BraunAbility Rampvan Maintenance And Service Manual
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BraunAbility Rampvan Maintenance And Service Manual

Wheelchair-accessible lowered floor conversion featuring 2004 - 2010 toyota minivans
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Maintenance and Service Manual
Wheelchair-Accessible
Lowered Floor Conversion
33446 Rev B
February 2011
featuring 2004 - 2010
Toyota Minivans
Toyota Minivans
®
W ARNING
®
®
Read manual
before servicing.
Failure to do so
may result in
serious bodily
injury and/or
property damage.

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Summary of Contents for BraunAbility Rampvan

  • Page 1 Maintenance and Service Manual ® Wheelchair-Accessible Lowered Floor Conversion featuring 2004 - 2010 Toyota Minivans Toyota Minivans W ARNING ® ® Read manual before servicing. Failure to do so may result in serious bodily injury and/or property damage. 33446 Rev B February 2011...
  • Page 2 INTRODUCTION Introduction The Braun Rampvan ® lowered W ARNING Maintenance, lubrica- tion, troubleshoot- ing and service procedures must be performed as speci- service technician. result in serious ® Rampvan ® Operation Quick Reference Guide Rampvan Operation Overview Interior Mounted Switches...

  • Page 3: Table Of Contents

    CONTENTS Safety Precautions ..........2 Towing ..............2 Maintenance and Service Requirements ..3 Maintenance and Lubrication Schedule ..4-7 Troubleshooting Diagnosis Chart ....8-13 Below Floor Obstructions ......14, 15 Auxiliary Power Supply ........16 Wiring Diagrams and Electrical Schematics ..........

  • Page 4: Safety Precautions

    Failure to do so may result in serious bodily injury and/or property damage. ® ® ® Towing Towing with a Rampvan ® If your Rampvan Needs Towed Trailer Tow the Rampvan ® Page 2...

  • Page 5: Maintenance And Service Requirements

    MAINTENANCE and SERVICE Maintenance and Service Requirements ® One-Touch Control System: ® ® Braun Corporation Aftermarket Control Systems Policy: ® Page 3...

  • Page 6: Maintenance And Lubrication Schedule

    MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Maintenance and lu- brication procedures must be performed authorized service technician. Failure ® to do so may result in serious bodily in- jury and/or property damage. Discontinue Rampvan ® immediately ® ® Page 4...
  • Page 7 MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Foldout Ramp: 3 Months General Items Page 5...
  • Page 8 MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Perform all procedures listed in previous section also Power Fold Ramps: 6 Months Manual Fold Ramps: Inspect power source: Continued on next page Page 6...
  • Page 9 MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Continued from previous page Inspect kneel actuator assembly for: 6 Months Consecutive 3 Month Intervals Page 7...

  • Page 10: Troubleshooting Diagnosis Chart

    ® injury and/or property damage. FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 1.10 No Power ® To Rampvan Systems (Circuit Problem) 1.00 OPERATION 1.20 Power to ® Rampvan Systems But No Operation...

  • Page 11: Troubleshooting

    TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 2.10 Lower Operation 2.00 KNEEL SYSTEM (LOWER) 2.20 Faulty Kneel (Lower) Operation 3.10 No Open Operation (Motor Does Not Run) 3.20 3.00 Motor Runs But Door POWER Does No DOOR Move (OPEN) 3.30 Faulty Open Operation 3.40...
  • Page 12 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 4.10 No Unfold (Deploy) Operation 4.20 Ramp Contacts Door 4.00 FOLDOUT RAMP DEPLOY 4.30 Faulty Unfold (Deploy) Operation 4.40 Faulty Ramp Extension Unfold (Deploy) 5.10 No Fold (Stow) Operation 5.00 FOLDOUT RAMP 5.20 STOW Faulty Fold (Stow) Operation...
  • Page 13 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 6.10 No Out (Deploy) Operation 6.20 Ramp Contacts Door 6.00 INFLOOR RAMP DEPLOY 6.30 Faulty Out (Deploy) Operation 7.10 No In (Stow) 7.00 Operation INFLOOR RAMP 7.20 STOW Faulty In (Stow) Operation Page 11...
  • Page 14 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 8.10 Close Operation 8.20 Motor Runs - Door Does Not Move 8.30 8.00 Faulty POWER Operation DOOR (CLOSE) 8.40 Door Does Not Close Fully Foldout Ramps: 8.50 Door Contacts Ramp When Closing 9.10 No Raise 9.00 Operation KNEEL...
  • Page 15 TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 12.10 12.00 KNEEL Operation MECHANICAL OVERRIDE Page 13...
  • Page 16 BELOW FLOOR OBSTRUCTIONS ® Fuse Color Key Block Wiring Battery Braun Wiring Infloor Module Heat & ® Rampvan AC Lines Fuel System Brake System Fuel Return Line Module Main Fuel Seat Line Connector Brake Typical Lines Driver & Passenger Rear Heat...

