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Summary of Contents for Scott Safety Simple
- Page 1 HUSH Air Compressor Simple Air Compressor Stationary Air Compressor Systems Operating Instructions...
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Page 3: Table Of Contents
Cascade Volume Operation ....28 SCOTT P/N 595134-01 REV C 1/12 © 2012 SCOTT Safety. SCOTT, the SCOTT SAFETY Logo, Scott Health and Safety, HUSH Air, Simple Air, X4, and Smart Fill are registered and/or unregistered marks of Scott Technologies, Inc. or its affiliates. -
Page 4: Important Safety Instructions
14. If you have any questions or concerns regarding the installation, use, or maintenance of this equipment, Training is required before use of this equipment. contact your authorized SCOTT distributor, or Improper use may result in serious injury or contact SCOTT at 1-800-247-7257 (or 704-291- death. -
Page 5: Safety Notations
Stationary Air Compressor System Operating Instructions Safety Notations IMPORTANT Follow ALL recommended procedures and The following types of safety notations are used safety precautions as provided in this manual. throughout this manual: Federal, State and local codes mandate safety precautions and procedures for the handling and production of breathable air. -
Page 6: Limited Warranty
BREATHING AIR COMPRESSOR PRODUCTS to be free from defects in workmanship and materials for a period of one (1) year from the date of original manufacture by SCOTT, with the exception of its HUSH AIR COMPRESSOR PRODUCTS. SCOTT HUSH AIR COMPRESSOR PRODUCTS are warranted to be free from defects in workmanship and materials for a period of two (2) years from the date of original manufacture by SCOTT. -
Page 7: Introduction
Proper installation of the Stationary Air Compressor Sys- Stationary Air Compressor System. SCOTT Safety pro- tem must be performed in accordance with SCOTT Safety vides a full line of breathing air system components and requirements, for optimum performance and adequate related accessories for the safe production and storage warranty coverage. - Page 8 Stationary Air Compressor System Operating Instructions 1 - Introduction HUSH Air Compressor Simple Air Compressor...
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Page 9: Hush Air Compressor
Routine Maintenance The reliable operation of this equipment depends on proper care and routine maintenance. The operator must be trained by an authorized SCOTT Use only SCOTT approved parts and supplies Safety technician in the proper operation of the when servicing this compressor system. Use of stationary breathing air system. -
Page 10: Simple Air System Components
Stationary Air Compressor System Operating Instructions 2 - Features Simple Air System Components Inlet Filter Oil Fill Cap Stage Gauges (Four Stage Compressor shown) Interstage Relief Valve Purification Filters Electric Box (Fuse Location) Fuses (2) Condensate Container Model Number - Open Units... -
Page 11: Hush Air System Components
Stationary Air Compressor System Operating Instructions 2 - Features HUSH Air Compressor System Components Purification Filters Inlet Filter Condensate Container Stage Gauge Panel Pressure Relief Valve Oil Fill Cap Electrical Box (Fuse Location) Compressor Serial Number HUSH Air Pressure Relief Valves... -
Page 12: Principle Of Operation
All stage pressure to the end user in the time between the routine air readings are indicated on the front panel (Simple Air) or samples. Failure to establish procedures to monitor the on the compressor gauge panel (HUSH Air). -
Page 13: Simplified System Diagram
Stationary Air Compressor System Operating Instructions 2 - Features Simplified System Diagram NOTE: The illustration represents a simplified diagram for the purposes of basic operation. Outlets, connection points, and optional equipment are not shown. -
Page 14: X4 Controller
Stationary Air Compressor System Operating Instructions 2 - Features X4 Controller The Stationary Air Compressor System is equipped with an X4 Controller to start and stop the compressor and to provide information about the compressor’s performance and condition to the Operator. The X4 Control Panel T = 104°... - Page 15 Manual Cascade Air Storage - Control Panel showing traceability to the National Bureau of Standards (NB) and a tamper evident seal. Some SCOTT storage With the SCOTT Smart Fill Auto Cascade cylinder systems with ASME storage cylinders are protected by filling system, the selection and flow are managed single use rupture disks that cannot be tested.
