Flywheel / Stator Removal / Inspection; Engine Crankcase Disassembly / Inspection - Polaris MS4000 Service And Owner's Manual

ENGINE
6. Inspect gear teeth on starter drive (A). Replace starter drive
if gear teeth are cracked, worn, or broken.
7. Inspect the bendix bushing (C) in the mag cover for wear.
Replace as needed.

Flywheel / Stator Removal / Inspection

1. Remove stator housing bolts and remove housing.
2. Remove flywheel nut and washer.
3. Install Flywheel Puller (PN 2871043) and remove flywheel
(A).
Do not thread the puller bolts into the flywheel
more than 1/4, or stator coils may be damaged.
3.36
C
Remove Stator
Cover
CAUTION
2871043
4. Use caution when removing the wire holddown (B) and the
stator assembly (D). Do not tap or bump the gear /stator
housing cover or the stator. This could cause the seal
around the gear/stator housing cover and the crankcase to
break, causing a leak.
E
B
5. Remove the bendix (E) if necessary.

Engine Crankcase Disassembly / Inspection

1. Remove the stator cover (A) and water pump cover (B).
A
A
D
B