  • Page 17: Below Floor Obstructions

    Fuse Color Key may result in serious Block bodily injury and/or property damage. Wiring Battery Braun Wiring Foldout Module Heat & ® Rampvan AC Lines Fuel System Brake System Fuel Return Line Module Main Fuel Seat Line Connector Brake...

  • Page 18: Auxiliary Power Supply

    AUXILIARY POWER SUPPLY Do not connect auxil- iary devices to vehicle battery. Doing so may result in damage to electrical system Below Floor Obstructions: and/or electronic components. ® Install and electrically terminate Auxiliary electrical device as manufacturer. Fuse Blocks: Ignition Fuse Block Battery Fuse Block ®...
  • Page 19 Pre-2007 Power Door, Infloor Ramp and Kneel Wiring Diagram To: OEM 50 AMP GY - 16G OEM Door Relay Board 100380-001 WH - 16G Door (Module Connector Side) 6-COND WIRE CODE 6-COND WIRE CODE TO Battery (+) 1 2 3 4 5 6 7 8 9 2-COND WIRE CODE COLOR FUNCTION...
  • Page 20 Pre-2007 Power Door, Infloor Ramp and Kneel Electrical Schematic RD - 6G BL - 18G 50 AMP TO OEM DOOR GY - 16G (MODULE WH - 16G OEM DOOR RELAY BOARD BAT. IGN. KNEEL CONNECTOR SIDE) TO OEM WH - 22G ACTUATOR RELAY 1 IGNITION...
  • Page 21 Pre-2007 Power Door, Foldout Ramp and Kneel Wiring Diagram To: OEM 50 AMP GY - 16G OEM Door Relay Board 100380-001 WH - 16G Door (Module Connector Side) 6-COND WIRE CODE 6-COND WIRE CODE TO Battery (+) 1 2 3 4 5 6 7 8 9 2-COND WIRE CODE COLOR FUNCTION...
  • Page 22 Pre-2007 Power Door, Foldout Ramp and Kneel Electrical Schematic RD - 6G BL - 18G 50 AMP TO OEM DOOR GY - 16G (MODULE WH - 16G OEM DOOR RELAY BOARD BAT. IGN. KNEEL CONNECTOR SIDE) TO OEM WH - 22G ACUTATOR RELAY 1 IGNITION...
  • Page 23 Pre-2007 Seat and Airbag Wiring Diagram A A A A A A A A A A 37-COND WIRE CODE D E F GH I J K D E F GH I J K 36-4201-0 COLOR FUNCTION COLOR FUNCTION COLOR FUNCTION 17-COND WIRE CODE WH/BK - 16G NONE...
  • Page 24 Pre-2007 Seat and Airbag Electrical Schematic PU - 14G PU - 14G TO OEM BODY WH/BK - 14G WH/BK - 14G WH/BK - 14G WH/BK - 14G WH/BK - 14G WH/BK - 14G HARNESS (J45) PU - 14G PU - 14G PU - 16G PU - 16G RD - 20G...
  • Page 25 2007 Power Door, Infloor Ramp and Kneel Wiring Diagram 50 AMP To: OEM OEM Door Relay Board 100380-001 GY - 16G WH - 16G Door (Module Connector Side) 1 2 3 4 5 6 7 8 9 TO Battery (+) Kneel Actuator RC50106A 9-COND WIRE CODE...
  • Page 26 2007 Power Door, Infloor Ramp and Kneel Electrical Schematic RD - 6G BL - 18G 50 AMP TO OEM DOOR GY - 16G (MODULE WH - 16G OEM DOOR RELAY BOARD BAT. IGN. KNEEL CONNECTOR SIDE) TO OEM WH - 22G ACTUATOR RELAY 1 IGNITION...
  • Page 27 2007 Power Door, Foldout Ramp and Kneel Wiring Diagram 50 AMP To: OEM OEM Door Relay Board 100380-001 GY - 16G WH - 16G Door (Module Connector Side) 1 2 3 4 5 6 7 8 9 TO Battery (+) 6-COND WIRE CODE 6-COND WIRE CODE Kneel Actuator...
  • Page 28 2007 Power Door, Foldout Ramp and Kneel Electrical Schematic RD - 6G BL - 18G 50 AMP TO OEM DOOR GY - 16G (MODULE WH - 16G OEM DOOR RELAY BOARD BAT. IGN. KNEEL CONNECTOR SIDE) TO OEM WH - 22G ACTUATOR RELAY 1 IGNITION...
  • Page 29 2007 Seat and Airbag Wiring Diagram A A A A A A A A A A 37-COND WIRE CODE D E F GH I J K D E F GH I J K 36-4201-1 COLOR FUNCTION COLOR FUNCTION COLOR FUNCTION 17-COND WIRE CODE WH/BK - 14G NONE...
  • Page 30 2007 Seat and Airbag Electrical Schematic TO OEM BODY WH/BK - 14G WH/BK - 14G WH/BK - 14G WH/BK - 14G WH/BK - 14G WH/BK - 14G HARNESS (J45) PU - 14G PU - 14G PU - 14G PU - 14G RD - 20G RD - 20G RD - 22G...
  • Page 31 2008 - 2010 Power Door, Infloor Ramp and Kneel Wiring Diagram OEM Door Relay Board 100380-001 To: OEM GN/BK - 16G BK/WH - 16G Door (Module Connector Side) 50 AMP 2-COND WIRE CODE 1 2 3 4 5 6 7 8 9 COLOR FUNCTION Assy...
  • Page 32 2008 - 2010 Power Door, Foldout Ramp and Kneel Wiring Diagram OEM Door Relay Board 100380-001 To: OEM GN/BK - 16G BK/WH - 16G Door (Module Connector Side) 50 AMP 2-COND WIRE CODE 1 2 3 4 5 6 7 8 9 COLOR FUNCTION Assy...