- Page 16 2216 psi and 4500 psi. The two pressure settings are factory-set, and can be adjusted only by a SCOTT trained and certified service technician. See the procedure on filling breathing air cylinders for instructions on operating the dual pressure regulator.
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Page 17: Starting And Operating The Stationary Air Compressor System
Stationary Air Compressor System Operating Instructions 3 - Starting and Operating the Stationary Air Compressor System Introduction Working with Compressed Air High-pressure air can be dangerous. The operator of the Stationary Breathing Air System must be fully trained before operating the equipment. NEVER tighten, loosen, or adjust any type of fitting that The operator is responsible for: is under pressure. -
Page 18: Pre-Operation Checks
SCOTT Safety. NEVER perform service on this equipment unless the electric power is switched OFF at the main... - Page 19 Stationary Air Compressor System Operating Instructions 3 - Starting and Operating Finger Screws Only the access panel over the purification filters is removable on this version. There are eleven (11) finger screws that hold the panel in place: four (4) on each side and three (3) across the bottom.
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Page 20: Pre-Operation Check Procedures
Replenish as necessary, using only must be performed ONLY by a SCOTT trained Anderol 500 oil or XL-700 oil, available from your and certified service technician. Unauthorized local SCOTT Safety distributor. - Page 21 Stationary Air Compressor System Operating Instructions 3 - Starting and Operating NOTES...
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Page 22: Operation Of The Compressor System
A DO NOT use the power source until the phasing has SCOTT trained and certified operator must monitor been modified by a certified electrical technician. the system gauges at all times and take immediate After modification, recheck the rotation. - Page 23 On compressor systems where the SCOTT CO or Dew Point monitors are not installed or operational, it is the responsibility of the organization using this equipment to T = 104°...
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Page 24: Operating The Compressor
“Press F2 Button Below to AUTO MANUAL Begin.” Press the F2 key directly below the X4 Controller digital display. SCOTT Health & Safety 800-247-7257 PRESS F2 BUTTON BELOW TO BEGIN For normal operation, select AUTO. The following... -
Page 25: Operating The Compressor
500 psi from full to restart the (red/green) reading in the Flow Meter (only on units compressor to refill the storage. with either the SCOTT CO or DP monitors). This provides the correct sample flow rate to the carbon Operating the Compressor monoxide monitor and/or dew point monitor. -
Page 26: Operating The Compressor Continued
Compressor the side opposite the air purifying filters. On the Simple Stage Pressure Panel. If any gauge does not reach its Air Compressor, the stage gauges are located on the... -
Page 27: Information Button
Stationary Air Compressor System Operating Instructions 3 - Starting and Operating Information Button Service Notifications After initial system boot, the operator may press the INFO The system will light the SERVICE light on the X4 Con- button on the X4 Controller to access current Run Time troller panel when one of the service requirements is and Schedule information for the compressor system. -
Page 28: Operating The Compressor Continued
Stationary Air Compressor System Operating Instructions 3 - Starting and Operating Operating the Compressor Continued... When the readings reach ALARM levels, the operator has the option to Purge the suspect air which may cor- System Tolerances and Overrides rect the problem, or to keep operating the compressor. The X4 Controller monitors certain system conditions When the readings reach the SHUTDOWN levels, the during compressor operation including the following:... -
Page 29: Overrides
Stationary Air Compressor System Operating Instructions 3 - Starting and Operating Overrides The X4 Controller also includes limited shutdown override capability for high dew point, high air temperature, high car- bon monoxide levels, and low oil level or pressure. Override On compressor systems where the CO or Dew Point allows the system to continue running out-of-tolerance up to a maximum preset tolerance, or for one hour, whichever occurs... -
Page 30: Charging The Storage System
Storage cylinder inspection should be or DOT air storage cylinders, which are available from performed on a routine basis, as determined by specific SCOTT in a number of configurations. Regardless of the organization requirements. storage configuration, SCOTT storage cylinders MUST... -
Page 31: Operator Maintenance Checks
ALWAYS System Administrator when the intervals of fifty (50) be performed by a SCOTT trained and certified service and one hundred (100) hours occur. The compressor technician. -
Page 32: Condensate Container
Only use replacement fuses with the same size and rating as the fuse being replaced. After replacing any fuse, be sure to notify a SCOTT trained and certified service technician to schedule a thorough system check as soon as possible. -
Page 33: Simple Air Inlet Filter Cap
Loosen the wing nuts to open the filter housing. compressor system if the purification filter moisture indicator is white. Notify a SCOTT trained and certified Remove the cover and inspect the element for service technician to have the cartridges inspected excessive build up of dirt and particles. - Page 34 Stationary Air Compressor System Operating Instructions 4 - Operator Maintenance NOTES...
