate Installation Insert sear plates into base, position one over each tube burner with slots down to allow drippings to travel through. 1 x N520-0023 2 x N305-0058 16. Grids and Warming Rack Installation Position grids and warming rack into base as shown. Rest warming rack on brackets inside hood and grids on front and back lip of base.

  • Page 26: Grease Tray And Holder Installation

    17. Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray into the grease tray holder. disposable grease tray 18. Drip Pan Installation Slide drip pan into rear of base as shown.
  • Page 27 Rotisserie Kit Assembly Instruction (rotisserie kit is optional) Assemble rotisserie kit components as shown. Ensure stop bushing is tightened on the inside of hood casting. www.napoleongrills.com...
  • Page 28 Propane Only – Proper Hose Connection Ensure the regulator drops into the small opening, between the tank heat shield and the right side of the cabinet. Clip hose to side panel using hose re- tainer clip supplied. Propane Only – Improper Hose Connection WARNING –...
  • Page 29 Natural Gas Only – Proper Hose Connection 1 x N105-0002 3/4”(19mm) WARNING! The installation must be performed by a licensed gas fitter, and all connections must be leak tested before operating the grill. Do not use pipe dope or teflon tape on this connection. Clip hose to side panel using hose retainer clip supplied.
  • Page 30 Natural Gas Only – Improper Hose Connection WARNING – FIRE HAZARD WARNING! Do not route hose underneath drip pan. WARNING! Do not route hose over top of rear panel. WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire.
  • Page 31 Bubbles will indicate a gas leak. Either tighten the loose joint or have the part replaced with one recommended by the Napoleon Customer Care department and have the grill inspected by a certified gas installer. If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected by a certified gas installer or dealer.

  • Page 32: Parts List

    Parts List Item Part # Description RSIB N135-0024K left side lid casting N385-0129 NAPOLEON logo W450-0005 logo spring clips N510-0010 black silicone lid bumper N685-0005 temperature gauge N010-0528 stainless steel side shelf - left N335-0042L stainless steel lid insert N570-0080 #14 x 1/2”...
  • Page 33 Parts List Item Part # Description RSIB N380-0011 control knob N051-0003 control knob bezel N530-0003 1-outlet regulator N345-0001 10ft n/g hose c/w quick disconnect N010-0563 manifold assembly c/w valves N010-0564 manifold assembly c/w valves N010-0614 manifold assembly c/w valves N010-0615 manifold assembly c/w valves N720-0044 manifold flex connector...
  • Page 34 Item Part # Description RSIB N335-0048 side burner lid N510-0011 side burner lid bumper N010-0612 side burner infra red N305-0072 side burner grate N010-0618 side burner plate assembly N570-0019 screw 10-24 x 1/4” N455-0062 side burner orifice #60 N455-0063 side burner orifice 1.45 MM N160-0016 side burner hose/orifice retainer clip N240-0026...
  • Page 35 www.napoleongrills.com...

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