  • Page 33: Specifications

    SPECIFICATIONS ® ® ® Vehicle Description Vehicle Weight ® ® ® ® ® Operation Cycle Times Fold Out Rampvan Page 31...

  • Page 34: Replacement Parts

    REPLACEMENT PARTS Item Qty. Description Part Number Item Qty. Description Part Number Page 32...
  • Page 35 Infloor Ramp Exploded View 26 20 17 16 29 27 23 27 32 33 Page 33A Page 34A...
  • Page 36 Pre-2007 Foldout Ramp Exploded View Page 33B Page 34B...
  • Page 37 REPLACEMENT PARTS Pre-2007 Foldout Ramp Item Qty. Description Part Number Page 35...
  • Page 38 REPLACEMENT PARTS 2007 Foldout Ramp Item Qty. Description Part Number Page 36...
  • Page 39 2007 Foldout Ramp Exploded View Page 37A Page 38A...
  • Page 40 REPLACEMENT PARTS Pre-2007 Kneel Assembly Item Item Qty. Qty. Description Description Part Number Part Number Kneel Box Assembly S-6115 Cover - Assembly Kneel Box Rear S-6102 Kneel Box Front Top S-6228 Kneel Actuator Assembly RC50107A Block - Aluminum Chain Assembly S-6110 Bellow - Chain 1-1/2 ID x 1-5/8 OD 47-0500-0...
  • Page 41 REPLACEMENT PARTS Pre-2007 Kneel Assembly...
  • Page 42 REPLACEMENT PARTS 2007 Kneel Assembly Item Qty. Description Part Number Item Qty. Description Part Number Page 40...
  • Page 43 REPLACEMENT PARTS 2007 Kneel Assembly 17 or 18 Page 41...
  • Page 44 DIMENSIONS ® Foldout Infloor Overall Height 70” 70” Door Opening Usable Height 54-1/4” 53-1/2” Interior Height (Center of Van) 59” 58” Interior Height (Driver/Passenger) 57” 56-1/4” Ramp Length 53” 52-3/4” Useable Ramp Width 29-1/2” 30” Ground Clearance 6-1/4” 6” Floor Height at Door 11-1/2”...
  • Page 45 "Providing Access to the World" ® Over 300 Braun Dealers Worldwide ® "Providing Access to the World" International Corporate Hdqrs: P .O. Box 310 Winamac, IN 46996 USA ® 1-800-THE LIFT (574) 946-6153 FAX: (574) 946-4670...
  • Page 46 All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. time of publication. The Braun Corporation reserves the right to make changes at any time without notice.

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