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Page 35: Additional Features
Immediately Dangerous to Life or Health All outlets on the SCOTT Safety charging stations provide (IDLH), where the respirator is required to support life. CGA Grade D/E breathing air. These outlets may be used... -
Page 36: Regulated Pressure Outlet (Optional)
Stationary Air Compressor System Operating Instructions 5 - Additional Features Regulated Pressure Outlet (Optional) The charging station may also be equipped with an optional regulated High and/or Low Pressure Outlet and associated controls. A regulated pressure outlet is indicated by a regulator, auxiliary air outlet connection, control valve, and pressure gauge, installed on a separate control panel established for this purpose. -
Page 37: Low Pressure Outlet And Gauge
Stationary Air Compressor System Operating Instructions 5 - Additional Features Regulated Low Pressure Outlet and Gauge The optional low pressure outlet provides compressed, breathable air at a maximum preset pressure, no higher than approximately 300 psi (normally set to a maximum 200 psi). - Page 38 Stationary Air Compressor System Operating Instructions 5 - Additional Features NOTES...
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Page 39: System Administrator Responsibilities
Stationary Air Compressor System Operating Instructions 6 - System Administrator Responsibilities Select “Modify System Settings” (F1). The System Administrator who has responsibility for this equipment has certain responsibilities and tasks beyond the normal Operator Maintenance. Access to these is protected by a USER PASSWORD in the X4 Controller. The responsibilities and tasks include: Modify Perform... -
Page 40: Perform System Service
Settings and return the display to the start-up screen Disabling the Override function assures the System Ad- that says “SCOTT Safety, 800-247-7257, PRESS F2 ministrator that the breathing air produced by the system BUTTON BELOW TO BEGIN” as when first starting will always fall within the established limits. -
Page 41: Calibrate The Co Monitor
CO Calibration is to be performed at this time. Display will read, “0 PPM Calibration in Process, Time Remaining XX Seconds.” This process For this, you must have the SCOTT CO Calibration will take 60 seconds. When prompted for the Kit, P/N AB16-0533. THIS WILL ONLY APPEAR IF... - Page 42 Calibration Port on the X4 Control Panel and exit the Perform System Service and return the OPEN the cylinder valve. display to the start-up screen that says “SCOTT Safety, 800-247-7257, PRESS F2 BUTTON BELOW TO BEGIN” as when first starting the compressor system.
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Page 43: Index
Stationary Air Compressor System Operating Instructions 7 - Index principle of operation 10 purification system ASME storage cylinders checking 29 charging 28 location 8 description 13 shutdown 27 Auxiliary air outlets stage gauge panel, location 8 optional high pressure outlet 34 system diagram 10 optional low pressure outlet 35 Condensate container... - Page 44 Calibrate the CO Monitor Unit number (compressor system) location 7 X4 Controller location 18 maintenance interval, checking 25 INFO button 25 operation 18 system run time, checking 25 Stationary Air Compressor Systems Operating Instructions SCOTT P/N 595134-01 REV C 1/12...
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Page 45: Maintenance Record
Maintenance Record... - Page 46 NOTES...
- Page 48 SCOTT Safety Monroe Corporate Center PO Box 569 Monroe, NC 28111 Telephone 1-800-247-7257 FAX (704) 291-8330 www.scottsafety.com Manual Price: $25.00 P/N 595134-01 REV C 1/12 Printed in USA Copyright © 2012 Scott Safety All Rights Reserved...
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